Schuchmann MALTE Series Manuale utente

ASSEMBLY INSTRUCTIONS

Handle holder replacement: MALTE (size 2-4) / MALTE Outdoor (size 2+3) / MARCY (size 2+3)

Status: 04.2018

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Contents

Assembly instructions MALTE ............................................................................................................................................... 3

Assembly instructions MARCY.............................................................................................................................................. 4

Assembly instructions MALTE with parking brake.............................................................................................................. 5-9

Assembly instructions MALTE Outdoor .......................................................................................................................... 10-11

Bowden cable

Hexagon socket screws

Handle holder

End caps

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MALTE

Step 1: Release the hexagon socket screw (A) with a 5 mm Allen key at

the top of the handle holder and then remove the cover cap (B).

Step 2: Remove the clip (C) out of the handle tube, pull the handle tube

out of the handle holder and take it out of the mount.

Step 3: Now slide the handle tube (D) into the new handle holder (E),

push the clip (C) back into the handle tube (D) and then slide the co-

ver cap (F) back on. Now take the supplied the hexagon socket screw

(long) and tighten it.

Now the handle tube (E) can be pushed back into the mount on MALTE.

Please carry out these assembly steps on both handle tubes.

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MARCY

Step 1: Release the hexagon socket screw (A) with a 5 mm Allen key at

the top of the handle holder and then remove the cover cap (B).

Step 2: Remove the clip (C) out of the handle tube, pull the handle tube

out of the handle holder and take it out of the mount.

Now slide the handle tube into the new handle holder, push the clip (C)

back into the handle tube (D) and then slide the cover cap (B) back on.

Now take the supplied the hexagon socket screw (long) and tighten it.

Now the handle tube (E) can be pushed back into the mount on

MARCY.

Please carry out these assembly steps on both handle tubes.

Replacement can be undertaken for the MARCY with parking bra-

ke precisely as described here.

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Bowden cable

Hexagon socket screws

Handle holder

End caps

MALTE with parking brake

Step 1: Release the clamp screw (A) at the bottom of the Bowden cable

with a 3 mm Allen key.

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Step 2: Now remove the protective cap (A) on the brake anchor, relea-

se the clamp nipple (B) with a 2 mm Allen key and remove the clamp

nipple (B). Take the Bowden cable out to the back.

Step 3: Now release the hexagon socket screw (C) with a 5 mm Allen

key at the top of the handle holder and then remove the cover cap (B).

Step 4: Remove the clip (E) out of the handle tube (F) and pull the

handle tube (F) out of the handle holder (G).

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Step 5: Pull the Bowden cable (A) out of the brake handle. Then take

the nut (B) off the Bowden cable and pull it onto the new Bowden cable

supplied.

Tip: Cut a little off the end of the Bowden cable before pulling it out so

it can be easily pulled through the outer sleeve.

Step 6: Now guide the new Bowden cable through the brake handle (C)

then slide this back into the outer sleeve (D).

Step 7: Then pull the Bowden cable through the mount on the new

handle holder (E) then also insert the entire handle tube (F).

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Sep 8: Now pull the cover cap (A) back onto the Bowden cable and

slide the clip (B) into the handle tube.

Step 9: Now slide the cover cap back onto the handle pipe, take one

of the supplied hexagon socket screws (short) and tighten it with a 5

mm Allen key.

Now you can remove the old handle holder on the MALTE (remove

the pelvis pad beforehand if necessary) and then slide the new handle

holder into the frame.

Step 10: Now you can slide the Bowden cable back through the brake

(D) at the bottom and pull spring (E) onto the Bowden cable.

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Step 11: Now guide the Bowden cable through the brake anchor (A),

then slide the clamp nipple (B) onto the Bowden cable and push it into

the brake anchor. Then tighten the Bowden cable with a collet and

re-tighten the clamp nipple (B) with a 2 mm Allen key.

Step 12: Now shorten the Bowden cable with a string cutter (C) and

then put the protective cap (D) back onto the clamp nipple.

Step 13: To nish, please tighten the clamp clip (E) for the Bowden

cable again with a 3 mm Allen key.

Please carry out these assembly steps on both handle tubes.

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MALTE Outdoor

Step 1: Release the clamp screw (A) at the bottom of the drum brake

with two combination wrenches (8+9 mm).

Then cut a little off the end of the Bowden cable with a string cutter,

remove the clamp screw (A) and keep it safe.

Step 2: Now pull the Bowden cable out of the guide (C) on the base

frame.

Now please proceed as previously described for the MALTE with

parking brake under steps 3-9.

Step 10: Push the Bowden cable back into the outer sleeve and slide

the Bowden cable through the drum brake adjuster (D).

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