SAFETRACK ECONECT SAFE 94350 Manuale utente
IN-021-09
Safetrack Baavhammar AB
Möllebergavägen 339-24, 245 93 Staanstorp, Sweden
Phone. +46 (0)40 44 53 00
[email protected] www.safetrack.se
USER MANUAL
Safety, Operation and Maintenance
Safely connecting the world!
Electronic
PinBrazing unit
2
Safety symbols and signal words, as shown below, are used to emphasize all operator,
maintenance and repair actions which, if not strictly followed, could result in a
life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently
hazardous situation which, if not avoided, will result in death
or serious injury.
This safety alert and signal word indicate a potentially
hazardous situation which, if not avoided, could result in
death or serious injury.
This safety alert and signal word indicate a potentially
hazardous situation which, if not avoided, could result in
death or serious injury.
This signal word indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided,
will result in damage to the equipment.
This signal word indicates a situation which, if not avoided,
may result in damage to the equipment.
Always observe safety symbols.
They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the
operator and maintenance personnel.
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SAFETY SYMBOLS
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
3
Tool operators and maintenance personnel must
always comply with the safety precautions given in
this manual and on the stickers and tags attached to
the tool and hose.
These safety precautions are given for your safety.
Review them carefully before operating the tool and
before performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and
local safety regulations. If so, place the added
precautions in the space provided in this manual.
This tool will provide safe and dependable service if
operated in accordance with the instructions given
in this manual. Read and understand this manual
and any stickers and tags attached to the tool before
operation.Failure to do so could result in personal
injury or equipment damage.
• Do not operate a damaged, improperly
adjusted, or incompletely assembled tools.
• To avoid personal injury or equipment
damage, all tool repair, maintenance and
service must only be performed by authorized and
properly trained personnel.
• Do not exceed the rated limits of the tool or use
the tool for applications beyond its design capacity.
• Always keep critical tool markings, such as labels
and warning stickers legible.
• Always replace parts with replacement parts
recommended by Safetrack.
• Operator must start in a work area without
bystanders. The operator must be familiar with all
prohibited work areas such as excessive slopes,
dangerous terrain conditions, and rail trac.
• Establish a training program for all operators to
ensure safe operation.
• Do not operate the tool unless thoroughly trained
or under the supervision of an instructor.
• Always wear safety equipment such as goggles,
ear, head protection, and respiratory protection at all
times when operating the tool.
• Do not inspect or clean the tool while the battery
power source is connected. Accidental arcing can
cause serious injury.
• Do not load brazing pins or ceramic rings while the
battery power source is connected. Accidental arcing
can cause serious injury.
• Do not use the tool while it is connected to a
battery charger.
• Ensure battery charging is only done in a dry
environment. Charging batteries in the rain or near
standing water presents an electrocution hazard.
Read the safety and operation instructions provided
with the battery charger before using the battery
charger.
SAFETY PRECAUTIONS
TABLE OF CONTENTS
4
SAFETY SYMBOLS 2
SAFETY PRECAUTIONS 3
TABLE OF CONTENTS 4
TECHNICAL SPECIFICATION 5
PROTECTION/CLEANING/STORAGE 6-7
OPERATION 8-11
BATTERY CHARGING 8
GRINDING 9
PREPARING THE ECONECT UNIT 10
PINBRAZING 11
TROUBLESHOOTING 12
MAINTENANCE 13-15
GENERAL MAINTENANCE 13
ECONECT SPECIAL FUNCTIONS 14
S15 BRAZING GUN 15
CHECKING/CALIBRATING LIFT HEIGHT 16-17
ACCESSORIES & SPARE PARTS 18-19
PINBRAZING MATERIALS 20
REPAIRS/RETURNS 21
NOTEPAD 22
CE DECLARATION OF CONFORMITY 23
Read the instructions carefully
before using the pinbrazing unit.
IMPORTANT
WARRANTY
Units 12 months, batteries 6 months.
Valid only when using original parts, batteries and chargers supplied or approved by Safetrack®.
The warranty will expire if the equipment was used or has been used with non-original
spare parts, consumables or not used in accordance with the instructions.
Website: www.safetrack.se
E-Mail: [email protected]
SERIOUS INJURY OR DEATH COULD RESULT FROM
THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE
BY AN AUTHORIZED AND CERTIFIED DEALER.
WARNING
SAFE 94350 DELIVERED WITH
ECONECT SAFE 94452
S15 Gun SAFE 91015
Tool kit SAFE 91250
Ground device SAFE 80730
Grinder SAFE 593070
Tool case SAFE 95240
Carrying Harness SAFE 9523
Protective eyewear SAFE 8043
Grinding pin/stone SAFE 8025
Carbide burr SAFE 8014
ON/OFF
Pin setting
Fuse for electronics
Ground
Grinding / charge
Gun control
Gun power
Battery indicator
Error Indication
Selected setting.
TECHNICAL SPECIFICATION
Voltage 39V DC
No. of brazings/charge 40-60
Unit weight incl.batteries 9,8 Kg
Dimensions LxWxH (mm) 321x153x280
Temperature range -20 °C to +55 °C
Fuse for grinding /
charge
TECHNICAL SPECIFICATION
5
Check that all parts
have been received!
GENERAL OPERATIONS
6
GENERAL PROTECTION
Use only recommended repair and replacement parts and materials specied in the spareparts
list section of this manual.
Use only recommended accessories also specied in the spareparts list section of this manual.
Do not use the Electronic PinBrazing unit for applications it was not designed for.
Use the carrying handle to transport the unit from location to location.
CLEANING
Establish a routine to keep the unit as free from dirt as possible: –daily, or at each shift change,
for example.
PinBrazing unit exposed to rain, sand, or grit-laden air should be cleaned prior to each use.
Keep tool labels and stickers legible.
PREOPERATION PROCEDURES
Before putting a new ECONECT PinBrazing unit into initial service, or after an extended period
of being unused, perform a visual inspection for bent, broken, cracked, missing or worn
components.
BATTERY OPERATIONS
7
STORAGE OF UNIT AND BATTERIES
Store the Electronic PinBrazing unit in a place where it is protected from the elements,
abrasive dust, and damage.
The batteries must be stored in a clean and dry location, and preferably in a
temperature-controlled environment.
Units are shipped with the batteries not fully charged. Please charge the unit before use.
The batteries must be given a freshening charge once every year if the unit is not in use.
Failure to observe these conditions may result in greatly reduced capacity and service life.
Only charge the unit indoors at room temperature.
Failure to follow the instructions in the battery charger operation manual can result in
battery explosion and serious bodily injury. To reduce the risk of battery explosion, read and
understand the safety and operation instructions in the battery charger operation manual, the
instructions published by the battery manufacturer, and the instructions in this manual before
attempting to charge the batteries.
Use only battery charger specially made for pin brazing units (36V DC) approved by Safetrack.
WARNING
NOTICE
Connect the charger to the grinder / charging outlet on the unit then to the mains.
The battery is fully charged after about 1 hour (if completely discharged).
After charging is completed the charger can be disconnected.
The battery shall be charged every 6 months, if the unit is not in use.
Blinking signal* Error description Troubleshooting
1 x Blinking,
2 sec pause
No battery or defect battery. Please check charger cable and connector
for damage and the 15A fuse on Econect.
2 x Blinking,
2 sec pause
Battery voltage is too high.
3 x Blinking,
2 sec pause
Battery temperature is
under 0°C or over 45°C.
Please let the unit cool or heat to the right
temperature, charging will start
automatically.
5 x Blinking,
2 sec pause
Device temperature is
too high.
Please turn o the charger and give it
some time to cool down.
1. Infrared-LED, For factory programing only.
2. Mains, indicating that mains are connected and the charger is on.
3. Red Error-LED, indicating dierent errors by ashing, see chart 1.
4. Yellow Charging-LED, indicating when the charger is charging the battery.
5. Green Full-LED, indicating when battery is fully charged.
1 2 3 4 5
* Blinking signals in continuous loop.
Chart 1.
CHARGING THE BATTERY CAN ONLY BE CARRIED OUT BETWEEN 0°C to +45°C
NOTICE
CHARGING THE BATTERY
8
If the batteries are left uncharged, they may be damaged.
CAUTION
GRINDING
9
Always use eye protection when grinding and brazing.
CAUTION
Note, use only SAFETRACK´s grinding wheel specially made for
brazing, other type of wheels will leave a surface not suitable for
brazings. Keep the grinding wheel clean and free from oil etc.
NOTICE
Before brazing, the braze area must be cleaned of rust, corrosion, paint, pits, or other
contamination at the points where the brazing is going to be done and on an area close to the
brazing for placement of the grounding cable.
Cleaning is accomplished with a grinder to ensure clean, bare metal.
1. Grind the brazing and ground area until you have
an even and clean surface.
2. Attach the ground magnet on the same work piece
where the pinbrazing should be done. Try to attach
the magnet within 0,5 m from brazing area.
3. Move the grinder all time when grinding to get an
even surface.
Connect the grinder. If unit was supplied with battery power grinder, make sure that the batteries
are charged. Se manufactures instruction for the grinder on charging the grinder batteries.
Brazing
Ground
Brazing
The build-in heating element automatically heat up the batteries. (Heating time)
Possible amount of brazings (see specied brazing pin)
Heating time and number of brazings
0
10
20
30
40
50
60
70
-20 -15 -10 -5 0 5 10 15
Amount of brazings and heating time
Temperature °C
STANDARD 8mm
EXTRA SILVER
9,5mm
SAFEBOND 1
HEATING TIME
10
If the temperature of the battery is below 12ºC, the ERROR will ash
and the battery will be heated.
When battery has right temperature ERROR will stop ashing and unit is ready to use.
NOTICE
PREPARING THE ECONECT UNIT
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