Schenck process Disomat Opus Manuale utente

DISOMAT®Opus

Operating Manual

BV-H2313 GB

Service

Quality and reliability form the basis for Schenck's corporate philosophy all over the world. That's why we

offer you an extensive service strategy starting with our stringent quality control through assembly and

commissioning right down to all-round support. We're always there for you.

Free Helpdesk (Monday through Friday from at least 8 o'clock to 5 p.m. CET)

Service specialists are available to you in every department during our normal office hours for analying

problems and malfunctions.

Heavy Industry

Building materials, mining, foundry, steel and cement

Phone: +49 6151 32-3138

Fax: +49 6151 32-3270

[email protected]

Vibrating & Screening Technology

Phone: +49 6151 32-3525

Fax: +49 6151 32-3096

[email protected]

Light Industry

Chemistry, plastics, foodstuffs and pharmaceuticals

Phone: +49 6151 32-2971

Fax: +49 6151 32-2668

[email protected]

Transport Automation

All industries with logistics processes and trains

Phone: +49 6151 32-2448

Fax: +49 6151 32-1369

[email protected]

Spare Parts & Components

Phone: +49 6151 32-1758

Fax: +49 6151 32-3632

[email protected]

Individual phone consulting (fee required)

(Monday through Friday from at least 8 o'clock to 5 p.m. CET)

Do you want one of our service specialists to give you phone support in commissioning your system or on-

line diagnosis / system optimisation? We're there for you. Schedule an appointment with us whenever you

need it.

Free 24 h Customer Service Hotline

You have a malfunction or problem outside of our normal business hours. No problem. You can reach a

Schenck service technician at any time outside of our office hours for recording problems or malfunctions,

service scheduling and 'first aid'.

24h Emergency-Hotline: +49 172 6 501700

+49 171 2 251195

Transport Automation and

Static Weighing Equipment

Heavy Industry, Light Industry

excluding Static Weighing Equipment

Schenck Process GmbH

Pallaswiesenstraße 100, 64293 Darmstadt, Germany

www.schenckprocess.com

by Schenck Process GmbH in writing, even by excerpt, is prohibited.

Subject to change without prior notice.

Contents

1 Preamble.................................................................................................................... 1

1.1 For Quick Orientation........................................................................................... 1

1.2 How To Use Manual............................................................................................. 2

2 Safety Instructions.................................................................................................... 3

2.1 Information for Users of Certified Scales............................................................. 5

3 DISOMAT Overview .................................................................................................. 7

3.1 Characteristics...................................................................................................... 7

3.2 Control Elements.................................................................................................. 8

3.2.1 General Information....................................................................................... 8

3.2.2 Display........................................................................................................... 9

3.2.3 Keyboard ..................................................................................................... 12

3.3 External Control Elements ................................................................................. 16

3.3.1 External Keyboard....................................................................................... 16

3.4 Control Concept ................................................................................................. 16

3.5 General Control.................................................................................................. 17

3.5.1 Menu Tree ................................................................................................... 18

3.5.1.1 Operating Principle ............................................................................... 18

3.5.1.2 Calling Function.................................................................................... 19

3.5.2 Data Input/Output........................................................................................ 20

3.5.2.1 Operating Input/Output Dialogs............................................................ 21

3.5.2.2 Editing Input Field................................................................................. 22

3.5.2.3 Entering characters via the input block................................................. 24

3.5.2.4 'Jumping' display................................................................................... 25

4 Normal Mode........................................................................................................... 26

4.1 Functionality in Home Position........................................................................... 27

4.1.1 Zero Scale ................................................................................................... 27

4.1.2 Acquire Tare................................................................................................ 27

4.1.3 Clear Tare.................................................................................................... 27

4.1.4 Function Keys.............................................................................................. 27

4.1.5 Home Position Output ................................................................................. 28

4.2 Functionality in Menu Tree................................................................................. 29

4.2.1 Fct. 1:Enter setpoint .................................................................................... 30

4.2.2 Fct. 2:String input ........................................................................................ 30

4.2.3 Fct. 3:PRINT................................................................................................ 31

4.2.4 Fct. 5:SERVICE........................................................................................... 32

4.2.4.1 Fct. 51:Date/Time ................................................................................. 32

4.2.4.2 Fct. 52:Display Version......................................................................... 33

4.2.4.3 Fct. 53:Display Type............................................................................. 34

4.2.4.4 Fct. 54:Search Legal-For-Trade Memory ............................................. 34

4.2.4.5 Fct. 55:Select Home Position ............................................................... 36

4.2.4.6 Fct. 58:Set higher range ....................................................................... 36

4.2.5 Fct. 6:Display balance................................................................................. 36

4.2.6 Fct. 7:Select fixed tare................................................................................. 37

4.2.7 Fct. 8:Manual tare........................................................................................ 37

4.2.8 Fct. 9:Contrast............................................................................................. 38

4.2.9 Fct. a:Display gross..................................................................................... 38

4.2.10 Fct. b:Display tare...................................................................................... 39

4.2.11 Fct. c:Test display...................................................................................... 39

4.2.12 Fct. d:Ackn. Event ..................................................................................... 40

DISOMAT®Opus – Operating Manual 0630 BV-H2313 GB

Contents

5 Setting Mode............................................................................................................41

5.1 Safety Through Password Protection.................................................................41

5.1.1 Default Passwords .......................................................................................42

5.1.2 Fct. 41:Password..........................................................................................42

5.1.3 Password Quick Input..................................................................................43

5.1.4 Fct. 45:Change password............................................................................43

5.2 Setting Using Parameter Password....................................................................44

5.2.1 Fct. 46:PRINT FORM...................................................................................46

5.2.1.1 Fct. 461:Form Texts ..............................................................................47

5.2.1.2 Fct. 462:Form Formats..........................................................................47

5.2.1.3 Fct. 463:Page Header Format...............................................................51

5.2.1.4 Fct. 464:String Name.............................................................................52

5.2.1.5 Fct. 465:EDP Format.............................................................................53

5.2.1.6 Fct. 466:Legal-For-Trade Memory Format............................................53

5.2.1.7 Fct. 467:Reset Consecutive Number ....................................................54

5.2.1.8 Fct. 468:Load Default Form...................................................................54

5.2.1.9 Fct. 469:Load Default Text....................................................................57

5.2.2 Fct. 47:MATERIALS.....................................................................................58

5.2.2.1 Fct. 471:Max. Balance/Dumps ..............................................................58

5.2.2.2 Fct. 472:Clear balance ..........................................................................58

5.2.2.3 Fct. 473:Material data............................................................................58

5.2.3 Fct. 48:Fixed tare input ................................................................................59

5.2.4 Fct. 5c:Activate DISOPLAN Interfaces.........................................................59

5.3 Setting Using Configuration Password...............................................................60

5.3.1 Fct. 42:FUNCTION VARIANT......................................................................62

5.3.1.1 Fct. 421:Parameters..............................................................................62

5.3.1.2 Fct. 423:Load Variant............................................................................62

5.3.2 Fct. 43:PERIPHERALS................................................................................62

5.3.2.1 Fct. 431:National Language Support.....................................................62

5.3.2.2 Fct. 432:Interfaces.................................................................................63

5.3.2.3 Fct. 433:COMMUNICATION .................................................................64

5.3.2.4 Fct. 4331:EDP .......................................................................................64

5.3.2.5 Fct. 4332:Printer....................................................................................65

5.3.2.6 Fct. 4333:Secondary Display.................................................................67

5.3.2.7 Fct. 4334:Fieldbus.................................................................................68

5.3.2.8 Fct. 434:Event Classes..........................................................................69

5.3.2.9 Fct. 435:Calibrate Analog Output..........................................................70

5.3.2.10 Fct. 436:IP Configuration.....................................................................72

5.4 Setting Using Calibration Password ...................................................................73

5.4.1 Fct. 44:SCALE..............................................................................................74

5.4.2 Fct. 441:Calibration Parameters ..................................................................75

5.4.2.1 Operating Sequence..............................................................................75

5.4.2.2 Parameter 'Unit'.....................................................................................76

5.4.2.3 Parameter 'Full Scale Value' .................................................................76

5.4.2.4 Parameter 'Increment Value'.................................................................76

5.4.2.5 Parameter 'No-Motion Difference' .........................................................76

5.4.2.6 Parameter 'Zero Setting Range'............................................................77

5.4.2.7 Parameter 'Overrange' ..........................................................................77

5.4.2.8 Parameter 'Mechanical Factor'..............................................................77

5.4.2.9 Parameter 'Calibration Factor'...............................................................78

5.4.2.10 Parameter 'Load Cell Rated Capacity' ................................................79

5.4.2.11 Parameter 'Number of Load Cells'.......................................................79

5.4.2.12 Parameter 'Load Cell Characteristic'...................................................79

5.4.2.13 Parameter 'Dead Weight'.....................................................................79

5.4.2.14 Parameter 'Legal-For-Trade' ...............................................................80

5.4.2.15 Parameter 'Scale ID'............................................................................80

5.4.2.16 Parameter 'Class' ................................................................................80

5.4.2.17 Parameter 'Gravity Deviation'..............................................................80

5.4.2.18 Parameter 'User Def. MIN Load'..........................................................80

BV-H2313 GB 0630 DISOMAT®Opus – Operating Manual

- II - © Schenck Process GmbH, Darmstadt

Contents

5.4.3 Fct. 442:Special Scales............................................................................... 81

5.4.3.1 Parameter 'Scale Type'......................................................................... 82

5.4.3.2 Parameter 'Full Scale Value - Small Range'......................................... 82

5.4.3.3 Parameter 'Increment Value - Small Range'......................................... 82

5.4.3.4 Parameter 'Full ScaleValue - Medium Range'...................................... 82

5.4.3.5 Parameter 'Increment Value - Medium Range'..................................... 83

5.4.4 Fct. 444:Scale Parameters.......................................................................... 83

5.4.4.1 Operating Sequence............................................................................. 83

5.4.4.2 Parameter 'Switching Filter'.................................................................. 83

5.4.4.3 Parameter 'Display Filter'...................................................................... 84

5.4.4.4 Parameter 'No-Motion Time'................................................................. 84

5.4.4.5 Parameter 'Zero Tracking'..................................................................... 84

5.4.4.6 Parameter 'Switching Delay'................................................................. 85

5.4.4.7 Parameter 'Filter Time dW/dt'............................................................... 85

5.4.5 Fct. 445:CALIBRATION............................................................................... 85

5.4.5.1 Essential Operating Steps.................................................................... 85

5.4.5.2 Fct. 4451:Dead Weight......................................................................... 86

5.4.5.3 Fct. 4453:Range ................................................................................... 86

5.4.5.4 Fct. 4454:Set current range.................................................................. 87

5.4.5.5 Fct. 4455:Resolution x 10..................................................................... 87

5.4.5.6 Computational Range Calibration......................................................... 87

5.4.5.7 Setting Range With Multi-Range Scale ................................................ 88

5.4.5.8 Fct. 4452:Linearization.......................................................................... 88

5.4.5.9 Checking Calibration............................................................................. 89

5.4.6 Fct. 443:Configure Legal-For-Trade Memory.............................................. 89

5.4.6.1 Parameter 'Legal-for-Trade Memory'.................................................... 89

5.4.6.2 Parameter 'Minimum Number of Days'................................................. 90

5.4.7 Legal-For-Trade Identification, Sealing Locations and Type....................... 91

5.5 Fct. 5b:Reset All(Restart)................................................................................... 92

6 Function Variants.................................................................................................... 93

6.1 DISOMAT F........................................................................................................ 93

6.2 Filling Scale........................................................................................................ 94

6.2.1 General Functioning.................................................................................... 94

6.2.2 Function Keys.............................................................................................. 96

6.2.3 Inputs and Outputs...................................................................................... 96

6.2.4 Standard Operating Sequence.................................................................... 97

6.2.5 Operating Activities...................................................................................... 99

6.2.6 Parameters.................................................................................................. 99

6.3 Discharge Scale............................................................................................... 101

6.3.1 General Functioning.................................................................................. 101

6.3.2 Function Keys............................................................................................ 103

6.3.3 Inputs and Outputs.................................................................................... 103

6.3.4 Standard Operating Sequence.................................................................. 104

6.3.5 Operating Activities.................................................................................... 105

6.3.6 Parameters................................................................................................ 105

6.4 Crane Scale...................................................................................................... 107

6.4.1 General Functioning.................................................................................. 107

6.4.2 Function Keys............................................................................................ 108

6.4.3 Inputs and Outputs.................................................................................... 110

6.4.4 Standard Operating Sequence.................................................................. 111

6.4.5 Parameters................................................................................................ 112

6.5 Cargo Scale...................................................................................................... 114

6.5.1 General Functioning.................................................................................. 114

6.5.2 Function Keys............................................................................................ 114

6.5.3 Inputs and Outputs.................................................................................... 115

6.5.4 Standard Operating Sequence.................................................................. 116

6.5.5 Operating Activities.................................................................................... 117

6.5.6 Parameters................................................................................................ 118

DISOMAT®Opus – Operating Manual 0630 BV-H2313 GB

Contents

6.6 Weighbridge ZEUS...........................................................................................119

6.6.1 General Functioning...................................................................................119

6.6.2 Activation....................................................................................................119

6.6.3 Configuration..............................................................................................119

6.6.4 Function Keys.............................................................................................120

6.6.5 Inputs and Outputs.....................................................................................120

6.6.6 Standard Operating Sequence...................................................................121

6.6.7 Further Functions.......................................................................................126

6.6.8 Hints, Possible Events................................................................................127

6.6.9 Deleting/Handling Error Messages............................................................127

6.6.10 Deselect 'Release Weighing Operation' Prompt......................................127

6.6.11 ZEUS Print Pattern Codes.......................................................................128

6.6.12 Signal Control Using DISOMAT Opus-ZEUS ..........................................128

6.6.13 Parameters...............................................................................................129

6.7 Fieldbus-IO .......................................................................................................130

6.8 DISOPLAN........................................................................................................130

6.9 What If...?..........................................................................................................130

7 Event Messages.....................................................................................................131

7.1 Event Message Construction............................................................................131

7.2 List of Event Messages.....................................................................................133

BV-H2313 GB 0630 DISOMAT®Opus – Operating Manual

- IV - © Schenck Process GmbH, Darmstadt

Preamble For Quick Orientation

1 Preamble

1.1 For Quick Orientation

Validity Range

This manual applies to all DISOMAT®Opus versions (hereafter called

DISOMAT or system) whose software identifications end with /02, or

higher.

e.g.

VWW20700/02 (standard)

How Do I Find My Way About Quickly?

• Read this Item.

• Read Item "How To Use Manual".

• Look up key word register (index) at end of manual.

• Look up table of contents.

How Do I Handle ... ?

• Filling Scale: Read Item 6.2

• Discharge Scale: Read Item 6.3

• Crane Scale: Read Item 6.4

• Cargo Scale: Read Item 6.5

• ZEUS Road Weighbridge: Read Item 6.6

What Do I Do If A Fault Occurs?

• First read Chapter 7 and try to remedy fault.

If you wish to get in touch with Schenck Process GmbH, see list of contacts at

the Copyright page.

What If I Meet Terms I Don't Know?

• Consult list of keywords (index) at end of manual.

DISOMAT®Opus – Operating Manual 0630 BV-H2313 GB

Preamble How To Use Manual

1.2 How To Use Manual

The Operating Manual is designed to support you in getting to know and operating the

system.

The manual is completed by manuals

• Operating Instructions (BVH2322, multi-lingual)

• System Manual (BVH2310)

• Data Communication Manual (BVH2316)

For you to find your way about in the manual, quickly and at your ease - some tips:

How Do I Read The Manual?

The DISOMAT manual is no novel you should, let alone must, read from beginning to

end. Use manual as a reference work. Table of contents and list of keywords at end

will help you to quickly trace the information given in it.

Many suggestions relate to operating sequences. If possible, try out operating

sequences right away.

What Scale Do I Use ?

Clarify beforehand what scale configuration of system basic variant you wish to use.

Chapter 6 of the respective scale configuration includes all the information you need.

Whom Does This Manual Serve?

The present manual assumes that you are the daily user or a plant engineer/specialist.

Daily User

The daily user operates the system to solve weighing problems, e.g. fill weighings. He

needs no comprehensive system knowledge but should be familiar with the keyboard,

some error messages, and some items of the menu tree. At that, he should know the

parameter password which enables him to reset balance and consecutive number,

and change some parameters.

Plant Engineer/Specialist

The plant engineer/specialist commissions the system, remedies fault or works out a

solution to weighing control tasks with the aid of function blocks. To do so, he needs

comprehensive system knowledge, must be familiar with the configuration and

calibration passwords.

BV-H2313 GB 0630 DISOMAT®Opus – Operating Manual

- 2 - © Schenck Process GmbH, Darmstadt

Safety Instructions How To Use Manual

2 Safety Instructions

To avoid personal injury and equipment damage, follow the safety regulations stated

below.

Additionally, you should observe:

• Safety hints given in order-specific documentation

• Safety hints relating to mechanical components

• Instructions given in sub-suppliers documentation.

When performing installation, commissioning and service work, observe all applicable

local regulations.

Use As Originally Intended

The measuring system and its connected mechanical components are exclusively

designed for weighing and controlling tasks. Any use other than originally intended is

considered inappropriate.

Risks

No danger originates from the measuring system itself, if it is properly installed and

commissioned.

However, upon use of the measuring system, danger may result during transit of

material to be weighed (e.g. from auxiliaries used to handle or feed material) or if

system assumes control tasks. Residual risks may originate from the measuring

system if unskilled operators improperly handle the system.

The measuring system can be part of a more complex plant. The user is fully

responsible for the overall plant safety.

Identification of Residual Risks

The presence of this symbol indicates that the machine or component

used has the potential to cause damage to the measuring system or other

plant sections.

The presence of this symbol indicates that the machine or component used

has the potential to cause severe injury or death.

Personnel

Preparation, installation, commissioning, operation, maintenance, and servicing may

exclusively be performed by skilled persons only.

All persons working on the measuring system are required to observe the safety hints

and know the parts of the technical documentation relevant to their work.

The supervisor is responsible for instructing his operators to observe all regulations

and instructions given.

DISOMAT®Opus – Operating Manual 0630 BV-H2313 GB

Safety Instructions How To Use Manual

Parameter Changes

The measuring system's functionality is determined by parameters, which must

exclusively be changed by persons familiar with the measuring system operating

principles (e.g. after training by SCHENCK). Parameters incorrectly set may cause

injuries or damage to the machine whenever a user control system is connected. They

can also adversely affect weighing operation.

Password

Software parameters are protected from unintended change by password. The

measuring system user has to ensure safe password handling.

Error Message Acknowledgement

Error messages may be acknowledged only after cause of fault has been remedied.

Before you acknowledge an error message, check to see that connected peripherals

properly operate. Check to see that connected control systems, if any, are in fail-safe

state.

Maintenance and Repair

• During maintenance and repair, observe any warning symbols on the scale.

• Before performing work on the mechanical system or peripherals (particularly

the control system), disconnect the measuring system and protect the system

from inadvertent restart.

• Before performing work on the electrical equipment, disconnect the power

supply.

• The devices may be operated only in the provided housings. There is danger

of contacting live parts.

Moisture Protection

Protect all system parts, electrical items in particular, from moisture (e.g. during

maintenance and servicing) when housings are open. Observe housing protection

standards.

Modification & Replacement

Unauthorized modifications to the system and/or use of replacement parts not

supplied by SCHENCK voids SCHENCK's liability for any resulting damages. This

particularly applies to modifications, which have the potential to affect the operating

safety of the measuring system.

Replacement of Components

Spare parts must meet the technical specifications indicated by SCHENCK. To ensure

this requirement is met, only genuine SCHENCK spare parts should be used. When

using other spare parts, the warranty will be void.

BV-H2313 GB 0630 DISOMAT®Opus – Operating Manual

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