Sea-doo GTX+ Manuale utente

Date: January 15, 2007 Subject: Pre delivery Inspection (4-TEC™)

(North America / International)

No. 2007-2

2007

MODEL PACKAGE

MODEL

NUMBER ENGINE (hp) PREDELIVERY

KIT P/N

SERIAL

NUMBER

STD 147A 155 294 000 788

WAKE 157A 155 294 000 788

WAKE 267A 215 SCIC 294 000 788

GTX†

LTD 187A 215 SCIC 294 000 789

STD 147B 155 294 000 792

WAKE 157B 155 294 000 792

WAKE 267B 215 SCIC 294 000 792

GTX Inter

LTD 187B 215 SCIC 294 000 791

RXT™ STD 177A / 177C 215 SCIC 294 000 788

RXT Inter STD 177B / 177D 215 SCIC 294 000 790

STD 237A 130 294 000 788

SE 247A 130 294 000 788

SE 307A 155 294 000 788

GTI™

STD-R 257A 130 294 000 794

STD 237B 130 294 000 796

SE 247B 130 294 000 795

SE 307B 155 294 000 795

GTI Inter

STD-R 257B 130 294 000 796

STD 217A / 217C 215 SCIC 294 000 788

RXP™ STD 287A / 287C 155 294 000 788

STD 217B / 217D 215 SCIC 294 000 793

RXP Inter STD 287B 155 294 000 793

All

† GTX is a registered trademark of Castrol Ltd, used under license.

Printed in Canada. (sbl2007-001 DL) 1/22

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

TABLE OF CONTENTS

Page Page

IMPORTANT NOTICE........................... 3

UNCRATING...................................... 4

Crate Cover.......................................... 4

Lifting the Watercraft .............................. 4

Engine Foam Protector ............................ 4

Shipping Bracket.................................... 4

SET-UP............................................. 5

Venturi ............................................... 5

Battery Preparation and Installation.............. 5

Rear View Mirrors Installation .................... 6

Reverse Handle..................................... 8

Handlebar Assembly / Handlebar Cover......... 8

Handlebar Assembly............................... 9

Throttle Cable......................................11

Steering Harness..................................12

Steering Rubber Boot.............................12

Storage Cover Installation........................12

Storage Cover Shock Installation On GTX

STD,LTD and Wake ...............................14

FINAL PREPARATION..........................14

Steering Alignment................................14

O.P.A.S.TM System Alignment ...................14

Fuel..................................................14

Fuel System Pressurization ......................14

Coolant Level ......................................14

Watercraft Identification ... ... .... ... ... ... ... ... .15

Programming Keys With B.U.D.S. ..............15

Cluster Language / Scale Settings ..............16

Ending a B.U.D.S. Session .......................16

Recommended Engine Oil .......................16

Engine Oil Level ...................................17

Throttle Cable......................................17

FINAL INSPECTION............................18

General Instructions...............................18

Decal Protective Films............................18

Cleaning the Watercraft ..........................18

Accessories ........................................18

DELIVERY TO PURCHASER..................18

General Instructions...............................18

Fuel System........................................18

Handlebar Tag......................................18

Break-In Period ....................................18

SPECIFICATIONS ...............................20

Technical Specifications ..........................20

2 / 22 2007-2 Predelivery

IMPORTANT NOTICE

This bulletin must be used in conjunction with the PREDELIVERY CHECK LIST enclosed in the shrink pack.

WARNING

To obtain limited warranty coverage, predelivery procedures must be performed by an authorized

Sea-Doo watercraft dealer/distributor. Apply all necessary torques as indicated.

— The information and components/system descriptions contained in this document are correct at the

time of publication. However, BRP maintains a policy of continuous improvement of its products without

imposing upon itself any obligation to install them on products previously manufactured.

— Due to late changes, there might be some differences between the manufactured product and the

descriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or

change specifications, designs, features, models or equipment without incurring obligation.

— The illustrations in this document show the typical construction of the different

assemblies and may not reproduce the full detail or exact shape of the parts; however,

they represent parts that have the same or similar function.

— The content of this bulletin is designed as a guideline only. All mechanics performing predelivery

procedures should have attended the current model year service training.

— Further information or inquiries should be directed to your distributor service

representative and/or specific SHOP MANUAL sections.

— Please complete the PREDELIVERY CHECK LIST for each watercraft and retain a purchaser signed copy.

— Make sure the purchaser receives the OPERATORS GUIDE,PREDELIVERY CHECK

LIST signed copy and SAFETY VIDEOCASSETTE.

WARNING

Tor que wrench tightening specifications must be strictly adhered to. Where specified,

install new locking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a

locking device is impaired, it must be renewed.

Predelivery 2007-2 3 / 22

UNCRATING

Crate Cover

Model(s): All

F00A2A6

Carefully lay crate on its bottom.

CAUTION: Allowing crate to drop may cause

serious damage to watercraft.

Remove all screws [1]retaining crate

cover to crate base.

Assisted by another person, lift up crate cover [2].

NOTE: Do not tip cover toward front or back

of watercraft. Raise cover vertically [2]from

both ends at the same time.

Remove watercraft protective bag.

Remove parts from watercraft's storage

compartments and from crate.

Lifting the Watercraft

Model(s): All

Cut strapping at watercraft front eyelet.

Release shipping bracket at rear of watercraft

from crate base.

Lift watercraft using appropriate lift kit and

install it on a proper support.

Engine Foam Protector

Model(s): International

Remove seat(s).

F18P016

Remove the foam protector [1]supporting engine.

Shipping Bracket

Model(s): All

1 32

F08A066

Remove shipping bracket [1]from venturi.

Discard shipping bracket and hexagonal bolts [2].

Keep the flat washers [3]located between

bracket and pump.

4 / 22 2007-2 Predelivery

SET-UP

Venturi

Model(s): All

F08A076

Secure lower portion of the venturi [1]with:

– 2 hexagonal bolts (with scotch grip) from

predelivery kit (refer to table below).

– 2 M8 flat washers (previously removed).

Models Bolt Torque

147A / 147B / 157A /

157B / 237A / 237B /

247A / 247B / 287A /

287B / 287C / 307A /

307B

M8 x 50

with

scotch-grip

177A / 177B / 177C /

177D / 187A / 187B /

217A / 217B / 217C /

217D / 257A / 257B /

267A / 267B

M8 x 40

with

scotch-grip

21 N•m

(15 lbf•ft)

Battery Preparation and

Installation

Refer to appropriate SHOP MANUAL for proper

procedure to activate battery.

Model(s): All

Install battery in battery support in engine

compartment.

Secure RED positive cable to battery

positive post with:

– 1 hexagonal bolt,

– 1 flat washer and

– 1 nut, all from predelivery kit.

Apply dielectric grease (P/N 293 550 004)

on positive battery post.

Cover positive battery post with rubber boot.

Model(s): RXP

sbl2006-002-100_a

NOTE: On RXP models, RED positive cable

[1]must be installed at a 45° angle while

BLACK negative cable [2]is still accepted at

a 90° angle; refer to photo.

Model(s): All

Secure BLACK negative cable to negative

battery post with:

– 1 hexagonal bolt,

– 1 flat washer and

– 1 nut, all from predelivery kit.

Apply dielectric grease (P/N 293 550 004)

on negative battery post.

WARNING

Always connect battery cables exactly in this

specific order. Connect RED positive cable

first, then BLACK negative ground cable.

Secure battery with supplied

– bracket,

– 2 flat washers and

– 2 nuts.

Remove red plastic cap from battery vent

elbow (if so equipped).

Install battery vent tube.

WARNING

Ensure vent tube is not kinked or obstructed.

Battery vent tube must be properly installed.

Predelivery 2007-2 5 / 22

SET-UP

Rear View Mirrors Installation

Model(s): RXT and all GTX

(International)

sbl2006-002-101_a

— Models WITHOUT the cluster bezel

already installed —

Remove and keep both screws [1]

retaining instrument cluster. Unplug and

set cluster aside for now.

sbl2006-002-101_b

NOTE: At 2 places at bottom of cluster, rubber

shims [1]are folded on body for a tight fit; care

should be taken not to lose those shims so they

are reused when reinstalling cluster.

— Models WITH the cluster bezel

already installed —

CAUTION: Cluster's locking tabs may break

when removing cluster bezel; extreme

care must be taken while performing

bezel removing procedure.

sbl2006-002-103_a

Take a small wooden stick (coffee stirrer type)

and chamfer its end; refer to photo.

sbl2006-002-104_a

sbl2006-002-102_a

Slide chamfered end between bezel and cluster,

in line with each side locking tab, pushing out

smoothly while lifting out bezel; repeat procedure

with lower locking tab and then, gently lift bezel

upward, out of its upper locking tabs.

Remove and keep both screws retaining

instrument cluster. Unplug and set

cluster aside for now.

6 / 22 2007-2 Predelivery

SET-UP

sbl2006-002-101_b

NOTE: At 2 places at bottom of cluster, rubber

shims [1]are folded on body for a tight fit; care

should be taken not to lose those shims so they

are reused when reinstalling cluster.

F19L236

On some models, it is required to cut the

locking tie retaining support plate to front

storage cover or to mirror.

Install rear view mirrors on both sides.

NOTE: Install left and right mirrors so that

inscription “OBJECTS IN MIRROR ARE CLOSER

THAN THEY APPEAR” is in upright position.

Secure each mirror with:

– 2 M8 x 120 hexagonal bolts and

– 2 M8 stainless steel flat washers, all from

predelivery kit .

Torqueto5N•m(44lbf•in).

NOTE: To ensure a correct installation, torque rear

bolts (closest to mirror) before front ones.

Reconnect instrument cluster and secure

back in place using same screws.

Torque screws to a MAXIMUM of

1.5N•m(13lbf•in).

— Models WITH the cluster bezel

already installed —

Reinstall instrument cluster bezel simply by

pushing it in so it snaps back in place.

— Models WITHOUT the cluster bezel

already installed —

Bezel is in mirror bag; install instrument cluster

bezel simply by pushing it in so it snaps in place.

Model(s): GTI SE

(International Only)

Pull out temporary plastic fasteners, 2 retaining

pod and 2 retaining glove box.

Set glove box aside.

Align mirror support inside pod to install

each side mirror.

Secure each mirror with:

– 2 M8 x 120 socket head bolts and

– 2 M8 stainless steel flat washers, all from

predelivery kit .

Insert rearward screw through mirror support

hole and in mirror and tighten manually.

NOTE: Install left and right mirror so that the

inscription “OBJECTS IN MIRROR ARE CLOSER

THAN THEY APPEAR” is in upright position.

Insert forward screw and tighten manually.

Without touching mirrors, complete tightening

both mirrors in the following sequence:

–leftre

ar screw then right rear;

– left front screw then right front.

Torqueto5N•m(44lbf•in).

Reinstall pod in place and insert 6 new rivets

(from predelivery kit ) in their respective

holes; do not pop yet.

Reinstall box in place and insert 4 new rivets

(from predelivery kit ) in their respective

holes; do not pop yet.

Secure mirror support using M10 stainless

steel flat washer and M10 x 40 socket head

screw from predelivery kit ; start screwing only

to grab threads; do not torque yet.

Pop all rivets, box's and pod's and then, tighten

mirror support screw. Torque to 8 N•m (71 lbf•in).

Model(s): GTI std and GTI std R International

Only

Insert 6 new rivets (from predelivery kit ) in their

respective holes, in pod; do not pop yet.

Insert 4 new rivets (from predelivery kit ) in their

respective holes, in box; do not pop yet.

Predelivery 2007-2 7 / 22

SET-UP

Now that all rivets are in position, pop them

from left to right and front to rear.

Reverse Handle

Model(s): GTI std, GTI std R, GTI SE

International Only

sbl2006-002-105_a

Install reverse handle (from glove box)

using guide [1], pop rivet, and 2 Phillips†

screws from predelivery kit .

Handlebar Assembly /

Handlebar Cover

Model(s): International models

– Handlebar assembly is located on the deck at

the rear of vehicle or in the footrest for the RXP.

To install it, refer to HANDLEBAR ASSEMBLY

further in this bulletin.

Model(s): North American models

– Upper handlebar cover with padding is located

inside front luggage compartment, underneath

storage box. To install it, follow this procedure:

sbl2007-001-001_a

Pull out right side handle grip and unscrew M6 x 16

throttle lever housing socket set screw.Discard

screw as there are new ones in the PDI kit.

sbl2007-001-002_a

Push out throttle lever housing just enough to

gain a little room on the inside approximately

12.7 mm (1/2 in).

sbl2007-001-003_a

Align and slide upper handlebar cover under left

side engine stop switch housing [1]and then,

close it down slowly toward right side making sure

to align all 5 male/female tabs along the way.

† Phillips is a registered trademark of Phillips Screw Co.

8 / 22 2007-2 Predelivery

SET-UP

sbl2007-001-004_a

Press upper and lower handlebar covers

together so tabs clip in position.

Secure upper and lower covers using three K40

x16screwsi

ncluded in the predelivery kit.

sbl2007-001-005_a

Push throttle lever housing back in position and

secure in place using an M6 x 16 socket head

screw (with scotch grip — from predelivery kit).

F02K0KA

Placeaninsert[1](from predelivery kit)

into notch in handlebar.

Slidehandlegrip[2]back in place making

sure it bottoms at proper place.

Secure with an M6 x 30 hexagonal bolt

[4](with scotch grip — from predelivery

kit) and an M6 stainless steel flat washer

[3](from predelivery kit).

CAUTION: Ensure to install flat washer

otherwise screw will damage grip end.

Torque bolt to 7 N•m (62 lbf•in).

Cover bolt by inserting rubber cap [5]

(from predelivery kit).

Handlebar Assembly

Model(s): International Only

Install cable support [1]on steering support

[2]and secure with:

– 3 M6 x 20 hexagonal bolts and

– 3 M6 flat washers from predelivery kit .

Apply Loctite†† 243 (blue – threadlocker)

on bolt threads.

Torqueto5N•m(44lbf•in).

Remove both wing nuts from threaded

studsonconsole.

†† Loctite is a registered trademark of Loctite Corp.

Predelivery 2007-2 9 / 22

SET-UP

F02L3W6

Peel off protective film from gasket (included in

predelivery kit ) and position on fiberglass surface.

NOTE: Before installing gasket, make sure

body surface is dry and clean. Use appropriate

body and hull cleaner.

Open front storage cover and remove

storage tray (if so equipped).

Model(s): RXT and GTX International

Model(s): International

F02K0M6

Insert throttle cable and steering harness through

console hole and position steering assembly.

F02K0N6

Attach steering cable end [2]to steering

stem arm [1]and secure with the M6 x 30

hexagonal bolt from predelivery kit .

Apply Loctite 243 (blue – threadlocker)

on bolt threads.

Torqueto5N•m(44lbf•in).

NOTE: Ensure threads protrude through

elastic nuts

212

F18K066

Secure steering assembly [1]with4M8

flat washers [2]and4M8elasticnuts

from predelivery kit .

Apply Loctite 243 (blue – threadlocker)

on bolt threads.

Torque to 12 N•m (9 lbf•ft).

10 / 22 2007-2 Predelivery

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