Savaria Roby Manuale di programmazione

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USAGE AND MAINTENANCE Page 03 - 23

PARTS Page 24 - 31

MANUAL PART NO.

000623

11-m11-2008

Savaria Concord Lifts Inc. reserves the right to make modiﬁcations and changes to its products at any time in response to

technological developments.

ROBY STAIRCLIMBER

CONTENTS

1. ROBY and manufacturer identiﬁcation Page 4

2. Service Page 4

3. ROBY description Page 5

4. Technical data Page 7

5. Proper and improper usage Page 8

6. Transport Page 9

7. Setup Page 9

8. Daily usage Page 10

9. Maintenance Page 14

10. Vibrations and noise Page 15

11. Information about ROBY parts and materials elimination Page 15

12. Ascent and descent operations Page 16

13. Reversing the safety couplings Page 18

15. Battery charging Page 21

16. Parts Page 23

USAGE AND MAINTENANCE

TO ENSURE SAFE OPERATION

WARNING

This symbol accompanies a number of essential safety instructions.

Compliance with these instructions does not release users from their obligation to follow all additional

safety regulations.

Read this manual carefully before assembly, use and maintenance of the ROBY.

To prevent accidents, strictly adhere to the instructions and keep clear of moving parts at all times.

Follow instructions on all labels on ROBY at all times.

Replace any damaged labels on ROBY immediately.

In case of unusual performance, contact a skilled technician.

Ensure only qualiﬁed technicians perform ROBY maintenance.

Use the following symbols to ensure only qualiﬁed technicians perform the activities in this guide:

OTrained operator

OCTrained operator with speciﬁc skill

OSSkilled operator authorised by the manufacturer

The ROBY is intended for use by an adult that understands its proper operation as set out in this guide.

107 Alfred Kuehne blvd.

Brampton, Ontario, Canada L6T 4K3

Telephone: (905) 791-5555

TYPE Stairclimber

SERIAL NUMBER __ _ _

YEAR _ _ _ _

LOAD 285 Lbs / 130 Kg

POWER North American 120V 3A 60Hz

International 230V 3A 50Hz

BASE 37 Lbs

Handle 10 Lbs

Serial No.

_ _ _ _ Serial No.

_ _ _ _

Load

285 Lbs / 129 Kg

1) ROBY AND MANUFACTURER IDENTIFICATION

2) AFTER SALES SERVICE

RETAILER STAMP AND REFERENCE FOR AUTHORIZED AFTER - SALES SERVICE

3) ROBY DESCRIPTION

3.1) Description

The chassis - Fig. 1/a is of a light allow skeleton type

that inludes plastic protections and contains the

following components:

motor•

transmission gears•

tracks•

wheels for fast manual movement on ﬂoor•

electrical•

battery•

battery charger on ROBY•

The control panel on the chassis includes the

following components:

steering-bar release lever (Fig. 2\a)•

battery charger plug (Fig. 2\b)•

bipolar electrical connector for the controls on the•

steering-bar (Fig. 1/c)

pushbutton for base forward/backward•

control (Fig. 2/d)

battery charge condition indicator led• (Fig. 2/c).

Steering-bar - Fig. 3/a

The steering-bar includes wheelchair clamping and

control functions.

The main controls for the stairclimber are on the

steering-bar and include the following components:

wheelchair hook mechanical safety system (Fig. 3/c)•

wheelchair crossmember clamp with height•

adjustable lock (Fig. 3/d)

stairclimber manual auxiliary wheels•

crossmember (Fig. 3/e)

adjustable headrest (Fig. 3/b)•

bipolar chassis electrical connector (Fig. 3/f).•

The control panel location is between the

two handles (Fig. 4/f) and includes the

following components:

ascend /descend push buttons (Fig. 4\a)•

emergency stop (red head) (Fig. 4\b)•

gradient indicator (Fig. 4\c)•

battery discharge indicator (Fig. 4\d)•



Exausted battery

blinks;



Motor high temperature

blinks at

twice the rate;



Motor jammed

blinks at twice the

rate.

“ON/OFF” key (Fig. 4/e).•

Battery charger

Recharges the battery after stairclimber use and

it maintains the battery charge condition when the

ROBY is not used.

3.2) Mechanical safety features

Wheelchair clamping to the steering-bar

lock knobs clamping levers with return•

spring (Fig. 6\a)

wheelchair handwheel clamping cross member with•

return spring (Fig. 6\c)

handwheel clamping (Fig. 6/b).•

3.3) Electrical safety features

The optical indicator displays the maximum

gradient (Fig. 4\c).

FIG. 1

FIG. 3

FIG. 2

3.4) Warning and obligation plates

The ROBY includes the following warning and

cautions plates that are visible during operations:

fasten safety belts•

grasp steering-bar with both hands while operating•

never leave the ROBY loaded•

wheelchair attachment instructions.•

3.5) Work position

The driver must stand behind the stairclimber and

ﬁrmly hold the handle bars (Fig. 4/f) while operating

the ROBY.

3.6) Components

chassis (Fig. 1\a)•

steering-bar (Fig. 3\a)•

FIG. 6

FIG. 4

4) TECHNICAL DATA

Traction gear

irreversible worm screw reduction gear Ratio 1/50

toothed belt with rubber tracks HTD-8M

driving pulley z=40

backstand mechanical system

idle wheels for transfer on ﬂoor n° 4 wheels on ball bearings

Performances

running direction Forward/Backward

speed (upwards/downwards) 16,4 fpm

capacity 1 person with wheelchair

rated load North American 285 Lbs / International 130 Kg

maximum stair gradient and rise See Fig. 8

Environmental conditions

temperature North American 32° F ÷ + 113° F

International 0° C ÷ + 45° C

humidity max. 90%

Overall dimensions

machine body See Fig. 7

steering-bar See Fig. 7

Weight

machine body North American 81 Lbs / International 37 Kg

steering-bar North American 22 Lbs / International 10 Kg

Electrical installation

D.c. Motor Brushless 24V

electrical input 25 A

battery charger North American 100-240VAC 50-60 Hz, 3A

International 110V a.c. 50 Hz 24V d.c. 1A

sealed battery with electrolyte 2x12 V 12 Ah

battery recharge time 8 hours if battery is totally exhausted

fuse T3A250~

Controls

timed start push button (forward/backward) 1 second delay

emergency stop push button

Signals

battery charge display

gravity gradient visual signal

37,4

43,3

12,2

27,6

37,4

54,7

15,8

5.1) Proper usage

The ROBY stairclimber design is for the transport of disabled persons in manual wheelchairs on staircases;The

Roby stairclimber includes the following features:

Environment Indoor/outdoor

- Steps: Parallel, without coatings

- Gradient: Maximum 35° (Fig. 8/α)

- Step-riser height: Maximum 7.09 (in), min. 3,94 (in) (Fig. 8/A)

- Step nose radius: From 0 to 0.79 (in) (Fig. 8/R)

- Attendant:

Alwayspresentandwiththefollowingcharacteristics:a

physicallyandmentallysuitableadultwhounderstands

howtooperatetheequipmentandwhounderstandsthe

maintenance instructions.

5.2) Improper usage Result

Use on staircases with gradient over 35°: Instability, tracks skidding

Use on steps with riser height over 7.09 (in): Instability, tracks skidding

Use on steps with riser less than 3.94 (in): Tracks skidding

Use on steps with a ﬁllet radius of stair edge higher than 0.79 (in)

: Tracks skidding

Guided by an untrained or unqualiﬁed operator: Instability

Transport of electrically powered wheelchairs:

Transport of people or things not seated on the wheelchair

Utilization on the stair in presence of water, snow or ice: Instability, tracks skidding

Utilization on wet surfaces or in case of rain: Electric installation failure

Use on staircases without parallel steps: Instability, lateral tilting

WARNING: NEVER MAKE MODIFICATIONS TO THE STAIRCLIMBER AND USE ONLY AS INTENDED.

5) PROPER AND IMPROPER USAGE

FIG. 7

6,61

22,44

RMax 0,79 (inc)

3,94 ÷

7,09 (inc)

 Max 35°

FIG. 8

FIG. 9

6) TRANSPORT

6.1) Handling

Dismantled ROBYs can be manually transported

for short passages or for load/unload operations;

transport the chassis using the handles at both ends

(Fig. 9\a and b).

Chassis weight with battery

81 Lbs / 37 Kg•

Use two people to lift the chassis.

Steering-bar weight

22 Lbs / 10 Kg•

6.2) Storage

place the machine in a dry room•

cover machine•

store indoors only•

connect charger to an electrical source•

6.3) Center of mass (Fig. 10\a)

In lock position between the steering-bar and

the chassis.

7) SETUP

7.1) Preinstallation

Read the manual carefully before installation.

Open the shipping contents

unpack in a warm, dry area•

cut the protective ﬁlm with a knife; do not break•

and consequently scratch or damage the ﬁnish

clean the outside of the ROBY; remove any and all•

residual packaging and dust.

7.2) Disposal of package material

Dispose of packaging material at a local facility.

7.3) Preliminary checks

Checks to carry out before setup.

Competence: OS - skilled operator authorized by

the manufacturer.

CHECK MACHINE COMPONENTS

RESULT OF CHECK

Steering-bar

steering-bar safety clamp (Fig. 11)•

knobs (Fig. 6/b)•

safety belts (Fig. 21)•

FIG. 10

check the efﬁciency of the clamping/releasing•

machine component.

Controls

check the motion of the controls such that they•

move as intended

check the control timing•

check the emergency stop (Fig. 4/b) efﬁciency•

Signals

check the battery charger signal efﬁciency (Fig. 4\d)•

check the•

gradient visual signal (Fig. 4\c) efﬁciency

ROBY body

battery charger•

voltage and net frequency complying with the provi-•

ded values of section 7.5.

7.4) Environmental conditions

temperature : from 32° F to +113° F / 0° C to + 45°•

humidity: max 90%•

7.5) Electrical connection

Battery charger input cable is 3 x 18 AWG (poles

number each section).

Connect the battery charger to a wall outlet.

Battery charger data

voltage rating (IN): 120V a.c.•

frequency (IN): 60 Hz•

voltage rating (OUT): 24 V d.c./3A•

8) DAILY USAGE

8.1) Steering and control bar post assembly

a) Insert the post (Fig. 11/a) at the u-hooks onto the

circular cross member (Fig. 11/b) on the base.

b) Incline the steering-bar post (Fig. 12/a) as shown by

the arrow (Fig. 11/b) until it locks into the base.

c) Once the steering-bar is locked (Fig. 12/a), push the

red plastic safety protective cover down onto the

post release lever (Fig. 12/b).

WARNING: Ensure that the ROBY cover is in

its proper position. In this conﬁguration, the

electrical contacts outlet is engaged and the steering-

bar is locked in the work position. Switch the machine

on by inserting the key (Fig. 4/e); the push buttons

(Fig. 4/a) on the steering-bar allow the tracks to move

forward and backwards. If the safety protective cover

is not in its proper position, the ROBY does not run.

8.2) Steering-bar release

To release the steering-bar (Fig. 13/a) lift the red

plastic safety protective cover (Fig. 13/b); release the

red pedal (Fig. 14/b); push the steering-bar (Fig. 14/a)

forward as shown by the arrow (Fig. 14/c).

8.3) Attach a wheelchair

to the stairclimber

a) Lock the wheelchair brake. Insert the key

(Fig. 15/a) into the ROBY steering-bar control

panel key slot (Fig. 15) and release the emergency

stop button.

b) Press either the ascend or the descend button on

the steering-bar; move the stairclimber under the

wheelchair (Fig. 16/a).

c) To release the steering-bar post (Fig. 13/a) lift the

red plastic safety protective cover (Fig. 13/b);

release the red pedal (Fig. 14/b); push the

FIG. 11

FIG. 13

FIG. 12

FIG. 14

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