Selec PID500 Manuale utente

PID500 / 110 / 330

OPERATING INSTRUCTIONS

PID Temperature Controller

Doc. name: OP INST PID500-110-330 OP159-V05/d.

Selec Controls Pvt. Ltd., India

Tel:91-22-28476443, Fax:91-22-28471733,

Website: www.selec.com

E- mail: [email protected].

1. Safety Information................................................ 7

4. Control output wiring............................................ 10

1. Features............................................................... 1

B) SPECIFICATIONS....................................................... 3

9. Level 6-Lockout module....................................... 29

E) USER GUIDE............................................................... 33

F) CONFIGURATION RECORD SHEET.......................... 38

G) CALIBRATION CERTIFICATE ................................... 42

CONTENTS

2. Keys' description.................................................. 15

2. Ordering information............................................ 2

3. Sensor input wiring.............................................. 10

C) INSTALLATION.

1. Function menu..................................................... 13

Page no.

A) OVERVIEW.

2. Terminal connections........................................... 9

D) PROGRAMMING.

4. Level 1-Output parameters.................................. 18

5. Level 2-Auxiliary output modes............................ 21

6. Level 3-Alarm 2 module....................................... 24

7. Level 4-Special functions..................................... 25

8. Level 5-Communication parameters.................... 28

3. Level 0-Input parameters..................................... 16

SALIENT FEATURES

? Universal Input

17 user selectable types including signal inputs.

?Selectable lower display

User selectable lower display options enable quick setting of different

parameters such as Set points, Alarms, PID values, Tuning etc.

? Zone PID

4 programmable control zones.

?Outputs

In signal output models output is selectable as control output or

retransmission output.

?Special Modes

User selectable special modes

- Heat-Cool PID

- Auto/Manual

- Single point ramp/soak.

- Soft start.

4 Sensor break indication

4 Sensor error compensation

4 Programmable parameter lockouts

4 90 to 270 VAC/DC supply

4 Compliance-

4 IP66 front panel protection

Overview

Optional Features

4 Extra Alarm output

(0 to 10V, 0 to 5V, 0/4 to 20mA)

4 24 VAC/DC supply voltage models

4 Heater current monitoring

4 Motorised input

4 12 VDC output to drive SSR.

4 Linear DC outputs (Factory set)

4 RS-485 MODBUS communication

4 Remote set-point input

48 x 48 96 x 48 96 x 96

2. ORDERING CODE -

PID 110

PID 330

PID 500

A B

A : Output 1

0 - 10V

(Voltage)

Relay

12VDC

SSR drive

4 - 20mA

(Current)

Output 3 ( Relay )

Only Output 1 & Output 2

Output 3 (12 VDC SSR drive )

Communication RS485

Output 3 ( Relay ) +

Communication RS485

Output 3 (12 VDC SSR drive ) +

Communication RS485

CT Input

Output 3 ( Relay ) + CT Input

Output 3 (12 VDC SSR drive ) +

CT Input

CT Input + Communication RS485

* Second Analog Input ( valve positioner

type )

* Second Analog Input ( valve positioner

type ) + Communication Rs485

* Second Analog Input ( Remote set

point type )

* Second Analog Input ( Remote set

point type ) + Communication RS485

ORDERING EXAMPLE

Note: Input is user selectable.

Only Model name & output needs to be specified in the ordering code.

1. PID500 3 0 01

Output 3 ( Relay )

Output 2 ( Relay )

Output 1 ( Voltage ) 2

0 - 5V

(Voltage)

0 - 20mA

(Current)

-V 0-10V f/b input

* Second Analog input

Valve positioner type Remote Set point type

-P Potentiometric f/b input -C 4-20mA input

-C 4-20mA f/b input -V 0-10V input

B : Output 2

Relay

** 12VDC

SSR drive

** For PID110/PID330

18V DC SSR drive

Overview

2. INPUT

Thermocouple: J,K,T,R,S,C,E,B,N,L,U,W,Platinel II.

RTD: PT100.

Signal inputs: -5 to 56 mV, 0 to 10 VDC, 0 to 20 mA DC

(Programmable scale type)

200 ms.

1/0.1 for TC/RTD.

1/0.1/0.01/0.001 for Analog input.

(Decimal point position)

+0.25% of span or 1 whichever is greater.

(20min of warmup time). Cold junction calibration

accuracy in TC mode + 5 C.

OFF, 1 to 99 sec.

Led Status

Annunciators

Input

Sampling time

Resolution

Indication accuracy

Digital filtering

1. TECHNICAL SPECIFICATIONS

1. DISPLAY

Display

Main output (1)

Alarm output ( 2, 3)

Manual output (M)

Tune (T)

Specifications

3. OUTPUT

3.1. Control Output

Rating: 5A @250 VAC or 30 VDC.

Life expectancy: 100000 cycles at maximum load rating.

12 VDC.

Range: 0 -20 mA DC, 4-20 mA DC (Factory set)

Action: Control.

Update rate: PID Update - Every Cycle time.

Analog Output - 100 msec.

Maximum output load resistance: 500E.

Range: 0-5 VDC, 0-10 VDC.(Factory set)

Action: Control.

Update rate: PID Update - Every Cycle time.

Analog Output - 100 ms.

Minimum output load resistance: 10K.

Relay contact output

SSR drive voltage output

(optional)

Current output (Optional)

Voltage output (Optional)

PID500 - 48 X 48 - Dual 4 digit 7- segment LED.

Upper display : 10mm high Red (process value).

Lower display : 7mm high Green (selectable).

PID110 - 48x96 - Dual 4 digit 7- segment LED.

Upper display : 10mm high Red (process value).

Lower display : 7mm high Green (selectable).

PID330 - 96x96 - Dual 4 digit 7- segment LED.

Upper display : 14mm high Red (process value).

Lower display : 10mm high Green (selectable).

3. FUNCTION

Control: PID or ON/OFF.

Output: Time proportioning or Linear DC.

Proportional band: 0 to 400

Integral time: 0 to 3600 sec

Derivative time: 0 to 200 sec

Cycle time: 0.1 to 100.0sec.

Auto tune.

Programmable % output.

4 programmable control zones.

Control: PID or ON/OFF

Output: Time proportioning.

Proportional gain: 0 to 400

Cycle time: 0.1 to 100.0sec.

Heat/Cool dead band overlap: Programmable

Range: 0 / 4-20mA.

Action: Retransmission

Update rate: 100 ms

Maximum output load resistance: 500E

Range: 0-5 / 10V.

Action: Retransmission

Update rate: 100msec

Minimum output load resistance: 10K

Main control

Zone PID

Heat-cool PID mode

Current output

Voltage output

3.3. Retransmission output (optional)

Modes: Deviation high, Deviation low, Band,

Full scale high, Full scale low, Sensor break.

Operation: Absolute or Deviation mode

Hysteresis: Programmable

Hold/Standby mode: Programmable

Annunciator: Programmable

Reset action: Programmable - Automatic or latched

Probe break action: Upscale

Alarms

4. OPTIONAL

4.1. Remote set point input

0...20mA / 0...10V.

100 ohms.

-5% ... 105%.

-1999...9999 with fixed 1 C for TC/RTD and

as per resolution selected for Analog input.

Input type

Input Resistance

Over range

Scale range

Rating: 5A @250 VAC or 30 VDC.

Life expectancy: 100000 cycles at maximum load rating.

Relay contact output

(Relay 2, Relay 3 (optional)

3.2. Alarm Output

Specifications

Single phase, full wave monitoring of load currents

controlled by main output.

100mA AC output from current transformer.

0....999.9A.

47 ohms.

+0.5% of full scale + 1 digit.

50...400Hz.

LA / HA / BAND.

105% Capacity.

150mA (continuous).

Type

Input

Display scale range

Input resistance

Accuracy

Frequency

Alarm mode

Over range

Over load

4.2. Heater current monitor input

RS 485.

0 .... 50 C.

90 .... 270 VAC/DC. (Optional 24 VAC/DC)

50/60Hz.

5 VA max.

-20 .... 75 C.

85% max. RH (non condensing) from 0 to 50 C.

1 .... 99, maximum of 32 units per line.

Half duplex.

MODBUS RTU.

500 m maximum.

9600, 4800, 2400, 1200, 600, 300 bits/sec.

None, Odd, Even, Mark, Space.

1 or 2.

100ms (max and independent of baud rate).

Interface standard

Operating range

Power supply

Frequency

Power consumption

Storage range

Storage humidity

Communication address

Transmission mode

Transmission protocol

Transmission distance

Transmission speed

Parity

Stop bits

Response time

4.3. Serial communication

5. ENVIRONMENTAL CONDITIONS

6. POWER SUPPLY

2000 volts.

2000 VAC.

AC line w.r.t. all inputs and outputs

All other inputs and outputs w.r.t. Relay contacts

7. ISOLATION BREAKDOWN RATINGS.

Specifications

Sensor type Range Sensor type Range

- 200 to 750 C E

- 200 to 1350 C B

- 200 to 400 C N

0 to 1750 C L

0 to 1750 C U

0 to 2300 C W

Platinel II o

0 to 1390 C PT100

- 200 to 750 C

+149 to 1820 C

- 200 to 1300 C

- 200 to 600 C

- 200 to 900 C

0 to 2300 C

- 100 to 850 C

Signal inputs: Input type

Linear mV

Voltage

Range

-5 to 56mV

0 to 10 VDC

CE.

As per BS EN 61010.

As per BS EN 61326.

IP66.

Compliance

LVD

EMC

Panel sealing

8. SAFETY AND EMC STANDARDS.

9. WEIGHT : PID500 : 195 gms ; PID110 : 250 gms ; PID330 : 295 gms

10. HOUSING : Flame retardant engineering plastic.

11. INPUT SENSOR RANGES (for 1 C resolution):

12. INPUT SELECTION JUMPER ASSIGNMENTS :

NOTE : Sensor selection to be done in Level 0 of programming also.

Short respective pins of JP1 as per the table given below for hardware

selection of input sensor types :

NOTE : The following parameters have been modified.

JP1

E D C

4 - 20 mA (BA)

TC / RTD / LIN (mV)

Input type

0 - 10V

JP1

(CB)

(ED)

EDC

A B

EDC

Current 0 to 20mA

Specifications

CAUTION: Read complete instructions prior to installation and operation of the unit.

If the equipment is not handled in a manner specified by the manufacturer it might

impair the protection provided by the equipment.

SAFETY SUMMARY

CAUTION: Risk of electric shock.

This manual is meant for the personnel involved in wiring, installation, operation, and

routine maintenance of the equipment. All safety related codifications; symbols and

instructions that appear in this operating manual or on the equipment must be strictly

followed to ensure the safety of the operating personnel as well as the instrument.

1. SAFETY INFORMATION

INSTALLATION INSTRUCTIONS

2.Conductors must not come in contact with the internal circuitry of the equipment

or else it may lead to a safety hazard that may in turn endanger life or cause

electrical shock to the operator.

CAUTION:

1.This equipment, being built-in-type,normally becomes a part of the main control

panel and in such case the terminals do not remain accessible to the end user

after installation and internal wiring.

3.Since this is a built-in type equipment (finds place in main control panel), its

output terminals get connected to host equipment. Such equipment shall also

comply with basic EMI/EMC and safety requirements like BS EN 61326-1 and

BS EN 61010 respectively.

5.The output terminals shall be strictly loaded to the manufacturer specified

values/range.

CAUTION:

1.The equipment shall not be installed in environmental conditions other than

those specified in this manual.

3.Circuit breaker or mains switch must be installed between power source and

supply terminals to facilitate power 'ON' or 'OFF' function. However this switch or

breaker must be installed in a convenient position normally accessible to an

operator.

4.Thermal dissipation of equipment is met through ventilation holes provided on

chassis of equipment. Such ventilation holes shall not be obstructed else it can

lead to a safety hazard.

2.Fuse Protection - The equipment does not contain built-in fuse. Installation of

external fuse for electrical circuitry is highly recommended. Recommended rating

of such fuse shall be 275VAC/1Amp.

Installation

2.Use soft cloth for cleaning. Do not use isopropyl alcohol or any other organic

cleaning agent.

MAINTENANCE

1.The equipment should be cleaned regularly to avoid blockage of ventilating parts.

2.Terminals and electrically charged parts must not be touched when the power

is ON.

CAUTION:

6.Cable used for connection to power source, must have a cross section of 1 or

greater. These wires shall have insulation capacity made of at least 1.5KV.

WIRING INSTRUCTIONS

1.To prevent the risk of electric shock power supply to the equipment must be

kept OFF while doing the wiring arrangement.

3.Wiring shall be done strictly according to the terminal layout with shortest

connections. Confirm that all connections are correct.

4.Use lugged terminals to meet M3.5 screws.

5.To eliminate electromagnetic interference use of short wire with adequate

ratings and twists of the same in equal size shall be made.

INSTALLATION GUIDELINES

Mechanical Installation:

For installing the controller

1.Prepare the panel cutout with proper dimensions as shown.

2.Remove the clamp from the controller.

3.Push the controller into the panel cutout. Secure the controller in its

place by pushing the clamp from the rear side.

CAUTION:

The equipment in its installed state must not come in close proximity to any

heating sources, caustic vapors, oils, steam, or other unwanted process by-

products.

Installation

ELECTRICAL PRECAUTIONS DURING USE

Electrical noise generated by switching of inductive loads can create momentary

disruption, erratic display, latch up, data loss or permanent damage to the instrument.

To reduce noise:

A) Use of MOV across supply of temperature controller & snubber circuits

across loads are recommended. Part numbers are as follows:

1. Snubber: APRC-01.

B) Use separate shielded wires for inputs.

C) The unit should preferably be shielded from the contactor.

2.Layout of connecting cables shall be away from any internal EMI source.

1.Use proper input power cables with shortest connections and twisted type.

EMC Guidelines:

OVERALL DIMENSIONS (All dimensions in mm)

Panel Cutout

BCG

AB C D E F G

PID500

48 48 100 45 7 45 45

96 96 74.5 90 10 92 92

PID330

96 48 74.5 90 10 92 45

PID110

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