Sears 580.32601 Manuale utente

Sears

owners

manual

MODEL NO.

580.326010

CAUTION: READ

INSTRUCTIONS AND

RULES FOR SAFE

OPERATIONS CAR EFULLY

TO PREVENT ACCIDENTS,

GENERAL INFORMATION

INSTALLATION

OPERATING INSTRUCTIONS

MAINTENANCE

REPAIR PARTS

4500 WATT

HEAVY DUTY

PORTABLE ALTERNATOR

ALTERNATOR

Record in space provided below the Model No. and Serial No.

of the alternator, Model No, and Serial No. are both located

on the Nameplate, just below Alternator Control Panel.

Model Noo Serial No,

Retain these numbers for future reference,,

Sears, Roebuck and Co., Ct-deago, 1]1.60684 U.S.A.

FULL ONE YEAR WARRANTY

For one year from the date of purchase, Sears will repair any defect in

material or workmanship in this alternator at no charge°

If the alternator is used for commercial or rental purposes, this warranty

applies for only thirty days from the date of purchase.

Warranty service is available by contacting the nearest Sears Store or Service

Center throughout the United States.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state. Sears, Roebuck and Co.

Sears Tower

BSC 41-3

Chicago, I L 60684

INTRODUCTION

Your Owner's Manual is meant to provide you with instructions for safe and proper operation of

the 4500 watt portable alternator, Read its contents carefully and comply with all instructions

and rules for' safe operation. With proper care, your alternator will give years of dependable elec-

tric power.

_IL CAUTION

Engines are shipped without oil. Any attempt to start your alternator before the recom =

mended oil has been properly added will result in an engine failure.

RULES FOR SAFE OPERATION

_ Your portable alternator' produces

dangerously high voltages,, Never permit un-

qualified people especially children to

operate the unit.

_Never handle electrical equipment

while standing in water, while barefoot, or

while hands are wet, This carl result in

dangerous electrical shock_

Maintain electrical power' cords in

good condition. Worn, bare or frayed elec-

trical cords are dangerous.

Make sure the wire gauge sizes of

electrical power cords are large enough to

handle the largest anticipated amperage of

electrical equipment. Using wires that are too

small to handle the amperage load is

dangerous.

Never install the alternator in any

enclosure or compartment that might

obstruct the free flow of cooling air. Severe

heat damage to the unit will occur.

_ Gasoline is highly flammable and ex-

plosive. Comply with local laws governing the

storage and handling of gasoline,

_1_ Use care when using your' alternator.

Keep clear of moving parts. Never work on the

unit while it is running. Keep equipment clean

and check frequently for loose, missing,

rusted or damaged nuts, bolts, and other

fasteners,.

_ Never try to adjust governed eng]ne

speed. High engine speed is dangerous, The

alternator will produce the required voltage

and frequency only at 3600 rpm.

Never run the alternator in any enclos-

ed area. Gasoline engines consume oxygen

and give off DEADLY carbon monoxide gas.

TABI.E OF CONTENTS

WARRANTY ....................... inside Front Cover

RULES FOR SAFE OPERATION inside Front Cover

SPECIFICATIONS ............................... 1

NOMENCLATURE ........................................... 2

WIRING DIAGRAM ............................................... 3

INSTALLATION OF STAND-BY

POWER SYSTEMS ............................... 4

REPAIR PARTS ........................................ 25-28

Section 1 -- Preparation For Use

Alternator Unpacking and Removal

From Shipping Skid .............................. 5

Parts Shipped With Alternator ......................... 5

Wheel Kit Installation ..................................... 7

Lubrication ........................................... 8

Battery Installation ................................ 9

Battery Connections .................................. 9

Fill Fuel Tank ..................................... 10

Install Fuel Tank ................................ 10

Cord Sets for 120 Volt, 15 Amp Outlets ......... 10

Optional Wiring Connections - 240 Volt

Connector Plug .......................... 11

Optional Wiring Connections - 120 Volt,

30 Amp Connector Plug ....................... 11

Grounding The Alternator .......................... 12

Section 2 -- Operating Instructions

Do and Don't Chart ...................................... 13

Before Starting the Engine ................................ 14

Starting the Engine .................................. 15

Stopping the Engine ................................ 16

Wattage and Power .................................... 16

Using the 120 Volt, 15 Amp Outlets ................. 16

Using the 120 Volt, 30 Amp Outlet ............... 16

Using the 240 Volt, 20 Amp Outlet ................. 17

Don't Overload the Alternator ....................... 17

Motor Starting Requirements ........................ 17

Charging a Battery ......................................... 18

Section 3 -- Preventive Maintenance

Maintenance Chart ....................................... 19

General Inspection ................................... 19

Change Oil ............................................. 20

Service Air Cleaner ............................... 21

Inspect 30 Amp Fuse ............................... 21

Spark Plugs ......................................... 22

Clean Fuel Tank ....................................... 22

Inspect Cooling Fins ........................... 22

De-Carbonize Muffler .................................. 23

Replace Fuel Filter .................................. 23

De-Carbonize Engine Cylinder Heads ............ 23

Storage ............................................... 23

SPECIFICATIONS

Model Noo 58&326010

IWattage Capacity 4500 Watts Continuous (5600 watts m'omentary surgei .............

Voltage Output 120f240 Volts

Amperes (Maximum) ....................................37.,5 at 120 Voi"ts _18175at 240"Volts .......

Frequency ...... i ......................60 Hertz a{ 1800 rpm ...................

.....Phase(s) Single Phase

Driven Speed

Voltage Regulation

Electrical Outlets

Make and Model

Horsepower

No. of Cylinders

....Displacemen{ ........

Governed Speed

Fuel Tank Capacity

1800 rpm

Solid state "Voltage over Frequency" regulator maintains

2120 volts (_+ 2%) at 60 Hz.

...................... (2io' 120 Volt, 15 Amp

(1) - 120 Volt, 30 Amp

(1) - 240 Volt, 20 Amp

..... ,,, "",::',','L,,,, ......... ,,,

Briggs & Stratton Model No. 401415

Approximatei'y iO HIP. at 1800 rpm

Recommended Fuel

Crankcase Oil

Capacity

Spark Plug use' Champion J-8, Auto-Lite A-71i"or AC G046 ......

Set gap to .030 inch

Starting Electric Ring Gear

Cooling System .................... Forced airiCentrifugal' Blower Type) ............................

...... Air Cleaner ......................... ...............Dry paper cartridge w"it'lqoil f0ampre-cieaner '

40 Cubic Inches (656 cc's)

1800 rpm

5 Gallons (1&925 Liters)

........Use clean, fresh NON:LEADED gasot'ine (Leaded, REGULAR grade

gasoline is an acceptable substitute)

31/2 Pints (I.65 Liters)

NOMENCLATURE

CENTRIFUGAL

BLOWER SHROUD

CRADLE

WHEELS

(SHIPPED WITH

WHEEL KIT)

MUFFLER

ENGINE AIR

CLEANER OIL FILLER & DIPSTICK

120 VOLT, 15 AMP OUTLETS

HANDLES

(SHIPPED WITH

WHEEL KIT)

STARTER MOTOR

STARTER SOLENOID

INDICATOR

LIGHT

FUSE - 15 AMP

5 GALLON

FUEL TANK

NAMEPLATE

12 VOLT BATTERY

_IIUSTOME R SUPPLI ED

RESTING SUPPORT

(SHIPPED WITH WHEEL KIT)

WIRING DIAGRAM Model No. 580.326010

o !ci

_ oooooo

0 0

INSTALLATION OF STAND-BY POWER SYSTEMS

_I_DANGER

installation of Stand-By Electrical Power Systems should be done by a QUALIFIED electrtctam ALL APPLICABLE ELEC-

TRICAL AND BUILDING CODES MUST BE COMPLIED WITH. improper installation methods or procedures are EX-

TREMELY DANGEROUS add may damage equipment and personal property°

Alternator

F! om

Utility

Line

Meter _

Box _

To Building

Circuits To.Bulid ing

Auxiliary Dist Circuits Powered

enter Circuits By Alternator

Building

Distribution I AuxiliaryBuilding

Panel _ DistributionCenter

(For-Alternator Powered

.... Circuit)

Cord Set

TYPICAL INSTALLATION

Atypical Stand-By Power System is shown above° This System uses a (1) Connection Box and

Cord Set, (2) a Transfer Switch, (3) two Building Distribution Centers, and (4) interconnecting wir-

ing.

The CONNECTION BOX and CORD SET is used with the 120/240 volt, 4-prong, 20 amp outlet. The

following Stand-By Kits are available:

Model No. Connection Box and Cord Set Transfer Switch

580.322280 120/240 Volt, 4-wire cord set 100 Amp Manual

580.322290 !201240 Volt, 4-wire cord set 200 Amp Manual

A TRANSFER SWITCH is required, to prevent electrical "feedback" between utility company

power lines and the alternator. Be sure to install the correct Transfer Switch, based on the

following:

1. if utility company input to the building is rated at LESS THAN 100 Amps, install a Switch hav-

ing a utility line connection rated at 100 Amps.

2. If utility company input to the building is rated at MORE THAN 100 Amps but LESS THAN 200

Amps, install a Switch having a utility line connection rated at 200 Amps.

3. Make sure the Transfer Switch alternator connection is rated at a higher amperage than the

alternator to be used.

SECTION 1

PREPARATION FOR USE

Alternator Unpacking and Removal from Shipping Skid

1 Cut Straps

2. Lift Cardboard Shtpplng

Carton Straight Up and

Off Shipping Pallet

Cardboard Insert

Alternator Localed Here

Kit Located Here

Shipping Pallet

¢"4

|Alternator Cradle

Wood Sh,pping PatIet " !.j ]

Washer

_b Bolt

1oThe alternator is bolted to a wood shipping

pallet, The cardboard is then set into position

and retained with straps., Location of alter-

nator and wheel kit in shipping carton is

shown above. To remove carton, cut the

straps and lift cardboard carton straight up

and off pallet°

PARTS SHIPPED WITH ALTERNATOR

2. Two 1/4 inch bolts and hex nuts retain the

alternator cradle to the wood shipping palleL

Use two 7/16 inch wrenches to remove bolts

and hex nuts° Alternator can then be removed

from wood pallet°

The following items are shipped with the alternator and must be installed or assembled. To order

additional items listed below, refer to REPAIR PARTS section of this manual.

1_ Battery Hold-Down Bracket with retaining hardware

2. Wheel Kit

3. One 5 gallon Fuel Tank with retaining strap

4o One 120 Volt, 3-Prong, 30 Amp Connector Plug

5. One 240 Volt, 20 Amp, 4-Prong Connector Plug

The battery retaining bracket and hardware

are shown at right° The 12 volt battery is to be

supplied by the customer° Make sure all of

the following have been received:

[_ Item

E34

Description

Bracket (1 Req'd)

Bolt -V4-20 x 7" long (2 Req'd)

Flatwasher- %" (2 Req'd)

Lockwasher - 1/4" (2 Req'd)

Wing Nut - _/4-20 (2 Req'd)

Battery Locating Bracket ITEM 5

__ ITEM 4

@_.--.f

ITEM 3

_ ITEM I

t2 Volt Battery ITEM 2

(Customer Supplied )

Wheel Kit parts areshownbelow,SeeWHEELKITINSTALLATIONin this section for installation

instructions. Make sure the Kit hasthe following parts:

_" Item

[] 1

[] 2

[] 3

[] 4

[] 5

[] 6

[] 7

[] 8

[] 9

[]10

Description [_ltem

Axle Shaft (1 Req'd) [] 11

U-Bolt (2Req'd) [] 12

Lock Nut - 5/16-18(4Req'd) [] 13

Axle Spacer (2Req'd) [] 14

Wheel (2 Req'd) C] 15

Flat Washer- a/4"(2 Req'd) [] 16

Cotter Pin -3/32" (2 Req'd) [] 17

Support Leg Cushion (1 Req'd)" [] 18

Flat Washer'- 7116" (1 Req'd) [] 19

Bolt - 5/16-18 x 11/4" long (1 Req'd)

Description

Nut - 5/16-18 (1 Req'd)

Support Leg (1 Req'd)

Bolt -5/16-18 x 3/4" tong (2 Req'd)

Washer, Flat - 5/16" (2 Req'd)

Nut - 5116-t8 (2 Req'd)

Handle (2 Req'd)

Bolt - 318-16 x 2s,4" long (4 Req'd)

Locknut -3/8-16 (4 Req'd)

Plastic Cap (2 Req'd)

ITEM 17

ITEM 16

ITEM 11

ITEM 13

ITEM 18

ITEM 12

ITEM 14

" ITEM 15

ITEM 8 __._!

T-

ITEM 4

ITEM 5

ITEM 3

ITEM 2

ALTERNATOR CRADLE

(VIEWED FROM BOTTOM)

ITEM t

Strap Bracket Fuel Tanl<

,i, Rubber Strap

Check that both the 5 gallon fuel tank and its

rubber strap have been received. The rubber

strap has an "S" -Hook at each end that in-

serts into strap brackets on the alternator

cradle°

120 Volt, 30 Amp,

4-Prong Connector Plug

240 Volt, 20 Amp, 4-Prong

Connector Plug

Check that both the 120 Volt, 3-prong, 30 amp

and the 240 Volt, 4-prong, 20 amp connector

plug have been received. See OPTIONAL

CONNECTOR PLUGS in this section for more

information on these plugs.

WHEEL KIT INSTALLATION

1. Set Axle Shaft (Item 1) into place and retain

loosely with two U-bolts (Item 2) and 5/16-18

Lock Nuts (item 3). DO NOT TIGHTEN Lock

Nuts.

2. Slide Axle Spacer (Item 4) over end of Axle

Shaft, followed by Wheel (item 5) and 3/4" Fiat

Washer (Item 6).

3_ Retain Flat Washer, Wheel and Axle Spacer

with 3/32" Cotter Pin (Item 7).

4. Repeat Steps (2) and (3) above for other side

of Axle Shaft.

5. Center Axle Shaft so that no binding is evi-

dent and both wheels turn freely. Then

tighten U-bolt Lock Nuts (Item 3) at both ends

of Axle Shaft.

6o Slide 7116" Fiat Washer (Item 9) over 5116-18

x ! 1/4" bolt (Item t0)o

7_ Insert bolt (Item 10) through Support Leg

Cushion (Item 8) and through hole in Support

Leg (Item 12) and retain securely with 5116-i8

Lock Nut (Item 11).

Alternator Cradle

(Viewed From Bottom)

._Item 19 /

_'-_em 16

"_'3 f Item t 3

te 11 __ Item3

Item 12 ._j_ it_--em__

Item 10 'I" ( !t _Xitem 4 [,.1" item 2

Item 7 _m_j item 5

8o Install Support Leg (Item 12), withCushion (Item 8) installed, onto Alternator Cradle using two

5/16-18 x 3/4" long Bolts (Item 13), Flat Washers (Item 14), and Lock Nuts (Item 15). Tighten

securely.

9. install both Handles (Item 16)o Retain with four 3/8-16 x 23/4'' long Bolts (Item 17) and Lock Nuts

(Item 18). Tighten all four bolts.

10. Install plastic Caps (Item 19) onto end of both Handles.

LUBRICATION

CAUTION

Engines are shipped without oil. Any attempt to start the engine before the recommended

oil has been properly added may result in an engine failure.

Service the engine crankcase with a high quality detergent oil having a classification which in-

cludes"For Service MS, SC, SD or SE", and as recommended in the following CHART. Oil recom-

mendations are the result of extensive testing° use no special additives with the recommended

oilo Recommended Oil

l t !,

oFT20 o 29 49 _ ................8o mo

°C- 30 -20..............!0 ........... 010 20 30 40

"TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

*if not available, a synthetic oil may be used having- 5W-30 or 5W-40 viscosity.

Fill engine crankcase with oil as follows:

1. Remove Oil Dipstick from Oil Filler neck.

2. Make sure unit is LEVEL.

3. Pour a measured 31/2 pints (56 ounces or'

1o65 Liters) of the recommended oil into Filler'

Neck_ DO NOT OVERFILL.

CAUTION

If engine crankcase is overfilled, a smoking

condition will result as the engine tries to

discharge the surplus oil.

4. Reinstall Oil Dipstick ALL THE WAY into

Oil Filler Neck, then remove° Oil should be at

Dipstick FULL mark° if oil level is BELOW

Dipstick FULL mark, add oil as required to

bring level to FULL mark°

CAUTION

Do not operate engine

with oll level below

"add 1 pint" mark.

Oft Dipstick

Oii FIHer Neck

FULL

ADD 1 PINTt_

5o if oil level is ABOVE the Dipstick FULL

mark, remove Oil Drain Plug at base of engine

and drain excess oil into asuitable continer_

Then reinstall drain plug.

6. When oil level is at Dipstick FULL mark,

reinstall Dipstick into Filler Neck° MAKE

SURE DIPSTICK IS TIGHT.

OIL _'

DRAIN

PLUG

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