SealMaster R-1 Manuale utente
S:\Engineering\13-Operator Manuals\Current\CHIPSPREADER_V2.0_APR2019.docx
S:\Engineering\13-Operator Manuals\Current\CHIPSPREADER_V2.0_APR2019.docx
R-1 AGGREGATE CHIP SPREADER
Owner’s Manual
Version 2.0
Issue Date: April 2019
Effective Date: April 2019
Version
Date
Changes
Approval
1.0
Original Issue
2.0
4/19
New Format and Updates
DS
Table of Contents
CORRESPONDENCE....................................................................................................................................... 2
SealMaster® LIMITED WARRANTY............................................................................................................... 3
SAFETY PRECAUTIONS AND CAUTIONS ....................................................................................................... 4
PRECAUTIONS ........................................................................................................................................... 4
CAUTIONS ................................................................................................................................................. 4
R-1 AGGREGATE CHIP SPREADER................................................................................................................. 5
MODEL R-1 ................................................................................................................................................ 5
SET UP ....................................................................................................................................................... 5
LUBRICATION ............................................................................................................................................ 7
TRANSMISSION DRIVE TRAIN: PICTURE 1 ............................................................................................. 8
SPIRAL ROLLER DRIVE: PICTURE 2......................................................................................................... 8
TRUCK HITCH: PICTURE 3 ...................................................................................................................... 8
OPERATION ............................................................................................................................................... 9
MAINTENANCE........................................................................................................................................ 10
TROUBLE SHOOTING GUIDE ...................................................................................................................11
STORAGE ................................................................................................................................................. 12
TRAILER ................................................................................................................................................... 12
IDLER AXLE & BALANCE ROLLERS...............................................................................................................13
PARTS LIST............................................................................................................................................... 13
DRIVE TRAIN ............................................................................................................................................... 14
PARTS LIST............................................................................................................................................... 16
DRIVE TRAIN AND SHIFTER ........................................................................................................................17
PARTS LIST............................................................................................................................................... 18
TRUCK HITCH .............................................................................................................................................. 19
PARTS LIST............................................................................................................................................... 21
AUGER......................................................................................................................................................... 22
PARTS LIST............................................................................................................................................... 24
TRAILER ASSEMBLY- OPTIONAL................................................................................................................. 25
PARTS LIST............................................................................................................................................... 26
OPERATOR’S PLATFORM............................................................................................................................27
PARTS LIST............................................................................................................................................... 27
2
ThorWorks Industries, Inc.
Purchased by __________________________ Model NO. _______________________
Company Name _______________________ Serial NO. _______________________
Address ________________________________ Acceptance Date ________________
City _____________ State______ Zip _______
CORRESPONDENCE
All Correspondence regarding this equipment, as well as general correspondence should be addressed to:
ThorWorks Industries, Inc.
PO Box 2277
Sandusky, OH 44870
In referring to the equipment, kindly state the Model Number, Serial Number and any part number involved
`
3
SealMaster® LIMITED WARRANTY
SealMaster warrants that its products are of quality material and workmanship. SealMaster
agrees to replace, within a period of one (1) year from date of delivery, or at its option, repair,
without charge, any part of their manufacture which proved defective. The repair or
replacement will be free of charge F.O.B. Sandusky, Ohio, proving the damaged part or parts
are returned, freight prepaid, to SealMaster and investigation show such repair or replacement
is made necessary by an inherent defect of material or workmanship.
It is hereby understood that engines, motors, pumps, or other components purchased by
SealMaster for use on its equipment are not warranted by SealMaster and are sold only with
the standard warranty of the manufacturer of that component.
SealMaster will make no allowances for repairs or alterations completed by outside sources
unless authorization is in writing and approved by an authorized SealMaster representative.
Any claims for defective material or workmanship must be made prior to the expiration of thirty
(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty
period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to
the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the
defective part or parts. No allowances for damages, lost time, or any other claim will be
recognized.
This warranty is null and void if other than genuine SealMaster parts are used.
SealMaster is constantly striving to improve their products. Changes in design and
improvement will be made whenever the manufacturer believes the efficiency of the product
will be improved, without incurring any obligation to incorporate such improvements in any
machines which have been shipped or are in service.
In an effort to continue to improve product quality, SealMaster reserves the right to change
specifications without notice.
Any modification or alteration of this machine without prior approval of the manufacturer may
void this warranty.
4
SAFETY PRECAUTIONS AND CAUTIONS
PRECAUTIONS
•Always wear eye and ear protection, and gloves.
•Be aware of all CAUTION, WARNING, DANGER signs on the unit.
•Read all Owners Manuals that come with this unit.
•Make sure the operator is familiar with units’ operation.
CAUTIONS
•Keep hands, feet, and clothing away from moving parts.
•Do not operate the machine without all guards in place.
WARNING!
When backing the truck up to the spreader, and hitching the spreader,
stand at the end of the spreader hopper to avoid being crushed
between the truck and the spreader.
5
R-1 AGGREGATE CHIP SPREADER
MODEL R-1
When you receive your MODEL R-1 from the factory, it may be packed in many
different ways. This is due to the rules of different Common Carriers. In general,
this manual will try to explain how to set up your machine, from the shipping skid,
lubricate, operate, maintain, and store it.
SET UP
Remove the spreader from the shipping skid, after inspecting it for any bent,
damaged, or broken parts. Should there be any damage in shipping, consult the
carrier who delivered the machine. Unpack all unattached parts. These parts may
be attached to the inside of the hopper, to the skid, in the built-in tool box.
Lay out all parts and check the parts section of this manual for identification.
Check the operation of the shift lever. The spreader may have to be moved
slightly to obtain full throw on the shifting lever. Check the feed gate operation.
Check the operation of the agitator clutch if spreader is so equipped.
6
R-1 AGGREGATE CHIP SPREADER
The truck hitch should now be mounted to the rear cross member of the truck
frame. A diagonal brace is recommended with this type of hitch but is not
furnished due to the wide variance in truck frames (see illustration). Clamp the
truck hitch to the rear cross member, drill the mounting holes, and bolt it in place.
Make a pair of braces to fit your truck.
LUBRICATION
Every 50 operating hours lubricate the following:
•Page 15 Drive axle bearings ---------- item 6
•Page 13 Idler axle bearings ----------- item 1
•Page 14 Transmission bearings ------ item 9 and 10
•Page 17 Feed Roller bearings -------- item 13
•Page 23 Agitator bearings ------------ item 5
•Page 19 Truck Hitch -------------------- item 18
BRACE
TRUCK HITCH IS STRONGER
THAN ANY CROSSMEMBER
7
R-1 AGGREGATE CHIP SPREADER
LUBRICATION
On this type of bearing assembly use a low pressure grease gun. Add grease until
a fine bead of grease appears around the seal on the front of the bearing. Too
much grease or too much pressure of the grease could damage this seal.
NOTE: DO NOT OVER GREASE OR USE A HIGHPRESSURE GREASE GUN.
Typical damage to this seal from high pressure grease gun is blowing the seal
completely out of the bearing assembly.
TRANSMISSION DRIVE TRAIN: PICTURE 1
•Remove the transmission cover and lubricate the following:
•Reverse sprocket
•Shifter yoke-coat generously
•Jaw clutch-coat shaft and key generously
•Forward gear
•Gear teeth-coat generously
•Drive chain-clean in clean solvent, dry thoroughly and re-lubricate
Replace transmission cover and shift linkage after inspecting for any worn or
damaged parts. Replace damaged parts immediately.
SPIRAL ROLLER DRIVE: PICTURE 2
Remove chain guard from feed roller drive chain. Clean chain in good clean
solvent, dry thoroughly and re-lubricate. Replace drive chains, adjust chain
tightness and inspect all moving parts at this time. Replace any worn or damaged
parts at this time. Replace chain shields.
TRUCK HITCH: PICTURE 3
Lubricate hitch guide angles by coating them generously with chassis grease.
In general, linkages on this unit do not need lubricant. However, should any
linkage begin to rust up or seize, a small amount of oil will free it up again. Check
with your local bulk plant or lubricant merchant or appropriate merchant for
appropriate lubricants.
8
R-1 AGGREGATE CHIP SPREADER
TRANSMISSION DRIVE TRAIN: PICTURE 1
SPIRAL ROLLER DRIVE: PICTURE 2
TRUCK HITCH: PICTURE 3
12 CLUTCH
GEAR
13 CLUTCH
SLIDING
14 GEAR
DRIVE
15 SPROCKET
DRIVE
16 CHAIN
ROLLER
17 SHIFTER
SHAFT
18 SHIFT YOKE
22 CLUTCH
SHAFT
23 CLUTCH
SPROCKET
26 SHAFT
DRIVE
11 CHAIN
ROLLER #80
14 HITCH WELD
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