SCHUNK FDB-AC Series Istruzioni utente
Original Manual
Assembly and Operating Manual
FDB-AC
Robotic Deburring Tool
Imprint
2
02.00 | FDB-AC | Assembly and Operating Manual | en | 389513
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389513
Version: 02.00|15/08/2019|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
schunk.com
Table of Contents
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Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................6
1.1.3 Variants.....................................................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
2 Basic safety notes ................................................................................................... 7
2.1 Intended use......................................................................................................... 7
2.2 Constructional changes ........................................................................................ 7
2.3 Spare parts ........................................................................................................... 7
2.4 Ambient conditions and operating conditions .....................................................8
2.5 Personnel qualification......................................................................................... 8
2.6 Personal protective equipment............................................................................ 9
2.7 Notes on safe operation ....................................................................................... 9
2.8 Transport ............................................................................................................ 10
2.9 Malfunctions....................................................................................................... 10
2.10 Disposal .............................................................................................................. 10
2.11 Fundamental dangers......................................................................................... 10
2.11.1 Protection during handling and assembly ..............................................11
2.11.2 Protection during commissioning and operation ...................................11
2.12 Notes on particular risks..................................................................................... 12
3 Technical data.........................................................................................................13
3.1 Technical Specifications...................................................................................... 13
3.2 Environmental Limitations ................................................................................. 15
4 Handling, Installation, Storage and Transportation .................................................16
4.1 Inspection of Condition when Delivered ............................................................ 16
4.2 Unpacking and Handling..................................................................................... 16
4.3 Installation.......................................................................................................... 17
4.3.1 Pneumatics FDB-AC 90 ...........................................................................17
4.3.2 Pneumatics FDB-AC 180 .........................................................................18
4.3.3 Mounting, Adapter and Interface Plate..................................................21
4.4 Transportation and Protection during Transportation....................................... 22
4.5 Storage and Preventive Maintenance during Storage........................................ 22
5 Operating Instructions ...........................................................................................23
5.1 General Precautions ........................................................................................... 24
5.2 FDB-AC Working Environment ........................................................................... 25
5.3 Tool Center Point (TCP) Position ........................................................................ 26
5.3.1 TCP FDB-AC 90........................................................................................26
Table of Contents
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5.3.2 TCP FDB-AC 180......................................................................................27
5.4 Operational Considerations................................................................................ 28
5.5 Programming...................................................................................................... 29
6 Maintenance ..........................................................................................................31
6.1 Regular Operational Maintenance ..................................................................... 31
6.1.1 User Serviceable parts FDB-AC 90 ..........................................................32
6.1.2 User Serviceable parts FDB-AC 180 ........................................................33
6.2 Recommended Inspection and Cleaning Procedure ..........................................34
6.3 Lubrication.......................................................................................................... 36
6.4 Replacement of Burrs......................................................................................... 37
6.5 Replacement of Other FDB-AC Parts .................................................................. 38
6.6 Overhaul ............................................................................................................. 38
6.7 Repairs and Spare Parts...................................................................................... 38
7 Drawings.................................................................................................................39
7.1 FDB-AC 90........................................................................................................... 39
7.2 FDB-AC 180......................................................................................................... 40
8 Translation of original declaration of incorporation ................................................41
9 Annex to Declaration of Incorporation....................................................................42
General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
General
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1.1.2 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.3 Variants
This operating manual applies to the following variations:
• Robotic Deburring Tool FDB-AC 90
• Robotic Deburring Tool FDB-AC180
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the ambient conditions and operating conditions,
Ambient conditions and operating conditions [}8]
• Observe the specified maintenance intervals, Maintenance [}31]
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Robotic Deburring Tool FDB-AC in the version ordered
Basic safety notes
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2 Basic safety notes
2.1 Intended use
The product is to be used only for the deburring of workpieces.
The product is intended for installation on a robot. The
requirements of the applicable guidelines must be observed and
complied with.
• The product may only be used within the scope of its technical
data, Technical data [}13].
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
Use which is not specified as an intended use is for instance when
• the product is used with machines/systems or workpieces that
are not designed to be used with the unit.
• the product is operated without protective equipment in
accordance to the EC Machinery Directive.
• the statutory safety and accident-prevention regulations and
the standards and guidelines valid at the usage site are not
observed.
2.2 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.3 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
Basic safety notes
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2.4 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical data [}13].
2.5 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
Basic safety notes
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2.6 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.7 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.
Basic safety notes
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02.00 | FDB-AC | Assembly and Operating Manual | en | 389513
2.8 Transport
Handling during transport
Incorrect handling during transport can make the product unsafe
and risk the danger of serious injuries and considerable material
damage.
• During transport and handling, secure the product to prevent it
from falling.
• Do not walk under suspended loads.
2.9 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the
malfunction.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.10 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.11 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety installations.
• Install the provided protective product in the danger zone
before switching on the product.
• Remove the energy supplies before installation, modification,
maintenance, or adjustment work. Ensure there is no residual
energy in the system.
• Do not move parts by hand while the energy supply is
connected.
• Do not reach into the movement area of the product during
operation.
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