SGS SSB500 Manuale utente

FOR YOUR SAFETY

PLEASE READ THESE INSTRUCTIONS CAREFULLY

AND RETAIN THEM FOR FUTURE USE.

OWNER’S MANUAL

SSB500

HIGH PRESSURE ABRASIVE BLAST

CABINET

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SPECIFICATION

MODEL No SSB500

MAX WORK PRESSURE 110 PSI / 7.6 BAR

WEIGHT 220 kg

DEPTH

WIDTH

HEIGHT

1468mm (889 w/o foot stand)

1778mm

2020mm

MOTOR 230V, 50Hz, 1200W

ABRASIVE GRIT SIZE 40-120 with 5mm Nozzle

AIR REQUIREMENT 25 CFM @ 80PSI/5mm Nozzle

AIR COMSUMPTION 850L/min

GENERAL SAFETY INFORMATION

Any blast cabinet will produce a powerful ﬂow of

abrasive particles. To avoid personal injury and

property damage, study this manual thoroughly before

assembling, operating or servicing this blast cabinet.

Always wear eye/face and hand protection.

GENERAL SAFETY INFORMATION

Before installing the machine, ensure the

availability and proximity of the required power

supply. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimise the risk of electrocution,

ﬁre, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualiﬁed service personnel in accordance with all

applicable codes and standards.

• During operation, do not expose the hands or skin

directly in the line of the blast nozzle.

• Ensure all components seal properly after assembly.

• Do not exceed the maximum operating pressure of

the blasting equipment.

• Disconnect the cabinet from the air supply before

changing accessories or attempting to install,

service, relocate or perform any maintenance.

• Check hoses and air lines for weak or worn

condition before each use. Make sure all the

connections are secure before use.

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GENERAL SAFETY INFORMATION OPERATING INFORMATION

Chemicals, including lead, are contained in this

product or its power cord. Wash hands after

handling.

Wear protective gear to prevent direct contact

with dust that is created during use on

different materials. Dust contains harmful

chemicals known to pose serious health risks.

DO NOT USE the abrasive blaster around

combustible or ﬂammable objects or

substances. Abrasive materials may generate

sparks or static electricity which can cause ﬁres.

Please wear leather or rubber soled footwear

and stand on the ground to avoid static elec-

tricity. A grounded wire attached to the nozzle

retainer will safely remove the static electricity.

Operation Method

Connect air and power supply, open operation door,

load abrasive, place work piece on grate, lock the door, turn

dust collectors on then the air intake valve, adjust working

pressure and step on the foot pedal to start.

Operating Principle

Depressing the foot pedal allows air ﬂow to the

pressure tank, closing the sealing head and allowing

abrasive to ﬂow through the hose. Opening the gate valve

on the tank controls the ﬂow of abrasive. Open gate valve

slowly until desired abrasive ﬂow is obtained. Note: open-

ing the gate valve too much will cause pulsing and can also

cause the nozzle to clog. To depressurize the tank, close

the air inlet valve and depress the foot pedal until pressure

gauge reads zero pressure. When the foot pedal is in the rest

position, air ﬂow to the sealing head is shut off allowing the

abrasive to recycle back into the tank.

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OPERATING INFORMATION OPERATING INFORMATION

Operation Notice:

• Before operation, check the sealing of the valve,

connecting ﬁtting and hoses and replace when necessary

to ensure safe and reliable performance.

• The abrasive material should be ﬁltered through a screen

to prevent debris from getting into the tank, gate valve or

nozzle.

• Do not add too much abrasive material. Adding too

much may cause the sealing head not to seal properly.

• If abrasive stops ﬂowing, disengage from foot pedal to

allow abrasive to ﬂow back into the pressure pot.

• Use good quality, dry abrasives that are designed to be

recycled. Keep abrasives dry. Moisture will cause clog-

ging and ﬂow problems. Replace abrasive when abrasive

breaks down. Worn abrasive will cause decreased strip

rates.

• To change abrasive, place nozzle end of the hose in a

woven bag and depress the foot pedal until all abrasive is

removed from the unit.

• Discharge water separator as needed. Minimum 1-2 times

daily.

Operation Notice:

• Clean dust collector ﬁlters as needed. Under certain

dusty conditions, the ﬁlters may need to be cleaned

multiple times during a 6 hour cycle. Failure to clean will

cause the dust collector motors to overheat and this

condition is not covered by the warranty.

• Periodically inspect the sealing head for any possible

damage or deterioration; improper sealing affects

abrasive blast pressure and results in air loss.

• When you are ﬁnished using the machine, clean all

abrasive out in order to prevent breakdown during next

operation. Store abrasives in a dry location.

• Avoiding clogging: Keep abrasive media dry! Nozzle

size needs to be 3-4 times larger than the size of the

abrasive being used.

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PARTS DIAGRAM PARTS DIAGRAM

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PARTS LIST EXPLODED VIEW OF LEFT BAR

Item No. Description Qty. Code

9-1 Left bar 1 905939

9-2 Straight Coupling 2 905992

9-3 Ball Valve 1 905993

9-4 Washer 2 905994

9-5 Moisture Separator 1 905995

9-6 Right-angle Quick Coupling 1 905996

9-7 Air Hose 1 905997

No Description Qty Code No Description Qty Code

1 Cabinet Assembly 1 905931 36 Air Spring Support Rod 2 905966

2 Grid 2 905932 37 Plastic Slot 1 905967

3 Bolt M6x16 (matched with φ6 x 16 washers) 22 905933 38 Switch Box 1 905968

4 PSA foam 1 905934 39 Front Door Latch 2 905969

5 Bracket 1 905935 40 Latch Seat 2 905970

6 Cover grid 1 905936 41 Handle 2 905971

7 Funnel 1 905937 42 Glove Clamp 2 905972

8 Rear Bar 1 905938 43 Seal Ring of Glove 2 905973

9 Left Bar 1 905939 44 Front Door 1 905974

10 Bolt M6*12 24 905940 45 Front Bar 1 905975

11 Control Panel 1 905941 46 Glove 24” 1 905916

12 Tank Assembly 1 905942 47 Glove Seat 2 905977

13 Right Bar 1 905943 48 Nozzle Nut 1 905978

14 Bolt M8 x 20 32 905944 49 Nozzle 1 905979

15 Leg 4 905945 50 O-Ring 1 905980

16 Leg Reinforcements 2 905946 51 Nozzle Retainer 1 905981

17 Leg Reinforcements 2 905947 52 Abrasive Hose 1 905982

18 Stand 1 905948 53 Hook 1 905983

19 Foot Pedal 1 905949 54 Nozzle Seat 1 905984

20 Dust Collector 1 905950 55 Dust Bafﬂe 1 905985

21 DC with power switch 1 905951 56 Pressure Hose Clamp 3 905986

22 Bolt M6 x 32 12 905952 57 Nozzle Retainer Adapter 1 905987

23 Window Frame 1 905953 58 4.2*12 screw 12 905988

24 Window Outer Lens 1 905954 59 Tee Joint Adapter 1 905989

25 Window Inner Lens 1 905955 60 Tee Joint Nut 1 905990

26 Window Underlay 1 905956 61 O-Ring 1 905991

27 PSA foam of Viewing Window 1 905957

28 Rubber Door Seal 1 905958

29 Lamp Housing 1 905959

30 LED Light 3 905960

31 Light Lens 1 905961

32 Light Lens Underlay 2 905962

33 Rubber Seal of Light Lens 1 905963

34 Cover Plate 2 905964

35 Main Support Pole 2 905965

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62Filter 1907032

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EXPLODED VIEW OF CONTROL PANEL

Item No. Description Qty. Code

11-1 Pressure Regulating Valve 1 905998

11-2 Electromagnetic Valve 1 1 905999

11-3 Electromagnetic Valve 2 1 906000

11-4 Pressure Gauge 2 906001

11-5 Control Panel 1 906002

11-6 G1/2”-16 Straight Coupling 1 906003

11-7 Tee Joint 1 906004

11-8 G1/2”-G1/4” Bushing 1 906005

11-9 G1/4”- 8 Straight Coupling 2 906006

11-10 G1/2”Straight Coupling 2 906007

11-11 G1/2”-16 Straight Coupling 1 906008

11-12 G1/4”-8 Straight Coupling 3 906009

11-13 M10*11-8 Pressure Gauge Coupling 2 906010

11-14 Electromagnetic Valve Wire 1 906011

11-15 φ8 Air Pipe 1 906012

11-16 φ8 Air Pipe 1 906013

11-17/H1 φ8 Air Hose 1 906014

11-18/H2 φ8 Air Hose 1 906015

11-19/H3 φ8 Air Hose 1 906016

11-20/H4 φ16 Air Hose 1 906017

11-21 G1/8” Mufﬂer 2 906018

PARTS LIST FOR EXPLODED VIEW OF CONTROL PANEL

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EXPLODED VIEW OF TANK ASSEMBLY PARTS LIST FOR EXPLODED VIEW OF TANK ASSEMBLY

Item No. Description Qty. Code

12-1 Tank 1 906019

12-2 Gate Valve 1 906020

12-3 G1/2” Straight Coupling 1 906021

12-4 Abrasive Tee Joint 1 906022

12-5 16mm Air Hose 1 906023

12-6 G1/2” Tee Joint 1 906024

12-7 G1/4” Y Joint 1 906025

12-8 Safety Valve 1 906026

12-9 Cylinder Block 1 906027

12-10 Bolt M8*30 8 906028

12-11 Service Port Cover 1 906029

12-12 Service Port Gasket 1 906030

12-13 Sealing Head 1 906031

12-14 Fixed-tube 1 906032

12-15 O-Ring 1 906033

12-16 Inlet Welding Assembly 1 906034

12-17 Closure Gasket 1 906035

12-18 Bolt M8*25 4 906036

12-19 Rubber Gasket 1 906037

12-20/C1 G1/4” Straight Coupling 1 906038

12-21 G1/2” 16 Straight Coupling 3 906039

12-C2 G1/8” Straight Coupling 1 906040

12-C3 G1/8” Straight Coupling 1 906041

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ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Step 1. Connect and fasten

the four legs and the leg

reinforcements to the bracket

by using M8x20 mm bolts, ﬂat

washers, lock washers and M8

nuts.

Hardware:

32 x M8x20 mm Bolt

16 x M8 Nut

48 x Flat washer 8

32 x Lock washer 8

Step 2. Assemble the left

bar, the right bar, the control

panel and the rear bar, for

each using a M6x12 mm bolt,

a ﬂat washer and a M6 nut in

this sequence.

Hardware:

8 x M6x12 mm Bolt

8 x M6 Nut

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ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

#9 Cylinder block for tank

Step 3. Connect the discharge hose to the #9 Cylinder block

for tank.

Step 4. Place the funnel as

shown in the diagram. Attach

the tank assembly (including

bolt, ﬂat washer, lock washer

and nut) and rubber seal onto

the funnel.

Hardware:

4 x M8x25 mm Bolt

4 x M8 Nut

4 x Flat washer 8

4 x Lock washer 8

1 x Rubber Gasket

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