SealMaster R-1 Manuale utente

S:\Engineering\13-Operator Manuals\Current\CHIPSPREADER_V2.0_APR2019.docx

R-1 AGGREGATE CHIP SPREADER

Owner’s Manual

Version 2.0

Issue Date: April 2019

Effective Date: April 2019

Version

Date

Changes

Approval

1.0

Original Issue

2.0

4/19

New Format and Updates

 
 
Table of Contents 
CORRESPONDENCE....................................................................................................................................... 2 
SealMaster® LIMITED WARRANTY............................................................................................................... 3 
SAFETY PRECAUTIONS AND CAUTIONS ....................................................................................................... 4 
PRECAUTIONS ........................................................................................................................................... 4 
CAUTIONS ................................................................................................................................................. 4 
R-1 AGGREGATE CHIP SPREADER................................................................................................................. 5 
MODEL R-1 ................................................................................................................................................ 5 
SET UP ....................................................................................................................................................... 5 
LUBRICATION ............................................................................................................................................ 7 
TRANSMISSION DRIVE TRAIN: PICTURE 1 ............................................................................................. 8 
SPIRAL ROLLER DRIVE: PICTURE 2......................................................................................................... 8 
TRUCK HITCH: PICTURE 3 ...................................................................................................................... 8 
OPERATION ............................................................................................................................................... 9 
MAINTENANCE........................................................................................................................................ 10 
TROUBLE SHOOTING GUIDE ...................................................................................................................11 
STORAGE ................................................................................................................................................. 12 
TRAILER ................................................................................................................................................... 12 
IDLER AXLE & BALANCE ROLLERS...............................................................................................................13 
PARTS LIST............................................................................................................................................... 13 
DRIVE TRAIN ............................................................................................................................................... 14 
PARTS LIST............................................................................................................................................... 16 
DRIVE TRAIN AND SHIFTER ........................................................................................................................17 
PARTS LIST............................................................................................................................................... 18 
TRUCK HITCH .............................................................................................................................................. 19 
PARTS LIST............................................................................................................................................... 21 
AUGER......................................................................................................................................................... 22 
PARTS LIST............................................................................................................................................... 24 
TRAILER ASSEMBLY- OPTIONAL................................................................................................................. 25 
PARTS LIST............................................................................................................................................... 26 
OPERATOR’S PLATFORM............................................................................................................................27 
PARTS LIST............................................................................................................................................... 27 
 

ThorWorks Industries, Inc.

Purchased by __________________________ Model NO. _______________________

Company Name _______________________ Serial NO. _______________________

Address ________________________________ Acceptance Date ________________

City _____________ State______ Zip _______

CORRESPONDENCE

All Correspondence regarding this equipment, as well as general correspondence should be addressed to:

ThorWorks Industries, Inc.

PO Box 2277

Sandusky, OH 44870

In referring to the equipment, kindly state the Model Number, Serial Number and any part number involved

SealMaster® LIMITED WARRANTY

SealMaster warrants that its products are of quality material and workmanship. SealMaster

agrees to replace, within a period of one (1) year from date of delivery, or at its option, repair,

without charge, any part of their manufacture which proved defective. The repair or

replacement will be free of charge F.O.B. Sandusky, Ohio, proving the damaged part or parts

are returned, freight prepaid, to SealMaster and investigation show such repair or replacement

is made necessary by an inherent defect of material or workmanship.

It is hereby understood that engines, motors, pumps, or other components purchased by

SealMaster for use on its equipment are not warranted by SealMaster and are sold only with

the standard warranty of the manufacturer of that component.

SealMaster will make no allowances for repairs or alterations completed by outside sources

unless authorization is in writing and approved by an authorized SealMaster representative.

Any claims for defective material or workmanship must be made prior to the expiration of thirty

(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty

period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to

the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the

defective part or parts. No allowances for damages, lost time, or any other claim will be

recognized.

This warranty is null and void if other than genuine SealMaster parts are used.

SealMaster is constantly striving to improve their products. Changes in design and

improvement will be made whenever the manufacturer believes the efficiency of the product

will be improved, without incurring any obligation to incorporate such improvements in any

machines which have been shipped or are in service.

In an effort to continue to improve product quality, SealMaster reserves the right to change

specifications without notice.

Any modification or alteration of this machine without prior approval of the manufacturer may

void this warranty.

SAFETY PRECAUTIONS AND CAUTIONS

PRECAUTIONS

•Always wear eye and ear protection, and gloves.

•Be aware of all CAUTION, WARNING, DANGER signs on the unit.

•Read all Owners Manuals that come with this unit.

•Make sure the operator is familiar with units’ operation.

CAUTIONS

•Keep hands, feet, and clothing away from moving parts.

•Do not operate the machine without all guards in place.

WARNING!

When backing the truck up to the spreader, and hitching the spreader,

stand at the end of the spreader hopper to avoid being crushed

between the truck and the spreader.

R-1 AGGREGATE CHIP SPREADER

MODEL R-1

When you receive your MODEL R-1 from the factory, it may be packed in many

different ways. This is due to the rules of different Common Carriers. In general,

this manual will try to explain how to set up your machine, from the shipping skid,

lubricate, operate, maintain, and store it.

SET UP

Remove the spreader from the shipping skid, after inspecting it for any bent,

damaged, or broken parts. Should there be any damage in shipping, consult the

carrier who delivered the machine. Unpack all unattached parts. These parts may

be attached to the inside of the hopper, to the skid, in the built-in tool box.

Lay out all parts and check the parts section of this manual for identification.

Check the operation of the shift lever. The spreader may have to be moved

slightly to obtain full throw on the shifting lever. Check the feed gate operation.

Check the operation of the agitator clutch if spreader is so equipped.

R-1 AGGREGATE CHIP SPREADER

The truck hitch should now be mounted to the rear cross member of the truck

frame. A diagonal brace is recommended with this type of hitch but is not

furnished due to the wide variance in truck frames (see illustration). Clamp the

truck hitch to the rear cross member, drill the mounting holes, and bolt it in place.

Make a pair of braces to fit your truck.

LUBRICATION

Every 50 operating hours lubricate the following:

•Page 15 Drive axle bearings ---------- item 6

•Page 13 Idler axle bearings ----------- item 1

•Page 14 Transmission bearings ------ item 9 and 10

•Page 17 Feed Roller bearings -------- item 13

•Page 23 Agitator bearings ------------ item 5

•Page 19 Truck Hitch -------------------- item 18

BRACE

TRUCK HITCH IS STRONGER

THAN ANY CROSSMEMBER

R-1 AGGREGATE CHIP SPREADER

LUBRICATION

On this type of bearing assembly use a low pressure grease gun. Add grease until

a fine bead of grease appears around the seal on the front of the bearing. Too

much grease or too much pressure of the grease could damage this seal.

NOTE: DO NOT OVER GREASE OR USE A HIGHPRESSURE GREASE GUN.

Typical damage to this seal from high pressure grease gun is blowing the seal

completely out of the bearing assembly.

TRANSMISSION DRIVE TRAIN: PICTURE 1

•Remove the transmission cover and lubricate the following:

•Reverse sprocket

•Shifter yoke-coat generously

•Jaw clutch-coat shaft and key generously

•Forward gear

•Gear teeth-coat generously

•Drive chain-clean in clean solvent, dry thoroughly and re-lubricate

Replace transmission cover and shift linkage after inspecting for any worn or

damaged parts. Replace damaged parts immediately.

SPIRAL ROLLER DRIVE: PICTURE 2

Remove chain guard from feed roller drive chain. Clean chain in good clean

solvent, dry thoroughly and re-lubricate. Replace drive chains, adjust chain

tightness and inspect all moving parts at this time. Replace any worn or damaged

parts at this time. Replace chain shields.

TRUCK HITCH: PICTURE 3

Lubricate hitch guide angles by coating them generously with chassis grease.

In general, linkages on this unit do not need lubricant. However, should any

linkage begin to rust up or seize, a small amount of oil will free it up again. Check

with your local bulk plant or lubricant merchant or appropriate merchant for

appropriate lubricants.

R-1 AGGREGATE CHIP SPREADER

TRANSMISSION DRIVE TRAIN: PICTURE 1

SPIRAL ROLLER DRIVE: PICTURE 2

TRUCK HITCH: PICTURE 3

12 CLUTCH

GEAR

13 CLUTCH

SLIDING

14 GEAR

DRIVE

15 SPROCKET

DRIVE

16 CHAIN

ROLLER

17 SHIFTER

SHAFT

18 SHIFT YOKE

22 CLUTCH

SHAFT

23 CLUTCH

SPROCKET

26 SHAFT

DRIVE

11 CHAIN

ROLLER #80

14 HITCH WELD

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