Scotchman SHEARMASTER 610 Manuale utente
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Model SHEARMASTER 610.
www.scotchman.com
01
MODEL
SHEARMASTER
610
24" PLATE SHEAR
MARCH 2022
SERIAL # 2094A & UP
SECTION
1.0
2.0
TABLE OF CONTENTS
DESCRIPTION
INTRODUCTION
2.1
3.0
4.0
4.1
4.2
4.3
4.4
4.5
4.6
5.0
5.1
5.2
6.0
6.1
6.2A
6.2B
7.0
7.1
7.2
8.0
8.1
8.2
8.3
PAGE 2
SAFETY PRECAUTIONS
WARRANTY
WARNING LABELS
INSTALLATION AND SET-UP
Physical Dimensions
Machine Moving Procedures
Physical Inspection
Electrical Requirements
Machine Start-Up
Machine Stroke Inspection and Adjustment
MAINTENANCE
Lubrication
Scheduled Maintenance
MACHINE OPERATION
Bar Shear Operation
Shear Blade Adjustment
Shear Arm Adjustment
ELECTRIC BACK GAUGE
Setting The Length Stop To The Machine
Using Touch And Cut
TROUBLE SHOOTING GUIDE
Electrical Trouble Shooting-Motor
Limit Switch Inspection Procedure
Control Valve Inspection
PAGE #
4
4
5
6
7-13
7
8
9
10
12
12
14-16
14
15
16-20
16
19
20
21
21
22
24-29
24
26
26
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
8.4 Hydraulics 27
8.5 Seal Replacement-Cylinder 28
9.0 PARTS LISTS 30-51
9.1 Shear Arm Assembly 30
9.2 Shear Table Assembly 32
9.3 Upper Panel 33
9.4 Sheet Metal 34
9.5 Electrical Unit 36
9.6 Power Unit 38
9.7 Hold Down Assembly 40
9.8 Cylinder Assembly 41
9.9 Material Conveyor 42
9.10 48" Electric Back Gauge 44
9.11 Tiger Stop Adapter 46
9.12 Electrical & Hydraulic Schematics 48
PAGE 3
Page 4
The Scotchman 610 Shear is a versatile, shearing machine engineered for trouble free operation.
The design of the machine combines simplicity of operation with smooth, full stroke control.
The ability of the operator to control the machine’s direction of movement at any point in the stroke,
(stop, jog or reverse), gives the Scotchman Shear a tremendous advantage over mechanical shears.
There is no chance of the Scotchman being "accidentally tripped".
The Hydraulic system operates at a maximum pressure of 3,300 PSI (228 BAR) and is protected from
overload by a relief valve.
1.0 INTRODUCTION
1. The operators of this machine must be qualified and well trained in the operation of the machine.
The operators must be aware of the capacities of the machine and the proper use of the hold down
devices and guards provided with the machine.
2. All of the guards, adjustable restricters and awareness barriers must be installed on the machine
and kept in good working order. Promptly replace worn or damaged parts with authorized parts.
3. Never place any part of your body into or under any of the machine’s moving parts.
4. Wear the appropriate personal protective equipment. Safety glasses are required at all times,
whether operating, setting up or observing this machine in operation. Since heavy pieces of metal
with sharp edges can be processed on this machine, the operator should also wear steel-toed shoes
and tight fitting leather gloves.
5. Strictly comply with all warning labels and decals on the machine. Never remove any of the labels.
Replace worn or damaged labels promptly.
6. Always disconnect and lock out the power when performing maintenance work or setting up any
tooling on the machine. Follow the procedures outlined in the operator’s manual for setting up,
changing or aligning any tooling on this machine.
7. Never operate this machine with dull or damaged tooling. Replace worn blades promptly.
8. Practice good housekeeping. Keep the area around the machine clear and well lit. Do not obstruct
the operator’s position by placing anything around the machine that would impede the operator’s
access to the machine.
9. Never modify this machine in any way without the written permission of the manufacturer.
10. Never leave this machine running unattended.
2.0 SAFETY PRECAUTIONS
11.Never operate any of the work stations from a sitting or kneeling position.
12. Set up a program of routine inspections and maintenance for this machine. Make all repairs and ad-
justments in accordance with the manufacturer’s instructions.
13. A safety tape or CD was mailed to you or shipped with the machine. If you did not receive it, please
contact the factory or your local dealer immediately and one will be sent to you at no charge. If this
machine was purchased used, please contact the factory for a safety tape.
2.1 WARRANTY
Scotchman Industries, Inc. will, within three years of the date of purchase, replace F.O.B. the factory or
refund the purchase price for any goods which are defective in materials or workmanship, provided the
buyer , at the seller’s option, returns the defective goods freight and delivery prepaid to the seller, which
shall be the buyer’s sole and exclusive remedy for defective goods.
Hydraulic and electric components are subject to their respective manufacturer’s warranties.
This warranty does not apply to machines and/or components which have been altered, changed or mod-
ified in any way or subjected to abuse and abnormal use, inadequate maintenance and lubrication or
subjected to use beyond the seller’s recommended capacities and specifications.
In no event shall the seller be liable for labor cost expended on such goods or consequential damages.
The seller shall not be liable to the purchaser or any other person for loss or damage directly or indirect-
ly arising from the use of the goods or from any other cause.
No officer, employee or agent of the seller is authorized to make any oral representations or warranty of
fitness or to waive any of the foregoing terms of sale and none shall be binding on the seller.
Any electrical changes made to the standard machine due to local electrical code variation must be paid
by purchaser. As we constantly strive to improve our products, we reserve the right to make changes
without notification.
This warranty is effective December 1, 2009.
PAGE 5
3.0 WARNING LABELS
ITEM PART # DESCRIPTION
A 003100 MAIN WARNING LABEL
B N/A CAPACITY LABEL
C 003120 DANGER: VOLTAGE
D 003105 FINGERS BEYOND (SHEAR)
PAGE 6
FIGURE 1
A
B
C
D
4.0 INSTALLATION AND SET-UP
ÖCAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES.
PLEASE READ THOROUGHLY BEFORE OPERATING THIS MACHINE.
4.1 PHYSICAL DIMENSIONS
INCHES CM
F. Floor To Bottom Of Base 3-1/2 8.9
G. Floor To Bar Shear 32 81.2
K. Height 70 178
L. Width 33.5 85
N. Length 49 125
Weight 4,550 lb. 2,068 KG.
PAGE 7
FIGURE 2
32.0
32.0
70.0
49.0
4.2 MACHINE MOVING PROCEDURES
ÖCAUTION: BE SURE THAT ANY LIFTING DEVICE HAS ADEQUATE CAPACITY BEFORE
ATTEMPTING TO MOVE THIS MACHINE. THIS MODEL WEIGHS 3,0100 LB. (1,368 KG.). IT
IS DESIGNED TO BE MOVED BY A FORKLIFT OR AN OVERHEAD CRANE. THERE ARE
FORKLIFT SLOTS DESIGNED INTO THE BASE OF THE MACHINE FOR THIS PURPOSE.
SEE FIGURE 3 BELOW.
PAGE 8
FIGURE 3
5(029($&&(66&29(5
/,)7:,7+)25.67+58&+$11(/621/<
Page 9
Any damage to the machine during shipment should be reported to the delivery carrier immediately.
A damage report must be made so that a claim can be placed. The carrier is responsible for shipping
damage, but it is the customer’s responsibility to immediately report damages, external or internal.
After the machine has been located, remove the side shrouds and inspect the interior of the machine for
possible shipping damages.
CHECK SPECIFICALLY THE FOLLOWING ITEMS:
1. The stroke control handles.
2. The jog switch.
3. The selector switch.
4. The emergency stop buttons.
5. Hydraulic hoses and fittings.
6. A general inspection of machine shrouds, guards and awareness barriers.
7. Check the re-pack box for all accessory items ordered with the machine.
The reservoir is full of oil. The recommended oil is a lightweight, non-foaming, anti-wear
hydraulic oil such as Mobil DTE 25 or equivalent. The reservoir capacity is twenty-four
U.S. gallons (91 liters).
The fluid level should be approximately 2 inches (50mm) below the top of the reservoir.
4.3 PHYSICAL INSPECTION
CAUTION: DO NOT OVER FILL!!
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