Saeco PRIMEA LINE 2007 Manuale operativo

REV. 00- Mar. 07

TECHNICAL SERVICE

MANUAL

PRIMEA LINE

2007

Issue March 2007

This document and relative information herein is provided without liability deriving from any errors or omissions. Furthermore,

no part may be reproduced, used or collected with the exception of that authorized in writing or in accordance with a contrac-

tual clause.

REV. 00- Mar. 07

PRIMEA 2007 Contents

1/1

PRIMEA TECHNICAL SERVICE MANUAL (rev.00 March 07)

1. Introduction (rev.00)

1.1 Documentation required

1.2 Tools and equipment required

1.3 Safety warnings

2. Technical data (rev.00)

2.1 Product technical data

2.2 Internal / external machine components

3. Summarized instructions (rev.00)

3.1 Client and programming menu (rev.00)

3.2 Maintenance and cleaning (rev.00)

4. Diagrams (rev.00)

4.1 Wiring diagram (rev.00)

4.2 Component load table (rev.00)

4.3 Water circuit diagram (rev.00)

5. Troubleshooting (rev.00)

5.1 Primea Touch and Touch Plus test functions (rev.00)

5.2 Primea Touch e Touch Plus diagnosis function (rev.00)

5.3 Primea Ring test functions (rev.00)

5.4 Primea Ring diagnosis function (rev.00)

5.5 Error messages for Service personnel (rev.00)

5.6 Problems, Causes, Remedies (rev.00)

6. Operating logic (rev.00)

6.1 Multi-way valve (rev.00)

6.2 Autocappuccino assembly (rev.00)

6.3 Motor-driven tray (rev.00)

6.4 Prima water (rev.00)

6.5 SBS valve (rev.00)

7. Component assembly / disassembly (rev.00)

7.1 Top cover (rev.00)

7.2 Right side cover (rev.00)

7.3 Left side cover (rev.00)

7.4 Coffee dispensing head (rev.00)

7.5 Electronics (rev.00)

7.6 Gearmotor (rev.00)

7.7 Pump (rev.00)

7.8 Boiler and multi-way valve assembly (rev.00)

7.9 Boiler (rev.00)

7.10 Multi-way valve (rev.00)

7.11 Oetiker clamp assembly and disassembly (rev.00)

7.12 Grinder (rev.00)

7.13 Grinder adjustment/assembly and disassembly

7.14 Strength adjustment (rev.00)

7.15 Autocappuccino facility (rev.00)

7.16 Motor-driven drip tray (rev.00)

8. Maintenance schedule (rev.00)

8.1 Routine maintenance Check list (rev.00)

9. Amendments made to technical service manual (rev.00)

9.1 Latest amendments (rev.00)

REV. 00- Mar. 07

CHAPTER 1

INTRODUCTION

REV.00

PRIMEA 2007 Chapter 01

REV. 00- Mar. 07

1.1 Documentation required

The following technical documentation l is required for repairs:

Instruction booklet for speciﬁc model

Technical documentation for speciﬁc model (diagrams, exploded drawings)

1.2 Tools and equipment required

As well as the standard equipment, the tools listed below are required.

1 Special screwdriver with Torx T15 tip and Pozi Drive screwdriver for casing and work

on the grinder.

1 digital thermometer with full 200°C scale

This must be suitable for measuring in liquids and on surfaces.

1 set of pliers for Oetiker clamps

1 pincer

1.3 Safety warning

Before starting operations on the machine, consult the instruction booklet.

Observe all current standards related to the repair of domestic appliances.

Always disconnect the power plug from the mains before carrying out repairs. Simply turning

off the main switch is not sufﬁcient to prevent electrical discharge.

This domestic appliance is rated as insulation class I.

Insulation and dielectric rigidity tests must be performed on completion of repairs.

1/1

PRIMEA 2007 Chapter 01

REV. 00- Mar. 07

CHAPTER 2

TECHNICAL DATA

REV.00

PRIMEA 2007 Chapter 02

REV. 00- Mar. 07

2.1 Product and component technical data

Power supply and output: 230V~, 50 Hz, 1500 W / 120V~,50/60 Hz, 1300W

Temperature control: 2 (NTC) variable resistor sensors – transmit the value to

the electronic board

Safety system: Thermostat at 190°C with manual reset on

both boilers + 192° fuse

Coffee heat exchanger output:

Stainless steel

Steam heat exchanger output

Stainless steel

1300 W - to dispense coffee and hot water

1090 W – for steam delivery

Motor-driven tray 24V stepper motor

Water levelsensor Capacitive sensor

Gearmotor: DC motor (24 V) in two directions

of rotation

Cup warmer plate: Activated via MENU display

PTC Type

Pump: Ulka reciprocating piston type with thermal cutout at

100°C

48 W, 230V, 50 Hz, Type EP5 GW

41 W, 120V, 50 Hz

approx. 13 - 15 bars

Pressure relief valve: Opening at approx. 17 - 19 bars

Water ﬁlter: In tank

Grinder: DC motor with ceramic plate

grinders

Coffee strength control Hall sensor – Pulse control. Dose adjustment can

be set from 7 – 10g.

Multi-function valve Beverage selection control

Cappuccino valve Enables automatic frothing

Amps: During heating phase

approx. 5.6A to 230V / 10.8A to 120V

Energy consumption: On Stand –By approx. 4.6 Wh in machine ready status no

beverages dispenses 39Wh 4.5A (230V)

Dimensions: l x h x d in mm: 350/390/430

Weight: 14 kg

Water tank holds: 1.75 l / 0.46 Gal

Coffee container capacity 350 g. coffee beans

Milkcontainer capacity 0.32 l / 10.8 oz

Heat exchanger capacity: approx. 10 cc / 0.34 oz

Water circuit ﬁlling time: approx. 10 sec on ﬁrst ﬁlling cycle

Heating time: approx. 55 sec.

Dispensed drink temperature: approx. 73°C - 83°C

Grinding time: approx. 6-8 sec.

1/3

PRIMEA 2007 Chapter 02

REV. 00- Mar. 07

Grounds drawer

Service

door

Main on/off

switch

Pre-ground

coffee shoot

Coffee bean

hopper lid

Coffee bean

coffee beans

Cup

warmer

Touchscreen

display

SBS

Dispensing

head

Drip

tray

Touch sensor to raise/lower

drip tray

Milk tank com-

partment

Water tank

Hot water dispense

pipe (spout)

Dispensing head Drip tray

2.2 Internal / external machine components

2/3

External:

PRIMEA 2007 Chapter 02

REV. 00- Mar. 07

Internal:

Brew drive assembly

compartment

Multi-way valve

Boiler valve

assembly

Cappuccino

valve assembly

Grinder

Door

microswitch

Cappuccino valve

assembly

Power board

PRIMEA 2007 Chapter 02

3/3

REV. 00- Mar. 07

CHAPTER 3

BRIEF

INSTRUCTIONS

REV.00

PRIMEA 2007 Chapter 03

REV. 00- Mar. 07

3.1 Client and programming menu

Client menu: To access, press “Programming menu”

Machine settings: Modify main machine parameters

Beverage

settings

Coffee

preparation

Main

Machine

settings

Set clock

Main-

tenance

Standby

The programming menu will open:

Machine function

programming

Maintenance

(appliance cleaning)

Detailed beverage

programming

- Current date and time

- Standby timer

- Set on/off times

during the day

Specials Additional

functions

Special functions

Set appliance to

standby

Extra functions

Go back to main menu

Water

ﬁlter

Machine

settings

Language

Rinse

tones and

buzzer

warnings

Cup illumination on/off

Set menu

language

Set/enable buzzers

Set machine operation for

use with a “Prima water”

ﬁlter

Set circuit rinsing

Display Water

hardness

Set display colour

brightness Set water

hardness

Cup

illumination

Cup warmer

function

To set cup warmer function

Go back Go back

to menu

Restore

default

settings

1/5

Submenu

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