Scotchman 9012-24M Manuale utente
You have downloaded a manual for our
Model 9012-24M Ironworker.
This manual does not include all of the
optional tooling for this machine.
If you would like a tooling manual,
please download our #40 Tooling Manual.
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC.
1-800-843-8844
003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
3120 0389
DANGER
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLA
HZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
JOG
START STOP
RUN
JOG
START
SHEAR
PUNCH
PROBE
004085
9012-24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH PUNCH
STROKE
FLAT SHEAR ANGLE SHEAR
90 TONS
Ø27 THRU 25MM
Ø1-1/16 THRU 1" 2.25" - 57MM
12" - 300MM
150X150X12MM
6"X6"X 1/2"
25X200 - 6X600MM
1X8 - 1/4X 24"
BLADE LENGTH 24" - 600MM
#019139 5,03
THROAT DEPTH
www.scotchman.com
MODEL
9012-24M
IRONWORKER
SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844
PRINTED SEPTEMBER 2021
Page 2
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
1.0 INTRODUCTION 4
2.0 SAFETY PRECAUTIONS 4
2.1 WARRANTY 5
3.0 WARNING LABELS 8-9
4.0 INSTALLATION & SET-UP 10-19
4.1 Physical Dimensions 10
4.2 Machine Moving Procedures 12
4.3 Physical Inspections 13
4.4 Electrical Requirements 14
4.5 Machine Start Up 14
4.6 Machine Stroke Inspection & Adjustment 18
5.0 MAINTENANCE 20-23
5.1 Lubrication 20
5.2 Routine Lubrication 20
5.3 Scheduled Maintenance 22
6.0 MACHINE OPERATION 24-34
6.1 Punch Operation 24
6.1B Stripper Adjustment 28
6.2 Bar Shear Operation 29
6.2A Shear Arm Adjustment 30
6.2B Shear Blade Adjustment 32
7.0 OPTIONAL TOOL OPERATION 35-59
7.1 6 x 6 Angle Shear 35
7.2 Rod Shear 38
Page 3
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
7.3 6 x 6 Ninety Degree Notcher 40
7.4 Rectangle Notcher 42
7.5 Brakes 44
7.6 Angle Iron Brake 46
7.7 Channel Shear 48
7.8 Pipe Notcher 50
7.9 Picket Tool 52
7.10 Square Tube Shear 54
7.11 Optional Punch and Die Holders 56
7.11A 2-1/2" & 3" Die Inserts 56
7.11B Offset Die Holder 56
7.11C 6 x 6 Die Holder 56
7.11D # 45 Punch Retaining Nut 56
7.11E Heavy Duty Split Ring Retaining Nut 56
7.12 Optional Gauging Equipment 58
7.12A 48 Inch Deluxe Back Gauge 58
7.13 Urethane Stripper 59
7.14 Weld Coupon Bender Tool 64
7.15 Multi-Shear Tool 66
8.0 TROUBLE SHOOTING GUIDE 68-71
8.1 Electrical Trouble Shooting-Motor 68
8.2 Limit Switch Inspection 69
8.3 Control Valve Inspection 69
8.4 Hydraulics 70
8.5 Cylinder Seal Replacement 70
Page 4
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
9.0 IRONWORKER PARTS LISTS 72-93
9.1 Shear Arm Assembly 72
9.2 Punch Assembly 74
9.3 Stripper Assembly 76
9.4 Urethane Stripper 78
9.5 Upper Arm Assembly 80
9.6 Stroke Control Assembly 82
9.7 Hold Down Assembly 84
9.8 Cylinder Assembly 86
9.9 Connecting Link Assembly 87
9.10 Power Unit - Serial # 20661 & Up 88
9.11 Electrical Unit 90
9.12 Standard Die Holder w/Inserts 93
9.13 Punch Retaining Nuts 94
10.0 SUPPLEMENT FOR OLDER MODELS 95-99
Page 5
The Scotchman 9012-24M is a versatile, multi-purpose, shearing, punching and forming machine
engineered for trouble free operation. The design of the machine combines simplicity of operation with
smooth, full stroke control. The ability of the operator to control the machine’s direction of movement at
any point in the stroke (stop, jog or reverse) gives the Scotchman 9012-24M Ironworker a tremendous
advantage over mechanical ironworkers. There is no chance of the Scotchman being "accidentally
tripped". The hydraulic system operates at a maximum pressure of 2,650 PSI (183 BAR) and is protected
from overload by a pilot operated relief valve. The Scotchman 9012-24M Ironworker lends itself to a
variety of special purpose tools that can be mounted on the tool table where a selection of power and
stroke potentials are available.
1.0 INTRODUCTION
Page 6
2.0 SAFETY PRECAUTIONS
1) The operators of this machine must be qualified and well trained in the operation of the machine.
The operators must be aware of the capacities of the machine and the proper use of the hold down
devices, strippers and guards provided with the machine.
2) All of the guards, adjustable restrictors and awareness barriers must be installed on the machine
and kept in good working order. Promptly replace worn or damaged parts with authorized parts.
3) Never place any part of your body into or under any of the machine’s moving parts, strippers or
hold devices.
4) Wear the appropriate personal protective equipment. Safety glasses are required at all times,
whether operating, setting up or observing this machine in operation. Since heavy pieces of metal
with sharp edges can be processed on this machine, the operator should also wear steel-toed shoes
and tight fitting leather gloves.
5) Strictly comply with all warning labels and decals on the machine. Never remove any of the
labels. Replace worn or damaged labels promptly.
6) Always disconnect and lock out the power when performing maintenance work or setting up any
tooling on the machine. Follow the procedures outlined in the operator’s manual for setting up,
changing or aligning any tooling on this machine.
7) Never operate this machine with dull or damaged tooling. Replace worn punches, dies and blades
promptly.
8) Practice good housekeeping. Keep the area around the machine clear and well lit. Do not
obstruct the operator’s position by placing anything around the machine that would impede the
operator’s access to the machine.
9) Never modify this machine in any way without the written permission of the manufacturer.
10) Never leave this machine running unattended.
11) Always operate the punch station facing the station, standing. Never operate any of the work
stations from a sitting or kneeling position.
12) Set up a program of routine inspections and maintenance for this machine. Make all repairs and
adjustments in accordance with the manufacturer’s instructions.
13) A safety DVD was mailed to you or shipped with the machine. If you did not receive it,
please contact the factory or your local dealer immediately and one will be sent to you at no
charge. If this machine was purchased used, please contact the factory for a safety DVD.
Page 7
2.1 WARRANTY
Scotchman Industries Inc. will, within three years of date of purchase, replace F.O.B. the factory or
refund the purchase price for any goods which are defective in materials or workmanship, provided that
the buyer returns the warranty registration card within thirty days of the purchase date and, at the
seller’s option, returns the defective goods freight and delivery prepaid to the seller, which shall be the
buyer’s sole and exclusive remedy for defective goods.
Hydraulic and electrical components are subject to their respective manufacturer’s warranties.
This warranty does not apply to machines and/or components which have been altered, changed or
modified in any way or subjected to abusive and abnormal use, inadequate maintenance and lubrication
or subjected to use beyond the seller’s recommended capacities and specifications.
In no event shall seller be liable for labor cost expended on such goods or consequential damages.
The seller shall not be liable to purchaser or any other person for loss or damage directly or indirectly
arising from the use of the goods or from any other cause.
No officer, employee or agent of the seller is authorized to make any oral representations or warranty of
fitness or to waive any of the foregoing terms of sale and none shall be binding on the seller.
Any electrical changes made to the standard machine due to local electrical code variations must be paid
by purchaser.
As we constantly strive to improve our products, we reserve the right to make changes without
notification.
Page 8
3.0 WARNING LABELS
ITEM QTY PART # DESCRIPTION
A 1 003100 LARGE SAFETY GLASSES
B 1 003105 FINGERS BEYOND
BAR GUARD
C 1 003110 PUNCH & DIE WARNING
D 1 003120 DANGER VOLTAGE LABEL
E 2 003140 FINGER BEYOND
TOOL SHEAR
F 1 019107 U.S. FLAG DECAL
G 1 003195 3 X 3 X 1/4 MAX STICKER
H 1 010117 27" SCOTCHMAN DECAL
I 1 019139 90T CAPACITY DECAL
J 4 019103 LUBRICATE DECAL (4)
K 9 019105 GREASE POINT DECAL (7)
L 1 003175 CAUTION CONTAMINATION
(Not shown.)
M 1 019102 RESERVOIR CAPACITY
(Not shown.)
O 1 003540 90T DECAL PACKAGE
Page 9
FIGURE 1
Indice
Altri manuali Scotchman Tornio
