SCHUNK CLM 08 Istruzioni utente
Translation of the original manual
Assembly and operating manual
CLM
Compact Linear Module
Imprint
2
03.00 | CLM | Assembly and operating manual | en | 389015
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389015
Version: 03.00|04/03/2020|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
schunk.com
Table of Contents
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Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Definition of Terms...................................................................................6
1.1.3 Applicable documents ..............................................................................6
1.1.4 Sizes ..........................................................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.4 Accessories ........................................................................................................... 7
1.4.1 Sensors .....................................................................................................7
1.4.2 Rod lock ....................................................................................................7
1.4.3 Stop screw ................................................................................................8
1.4.4 Stop / Sensor for CLM 08..........................................................................8
2 Basic safety notes ................................................................................................... 9
2.1 Intended use......................................................................................................... 9
2.2 Not intended use.................................................................................................. 9
2.3 Constructional changes ........................................................................................ 9
2.4 Spare parts ........................................................................................................... 9
2.5 Ambient conditions and operating conditions .....................................................9
2.6 Personnel qualification....................................................................................... 10
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation ..................................................................................... 11
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 12
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................13
2.12.4 Protection against electric shock............................................................14
2.13 Notes on particular risks..................................................................................... 14
3 Technical Data ........................................................................................................16
4 Assembly and Settings ............................................................................................17
4.1 Mechanical connection ...................................................................................... 17
4.2 Pneumatic connection........................................................................................ 17
4.3 Adjust stroke, sensors and damping .................................................................. 19
4.3.1 End positions - Sets CLM 08....................................................................19
4.3.2 End positions - Sets CLM 10 – 25............................................................20
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4.3.3 End positions - Sets CLM 50 – 200..........................................................21
4.4 Setting the speed................................................................................................ 23
4.5 Adjustment of the shock absorber strocke ........................................................ 24
4.6 Mounting the rod lock........................................................................................ 25
5 Commissioning .......................................................................................................26
6 Troubleshooting .....................................................................................................27
6.1 Module does not move ...................................................................................... 27
6.2 End position does not exist ................................................................................ 27
6.3 Linear module proposes at the end positions .................................................... 27
6.4 Payload swings in the final position ................................................................... 27
7 Maintenance and care ............................................................................................28
7.1 Assembly drawings/spare parts ......................................................................... 29
7.1.1 CLM 08....................................................................................................29
7.1.2 CLM 10....................................................................................................30
7.1.3 CLM 25....................................................................................................31
7.1.4 CLM 50, 100 and 200 ..............................................................................32
8 Translation of original declaration of incorporation ................................................33
9 Annex to Declaration of Incorporation....................................................................34
General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
General
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1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.
1.1.3 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.4 Sizes
This operating manual applies to the following sizes:
• CLM 08
• CLM 10
• CLM 25
• CLM 50
• CLM 100
• CLM 200
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Compact Linear Module CLM in the version ordered
• Stop collar (CLM08)
• End position damping (CLM10 - CLM 200)
General
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1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
1.4.1 Sensors
In the delivery state the sensors are mounted on the product.
For the exact type designation, technical data and information on
handling sensors, see catalog datasheet and assembly and
operating manual of the sensor, available at schunk.com.
Designation CLM
08 10 25 50 100 200
Inductive proximity switch
NIA50-KT
X–––––
Inductive proximity switch IN 30 – X – – X X
Inductive proximity switch IN 32 – – – – X –
Inductive proximity switch IN 40 – – X X – –
1.4.2 Rod lock
The rod lock prevents weights from falling in the event of energy
loss, such as emergency stop situations. The rod lock can also be
retrofitted, but this will reduce the useful stroke.
CAUTION
Damage to the rod lock due to incorrect actuation / overload!
•The rod lock may only be triggered and unlocked when the
product has been shut down.
•See the data on static holding force in the catalog. The forces
occurring in a clamped condition must not exceed the holding
force.
•In the event of a dynamic load or overload (e.g. drop in
pressure during movement), the clamping cartridge must be
checked and replaced if necessary.
WARNING
The rod lock is not a safety component for personal protection
in the sense of the Machine Directive.
Exact specifications and ordering data ☞ catalog.
General
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1.4.3 Stop screw
CAUTION
Mechanical damage to the linear module by the stop screw is
possible!
Use stop screw LMAS-... only for short strokes, slow stroke
speeds and low kinetic energy!
Designation ID number
LMAS 25 0314156
LMAS 50 0314158
LMAS 100 0314160
LMAS 200 0314162
1.4.4 Stop / Sensor for CLM 08
For size CLM 08 a stop is optionally available with integrated
sensor.
End stop without sensor
system
LMAS 08-KT (included in the
scope of delivery)
End stop with sensor system NIA 50-KT
Basic safety notes
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2 Basic safety notes
2.1 Intended use
The product is exclusively designed for linear movement of useful
loads into any desired position.
• The product may only be used within the scope of its technical
data, Technical Data [}16].
• When implementing and operating components in safety-
related parts of the control systems, the basic safety principles
in accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical Data [}16].
Basic safety notes
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2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
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