SEA LYRA Manuale utente

International registered trademark n. 804888

67411740 REV. 03 - 10/2022

SEA S.p.A.

Zona Industriale Sant’Atto - 64100 - Teramo - ITALY

Telephone: + 39 0 861 588341 - Fax: + 39 0 861 588344

www.seateam.com

LYRA - JACK

IN-GROUND HYDRAULIC OPERATOR

JACK

CARRYING BOX

LYRA

FRANÇAIS

ENGLISH

ITALIANO

International registered trademark n. 804888

GENERAL FEATURES

COMPONENTS

1 External box

2 Oil filler cap

3 Oil level indicator

4 Hydraulic fittings

5 Release screw

6 By-Pass Valves

7 Jack

8 Broached bush

9 Box lid

JACK - NON-CARRYING BOX

JACK - CARRYING BOX

789

LYRA - HYDRAULIC UNIT

LEAF WEIGHT (Kg)

LEAF LENGTH (m)

ENGLISH

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

The LYRA JACK is made of a hydraulic pump and a hydraulic jack. The jack is placed inside a NON-

CARRYING BOX or inside a STAINLES STEEL CARRYING BOX according to the model.

The LYRA pump unit casing is used as an oil tank and contains the electric motor, the hydraulic pump, the

distributor and the hydraulic oil. The JACK is composed by a double piston connected to a rack which

engages with the pinion of the leaf dragging shaft.

Gates up to 2 meters long can be securely locked using the operators internal hydraulic locking system, to

ensure a perfect keeping in opening and closing. For gates of length over 2 meters it is advisable to use

operators without hydraulic lock and separate electrical locking device to ensure keeping in closing.

The operator can be optionally provided with an adjustable hydraulic slowing-down device operating in

both opening and closing (during the last 15° of rotation).

The operator is equipped with a release system for the manual opening of the leaves in case of power failure

10 Foundation box

11 Foundation base

12 Braking adjustment screw

(optional)

13 Greaser

14 Rod support

15 Draining screw

16 Electric cable exit hole

17 Water draining hole

APPLICATION CHARTS

JACK

400

JACK

400

1500 Kg

800 Kg

JACK

800

SUPER JACK

1500

JACK

800

SUPER JACK

1500

400 Kg

LEAF MAX WEIGHT

CYCLES/HOUR

OPERATOR

200

400

600

800

1000

1200

1400

1600

1 2 3 4 5 6 7 8

SUPER JACK 1500

JACK 800

JACK 400

The indicated frequency of use is valid only for the first operating hour and at a 20°C temperature

«JACK» ROTATION ANGLE

DIMENSIONS (in mm)

401

210

121

400 - 440

121

202

400 mm 100° - 140°

440 mm 180°

152

188

320

410

Fig. 6

Fig. 7

Fig. 8

DO NOT enable the electronic slow-down on the control unit if the operator is equipped with hydraulic slow-down

POWER SUPPLY

MOTOR POWER

MOTOR ROTATION SPEED

ANGULAR SPEED

CYCLES HOUR (T = 20°C)

OPERATING TEMPERATURE

THERMAL PROTECTION

MAX TORQUE

STARTING CAPACITOR

PUMP CAPACITY

HYDRAULIC SLOWDOWN

OPERATOR Weight

PROTECTION CLASS

MAX. LEAF WEIGHT

MAX. LEAF LENGTH

TECHNICAL DATA

JACK - NON-CARRYING BOX

JACK - CARRYING BOX

LYRA - HYDRAULIC UNIT

International registered trademark n. 804888

ENGLISH

LYRA JACK 800 JACK 1500

SUPER LYRA

JACK 400

230 Vac 50/60 Hz

220W 310W

1400 rpm

7° / s 8,2° / s

45 60

-20°C +55°C

150°

130°

56 daNm 75daNm

12,5 µF 10 µF

1,5 L

1 L

15° OPENING/CLOSING (OPTIONAL)

8 Kg

IP67

400 Kg 800 Kg 1500 Kg

4 m

100° - 140° - 180°

5 m

100°

1 - GATE ARRANGEMENTS

Before the installation, check that all gate parts (fixed and mobile) have a resistant and non-deformable

structure; also make the following checks:

1.1. the leaves must be rigid and compact;

1.2. the weight and length of each leaf should not exceed the values supported by the specific operator

model (see tables);

1.3. the hinges and the structure of the gate must operate smoothly throughout the execution of the

movement, without frictions or obstacles

ONLY THE UPPER HINGE IS SUFFICIENT TO INSTALL THE OPERATOR;

1.4. THE INSTALLATION OF THE MECHANICAL STOPS IN OPENING AND CLOSING IS ALWAYS NECESSARY

2 - INSTALLATION OF THE FOUNDATION BOX (NON-CARRYING BOX)

SHEATH FOR

HYDRAULIC

PIPES

HYDRAULIC

UNIT

600 mm

300

160 mm

Fig. 9 Fig. 10

Fig. 11 Fig. 12

To install the foundation NON CARRYING box:

2.1. Based on the measurements shown in Fig. 9, prepare an excavation inside which the foundation box

will be cemented

IT IS MANDATORY TO RESPECT THE MINIMUM DISTANCE OF THE ROTATION AXIS FROM THE PILLAR - 55 mm

2.2. Provide a PVC DRAIN PIPE FOR THE DRAINAGE OF RAINWATER, to be inserted in the OF 40 MM Ø AT LEAST

slot inside the box before it is cemented (Fig. 10); BRING THE PIPE TO THE DRAIN OF THE SEWER LINE

2.3. Provide a FLEXIBLE PLASTIC SHEATH FOR THE PASSAGE OF THE HYDRAULIC PIPES, to OF 32 MM Ø AT LEAST

be inserted in the slot inside the box before it is cemented (Fig. 10); BRING THE PIPES UP TO THE «LIRA»

HYDRAULIC UNIT

2.4. Before cementing the foundation box, make sure that it is perfectly horizontal and perpendicular to the

axis of the gate, using a level (Fig. 11 - Fig. 12)

PVC WATER

DRAIN PIPE

International registered trademark n. 804888

ENGLISH

4.1. Insert the broached bush on the jack shaft.

4.2. Turn the jack shaft toward closing until it stops.

4.3. Move the leaf back about 5° and weld the bush to the with «U» shaped iron bar (not supplied), and

to the gate leaf (Fig. 15)

4.4. Caution! Do not place the leaf outside the axes (Fig. 17 and 18); make sure that the shaft coincides

with the rotation axis of the jack (Fig. 16)

3 - «JACK» INSTALLATION INSIDE THE NON-CARRYING BOX

3.1. Place the jack in the foundation box (Fig.13), positioning the axis of the output shaft aligned with the

axis of the gate hinge; weld the 4 corners to fix (Fig.14)

4 - LEAF INSTALLATION ON THE NON-CARRYING BOX

FOR OPERATORS WITH BRAKE: MAKE SURE THAT THE JACK HAS REACHED THE STOP AND NOT ONLY THE

SLOWDOWN BEGINNING POINT!

PIVOT

SHAFT

BUSH

«U»

SHAPED

BAR

LEAF

DO NOT PLACE THE LEAF OUTSIDE THE AXES (FIG. 17 - 18); MAKE THE SHAFT COINCIDE WITH THE ROTATION AXIS

OF THE LEAF HINGE; THE MINIMUM DISTANCE FROM THE COLUMN MUST BE 55 MM (FIG. 16)

55 mm

min.

Fig. 13

Fig. 14

Fig. 15

Fig. 17 Fig. 18

Fig. 16

International registered trademark n. 804888

ENGLISH

600 mm

450

215 mm

6 - ASSEMPBLY OF THE LEAF SUPPORTING RODS

6.1. Insert the sliding bushing into the box and secure it

with the appropriate screw (Fig. 23)«A»

6.2. Insert all assemblies as shown in Fig. 23 A

Fig. 19 Fig. 20

Fig. 21 Fig. 22

Fig. 23

5 - INSTALLATION OF THE CARRYING BOX (STAINLESS STEEL BOX)

To install the foundation CARRYING box:

5.1. Based on the measurements shown in Fig. 19, prepare an excavation inside which the foundation box

will be cemented

IT IS MANDATORY TO RESPECT THE MINIMUM DISTANCE OF THE ROTATION AXIS FROM THE PILLAR - 55 mm

5.2. Provide a PVC DRAIN PIPE FOR THE DRAINAGE OF RAINWATER, to be inserted in the OF 40 MM Ø AT LEAST

slot inside the box before it is cemented (Fig. 20); BRING THE PIPE TO THE DRAIN OF THE SEWER LINE

5.3. Provide a FLEXIBLE PLASTIC SHEATH FOR THE PASSAGE OF THE HYDRAULIC PIPES, to OF 32 MM Ø AT LEAST

be inserted in the slot inside the box before it is cemented (Fig. 20); BRING THE PIPES UP TO THE «LIRA»

HYDRAULIC UNIT

5.4. Before cementing the foundation box, make sure that it is perfectly horizontal and perpendicular to the

axis of the gate, using a level (Fig. 21 - Fig. 22)

SHEATH FOR

HYDRAULIC

PIPES

HYDRAULIC

UNIT

PVC WATER

DRAIN PIPE

WARNING! BEFORE ASSEMBLY, LUBRICATE ALL

COMPONENTS WITH THE SUPPLIED GREASE LEAF

SUPPORTING

ROD

SUPPORT

BOX

SHAFT

BUSH

International registered trademark n. 804888

ENGLISH

4.1. Place the gate leaf on the support rod, taking care to

make the rotation axis of the leaf hinge coincide with the

rotation axis of the support; be sure to respect the

perpendicularity with the rotation axis (Fig. 24 - Fig. 25)

4.2. Carefully weld the support rod to the leaf, making

fixing sections of about 3 or 4 cm along the contact

surface and avoiding welding near the threaded holes

(Fig. 26)

7 - LEAF INSTALLATION ON THE CARRYING BOX

BEFORE INSTALLING THE LEAF ON THE FOUNDATION BOX,

MAKE SURE THAT THE CONCRETE INSIDE THE EXCAVATION

IS PERFECTLY SOLIDIFIED

55 mm

min.

Fig. 24

Fig. 25

Fig. 26

Fig. 27 Fig. 28

Fig. 29 Fig. 30

HOLES

LEAF

SUPPORT

ROD

LEAF

ROTATION

AXIS

LEAF

DO NOT PLACE THE LEAF OUTSIDE THE AXES (FIG. 27 - 28); MAKE THE SHAFT COINCIDE WITH THE ROTATION AXIS

OF THE LEAF HINGE; THE MINIMUM DISTANCE FROM THE COLUMN MUST BE 55 MM (FIG. 29)

GREASE ALL PARTS BY THE USE OF THE SPECIAL GREASER (FIG.61), UNTIL THE GREASE COMES OUT FROM BOTH SIDES

International registered trademark n. 804888

ENGLISH

MAKE SURE TO MOUNT THE OPERATOR IN THE CORRECT POSITION;

REFER TO THE FOLLOWING DRAWINGS TO EXECUTE THE CORRECT OPERATOR POSITIONING SEQUENCE

8.1. Position the operator in correspondence with the carrying box and insert it vertically, making sure it is

positioned in the correct direction, as shown in Fig. 31

8.2. Once the operator has been placed into the box, move it forward (Fig. 32) until the splined shaft of the

operator is in correspondence with the hole of the box shaft

8.3. Lift the operator and insert its shaft inside the box shaft (Fig. 33)

8.4. Secure the operator by acting on the screws «1» and «2» as shown in Fig. 34

8.5. Make the connections of the hydraulic pipes to the unit and to the jack (Chap. 12 - Fig. from 50 to 53)

8 - «JACK» INSTALLATION INSIDE THE CARRYING BOX

Fig. 31 Fig. 32

Fig. 33 Fig. 34

IT IS ADVISABLE TO WELD THE ROD SUPPORT AND THE BOX SHAFT (FIG. 36) AFTER INSTALLING THE OPERATOR

INSIDE THE BOX, IN ORDER TO TAKE ADVANTAGE OF ALL THE AVAILABLE STROKE AND, FOR VERSIONS WITH

BEFORE WELDING THE TWO COMPONENTS, BE CAREFUL THAT ONE OF THE SHAFT PLANES COINCIDES WITH ONE OF

OF THE ROD SUPPORT SIDES (FIG. 35) TO ENSURE THE MAXIMUM ANGLE WHEN THE «MECHANICAL STOP KIT» IS

INSTALLED

HYDRAULIC SLOWDOWN, TO SIMPLIFY THE REACHING OF THE DESIRED SLOWDOWN STARTING POINT

International registered trademark n. 804888

ENGLISH

Fig. 36

Fig. 35

WELD ONLY AT THE TIME OF INSTALLATION (IN CASE THE OPERATOR IS INSTALLED LATER)

9 - ADJUSTABLE MECHANICAL STOP INSTALLATION

9.1. Insert the stop bracket into the box shaft, making sure it is oriented in the same direction of the leaf

support bracket, then lock it with the seeger (Fig. 37 and Fig. 38)

6.2. Fix the two stop supports «A» to the box using the provided screws «B» and their fixing bolts (Fig. 39)

6.3. Insert the two «stop screws» «C» into the special housings on the stop supports, using the bolts «D»

as shown in (Fig. 39)

SEEGER

105°

-15°

Fig. 37 Fig. 38 Fig. 39

Fig. 40 Fig. 41 Fig. 42

ROD

SUPPORT

TWO

COINCIDING

PLANES

BOX SHAFT

TWO

COINCIDING

PLANES

STOP

BRACKET

MAX. ANGLE

USING THE

MECHANICAL

STOP KIT

INSIDE

OUTSIDE

LEFT

OPERATOR

RIGHT

OPERATOR

International registered trademark n. 804888

ENGLISH

10 - RELEASE MOUNTING - BASIC RELEASE / PLUS RELEASE

TWO TYPES OF RELEASE ARE AVAILABLE FOR «JACK» OPERATORS WITH CARRYING BOX:

BASIC RELEASE (WITH CUSTOMIZED KEY) OR PLUS RELEASE (WITH DIN KEY)

10.1. BASIC RELEASE: grease the coupling pin «A» and mount the release system under the leaf support

rod using the 4 supplied screws (Fig. 43a)

10.2. PLUS RELEASE: grease the coupling pin «B» and mount the release system under the leaf support

rod using the 5 supplied screws (Fig. 44a)

FOR THE ELECTRICAL WIRINGS OF THE RELEASE, REFER TO THE ELECTRONIC CONTROL UNIT USER MANUAL

Fig. 43a

Fig. 44a

11 - RELEASE SYSTEM - BASIC RELEASE / PLUS RELEASE

11.1. BASIC RELEASE

TO UNLOCK

- insert the supplied Allen key in the slot «A» and turn

180° toward the center of the gate (Fig. 45)

- hold the key and move the leaf; once the desired leaf

position has been reached, turn the key to its original

position and remove it

TO LOCK

- move the leaf to its original position until the release

system is re-hooked.

11.2. PLUS RELEASE

TO UNLOCK

- insert the supplied key into the lock and turn it 90°

clockwise (Fig. 46)

- pull the key outwards up to its stop in order to extract the

handle of the release system (Fig. 47)

- move the leaf to the desired position, close the handle

of the release system and remove the key

TO LOCK

- move the leaf to its original position until the release

system is re-hooked.

180°

90°

Fig. 43 Fig. 44

Fig. 45

Fig. 46

Fig. 47

BASIC RELEASE PLUS RELEASE

HANDLE

STOP

RELEASE

HANDLE

BASIC

RELEASE

PLUS

RELEASE

ALL THE UNLOCKING AND LOCKING OPERATIONS MUST BE CARRIED OUT ONLY WHEN THE POWER

SUPPLY IS OFF!

PLUS

RELEASE

International registered trademark n. 804888

ENGLISH

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