Sharp AH-X079E Manuale utente

AH-X079E/X099E

AY-X079E/X099E

S2912AYX099E/

SPLITTYPE

ROOM AIR CONDITIONERS

Intheinterestsofuser-safety(Requiredbysafetyregulationsinsome

countries) thesetshouldberestoredtoitsoriginalconditionandonly

parts identical to those specified should be used.

SERVICE MANUAL

Page

SPECIFICATIONS ............................................................................................................................................ 2

EXTERNAL DIMENSIONS................................................................................................................................. 4

WIRING DIAGRAMS......................................................................................................................................... 5

ELECTRICAL PARTS ........................................................................................................................................ 7

BLOCK DIAGRAM ............................................................................................................................................. 8

FUNCTIONS .................................................................................................................................................... 14

FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES ............................................................... 21

BREAKDOWN DIAGNOSIS PROCEDURE .................................................................................................... 28

REFRIGERATION CYCLE............................................................................................................................. 25

PERFORMANCE CURVES ............................................................................................................................ 28

DISASSEMBLING PROCEDURE ................................................................................................................... 30

OPTION ........................................................................................................................................................... 39

REPLACEMENT PARTS LIST ......................................................................................................................... 40

TABLE OF CONTENTS

AH-X079E/X099E

AY-X079E/X099E

AU-X079E/X099E

AE-X079E/X099E

MODELS

OUTDOOR UNIT

INDOOR UNIT

SHARP CORPORATION

AH-X079E/X099E

AY-X079E/X099E

SPECIFICATIONS

ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR

UNIT AH-X079E AU-X079E AH-X099E AU-X099E

Cooling capacity kW 2.1(0.7 - 2.6) 2.6(0.7 - 2.9)

Moisture removal Liters/h 0.8 1.0

Electrical data

Phase – Single

Rated frequency Hz 50

Rated voltage range V 198 to 264

Rated voltage V 220 - 240

Rated current Cool A 3.7 - 3.4 4.9 - 4.5

Rated input Cool W 800 1070

Power factor Cool % 98 - 98 99 - 99

Compressor Type Hermetically sealed rotary type

Model HV166A1-S10DK

Oil charge 450cc (SUNISO 4GSD)

Refrigerant system Evaporator Bare tube type Grooved tube type

Condenser Corrugate Fin and Grooved tube type

Control Capillary tube

Refrigerant volume 630g 680g

Noise level High dB(A) 35 43 36 43

(at cooling) Med. dB(A) 31 – 32 –

Low dB(A) 28 – 28 –

Fan system

Drive Direct drive

Air flow quantity High m3/min. 7.0 23.1 7.2 23.1

(at cooling) Med. m3/min. 6.1 – 6.2 –

Low m3/min. 5.3 – 5.3 –

Fan Cross flow fan Propeller fan Cross flow fan Propeller fan

Connections

Refrigerant coupling Flare type

Refrigerant tube size Gas, Liquid 3/8", 1/4"

Refrigerant pipe sets No. AZ-24H5E; 5m, AZ-24H7E; 7m

Drain piping mm O.D ø 18

Others

Safety device Compressor: Thermal protector Compressor: Thermal protector

Fan motors: Thermal fuse

Fuse, Micro computer control

Air filters Polypropylene net (Washable)

Net dimensions Width mm 750 698 750 698

Height mm 270 530 270 530

Depth mm 183 250 183 250

Net weight kg 8 28 8 28

Note: The condition of star (

) marked item are ‘ISO5151’.

AH-X079E/X099E

AY-X079E/X099E

ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR

UNIT AY-X079E AE-X079E AY-X099E AE-X099E

Cooling capacity kW 2.1(0.7 - 2.6) 2.6(0.7 - 2.9)

Heatpump kW 3.2(0.7 - 3.6) 3.4(0.7 - 4.0)

Heating capacity

Moisture removal Liters/h 0.8 1.0

Electrical data

Phase – Single

Rated frequency Hz 50

Rated voltage range V 198 to 264

Rated voltage V 220 - 240

Rated current Cool A 3.7 - 3.4 4.9 - 4.5

Heat A 5.0 - 4.5 5.5 - 5.0

Rated input Cool W 800 1070

Heat W 1080 1200

Power factor Cool % 98 - 98 99 - 99

Heat % 98 - 98 99 - 99

Compressor Type Hermetically sealed rotary type

Model HV166A1-S10DK

Oil charge 450cc (SUNISO 4GSD)

Refrigerant system Evaporator Bare tube type Grooved tube type

Condenser Corrugate Fin and Grooved tube type

Control Capillary tube

Refrigerant volume 650g 670g

De-lce system Micro computer controled reverse sysetm

Noise level High dB(A) 35 43 36 43

(at cooling) Med. dB(A) 31 – 32 –

Low dB(A) 28 – 28 –

Fan system

Drive Direct drive

Air flow quantity High m3/min. 7.0 22.8 7.2 22.8

(at cooling) Med. m3/min. 6.1 – 6.2 –

Low m3/min. 5.3 – 5.3 –

Fan Cross flow fan Propeller fan Cross flow fan Propeller fan

Connections

Refrigerant coupling Flare type

Refrigerant tube size Gas, Liquid 3/8", 1/4"

Refrigerant pipe sets No. AZ-24H5E; 5m, AZ-24H7E; 7m

Drain piping mm O.D ø 18

Others

Safety device Compressor: Thermal protector Compressor: Thermal protector

Fan motors: Thermal fuse

Fuse, Micro computer control

Air filters Polypropylene net (Washable)

Net dimensions Width mm 750 698 750 698

Height mm 270 530 270 530

Depth mm 183 250 183 250

Net weight kg 8 28 8 28

Note: The condition of star (

) marked item are ‘ISO5151’.

AH-X079E/X099E

AY-X079E/X099E

EXTERNAL DIMENSIONS

Figure E-1. INDOOR UNIT

Figure E-2. OUTDOOR UNIT

AY-F22SE

750

270

183

800

Power supply cord

Right

Left : 1.8m

: 1.1m

Length unit (mm)

19.5

CRMC-A442JBE0

R03(AAA) 2PCS.

FULL

POWER

SHARP CORPORATION

INVERTER AIR CONDITIONER

182

AU-F22SEY

250

280

304

470

10.5

5hole

185 35

135

515

530

698

129

Length (mm)

AH-X079E/X099E

AY-X079E/X099E

The front position of auxiliary pipe is

stamped on the installation plate. 

It is used as a position mark when the 

piping is connected.

At a distance equal to the scale 

stamped on the installation plate 

you will find the center of rear piping 

hole. Engage the measure with the 

front holder of scale, and measure the 

distance.

For ø65, shift the center down by 3 

mm, and makle a hole.

The triangular dents (2 places) in the

center are for center positioning. which 

are usable for installing.

The hole in the center upper part has

-shape. After tentatively tightening

the screw, it is possible to ergage the 

installation plate here.

Unit: mm

Installation dimension range 395 to 550

(when the installation angle is used)

50 mm or more

2945

45 3038

270

Center of left

piping hole

Profile of indoor unit

750

590 80

Edge

80 400

75 60 135

265 100

75 90

450

ø70 piping hole

Center of rear piping hole

Lintel

Stamp mark

Figure E-3. INSTALLATION DIMENSIONS

AH-X079E/X099E

AY-X079E/X099E

Figure W-1. Wiring Diagram for AH-X079E/X099E and AY-X079E/X099E

CONTROL BOARD UNIT

TERMINAL BOARD

GREEN - YELLOW

IN DOOR UNIT

TERMINAL BOARD

SINGLE PHASE

220-240V

50Hz

BLUE

LOUVER

MOTOR

ROOM TEMP

THERMISTOR

PIPE TEMP

THERMISTOR

TH1

YELLOW

TH2

ORANGE

DISPLAY

CONTROL

BOARD

BROWN In Out

RY1 COMPRESSOR RELAY

FUSE

250V

2.5A

CN3 NR1

CN4

CN1 A

BLUE

TR SSR1

SERIAL

SIGNAL

CIRCUIT

RED

CN7 CN8

FAN MOTOR

CAPACITOR

430V1.5µFRED

A

BLUE

M

BLACK

FAN MOTOR BLUE

UNIT TO UNIT CORD

CAUTION The voltage is high at C8 (electronic capacitor) on outdoor unit.

For mentenance, discharge at C8 to prevent electric shock.

In case that WPE2 has been fused, the voltage is kept high at C8.

BK

BL

BR

BLACK

BLUE

BROWN

GRAY

RE

WH

OR

RED

WHITE

ORANGE

G(Y) : GREEN - YELLOW

YE

G YELLOW

GRENN

BLACK

R.P.M

SIGNAL

5 3 1

3 5

OUTDOOR UNIT

TERMINAL BOARD

G(Y)

A M

CBK BL OR

THERMISTOR

COMP. TEMP. TH1

CN1

U V W

U(R)

V(S)

W(C )

COMPRESSOR

POWER

TRANSISTOR

MODULE (PM1)

TH2

CONTROL BOARD UNIT

T5 BR

MRY1

IN OUT

T8 T10

10A

250V

DB1

DIODE BRIDGE

GR BK

L L

C8: 1500µF 420V

AF1

ACTIVE

FILTER

PTC1

T2 C31 C2

CT1

NR2

RY1

CN3

CN8

L3 L4

SA1 NR1

WPE1

WPE2

WPE3 

3A 250V

13A

250V

FAN

MOTOR

FAN

MOTOR

CAPACITOR

430V 1.5µF

THERMISTOR

PIPE TEMP.

G TH3

THERMISTOR

AIR TEMP.

EXCEPT COOLING ONLY MODEL

FC5

FC4

YE YE

GR BK

1 3

CNR1

CNR2

CNA

FAN

MOTOR

4 WAY VALVE

RY2

EXCEPT COOLING ONLY MODEL

WIRING DIAGRAMS

AH-X079E/X099E

AY-X079E/X099E

For Model AH-X079E/X099E, AU-X079E/X099E, AY-A079E/X099E and AE-A079E/X099E

DESCRIPTION MODEL REMARKS SITE

Indoor fan motor ML-A486 220 - 240V, 50Hz AH, AY

Indoor fan motor capacitor – 430V, 1.5µF AH, AY

Transformer – Primary; AC 230V, 50Hz AH, AY

Secondary; AC14.6V, 50Hz

Fuse – 250V, 2.5A AH, AY

Compressor HV166A1-S10DK 3-PHASE Induction motor AU, AE

Outdoor fan motor ML-A485 220 - 240V, 50Hz AU, AE

Outdoor fan motor capacitor – 430V, 1.5µF AU, AE

WPE1 – QFS-AA047JBE0(13A, 250V) AU, AE

WPE2 – QFS-GA015JBE0(10A, 250V) AU, AE

WPE3 – QFS-GA008JBE0(3A, 250V) AU, AE

or QFS-GA027JBE0 (3A, 250V) AU

ELECTRICAL PARTS

AH-X079E/X099E

AY-X079E/X099E

BLOCK DIAGRAMS

INDOOR UNIT for AH-X075E/X095E and AY-X075E/X095E

DC power supply circuit

Fan motor phase control circuit

Rotation pulse input circuit

AC clock circuit

Louvre motor drive circuit

Remote controller signal

reception circuit

Buzzer drive circuit

CPU reset circuit

CPU oscillator circuit

Room temp. detect circuit

Heat exchanger pipe thermo circuit

Compensation circuit/

select circuit

Compensation circuit

Switchover circuit

Serial I/O circuit

Compressor relay drive circuit

LED drive circuit

Auto restart circuit

Test run circuit

Power on circuit

Flow direction control

(louvre motor)

Wireless remote control

operation

Audible operation confirmation

Room fan motor

Fan motor pulse detect

Room temp. thermistor

Heat exchanger pipe thermistor

Blower temperature,

fan speed, model select

Outdoor ratings

Wireless, preheat

Indoor/outdoor control signal I/O

Outdoor unit power supply

on/off control

LED display

Test run (forced operation)

Self diagnostics,

fault diagnosis

AC power

Unit-unit

wiring (AC

power and

serial

signals)

CPU

Auxiliary mode Auxiliary mode button ON/OFF

2.5 A

FUSE

AH-X079E/X099E

AY-X079E/X099E

OUTDOOR UNIT for AU-X075E/X095E and AE-X075E/X095E

CPU

Test mode circuit

Model select swith circuit 

(Dip switch)

LED drive circuit

Winter kit circuit (option)

Heat exchanger pipe 

thermo circuit

Compressor thermo circuit

CPU reset circuit

Serial I/O circuit

Power transistor module 

drive circuit

4-way valve relay drive

circuit

Outdoor fan relay drive

circuit

Power supply

circuit (built

into IPM)

CPU oscillator circuit

AC overcurrent detection

circuit

DC overcurrent detection

circuit

LED

Heat exchanger pipe

thermistor

Compressor thermistor

Current transformer

Compressor

Power 

transistor module

4-way valve (except for

the AU-X099E/X079E)

Outdoor fan

Smoothing

circuit Active filter

circuit Filter

circuit

Unit-unit

wiring (AC

power and

serial

signals)

13 A

protection

Outdoor temp. thermo. 

circuit Outdoor temperature 

thermistor

10 A 

protection

3 A

protection

Heat exchanger pipe

thermistor(option)

Outdoor temperature

thermistor(option)

AH-X079E/X099E

AY-X079E/X099E

MICROCOMPUTER CONTROL SYSTEM

Figure L-1. Electronic Control Circuit Diagram for

AH-X079E/X099E and AY-X079E/X099E

–

P41 18

P42 17

P43 16

P44 15

P45 14

P46 13

F12

RESET

33 P27

34 P26

35 P25

36 P24

37 P23

38 P22

39 P21

40 P20

41 K1

42 P17

43 P16

44 P15

45 P14

46 P13

47 P12

48 P11

49 P10

50 P07

51 P06

CK1

SM8313

IC1

CK2 9

AGND 8

P30 7

P31 6

P32 5

P33 4

P50 3

P51 2

P52 1

P53

TEST

52 P05

53 P04

54 P03

55 P02

56 P01

57 P00

58 GND

59 VDD

60 VR

61 P57

62 P56

63 P55

64 P54

OCS

OUT

P60 28

P61 27

P62

GND 25

P63 24

P64 23

P65 22

P66 21

KH 20

P40

IC5

C6 

100µ

10v

C5

47µ

25v

C4

0.1µ

25v

C3

1000µ

25v

C80 

0.1µ

25v

C8

0.01µ

16v C7

1000P

50v

C11

10µ

16v

C12

10µ

16v

C10

0.1µ

50v

C9

1000P

50v

C17 

100µ

10v

C102

0.1µ

25v

C101

33µ

10v

C22

1000P

50v

C2

0.22µ

250v

R4

33k

R3

2W

270

R9

10k

R81

R80

6.8k

R6

3.3k

R7

20k

R14

10.0kF

R13

10.0kF

R20

3.3k

C16

0.01µ

16v

R21 3.3k

R31

R33

R35

R39

R13

10k

R38

R36

R34

JP12

R32

R30

R37

R22

1.2k

R10 680

R12

12k

SW1

R11 330

JP11

R5 

33k

R1 

470 

1/2w

R16 

1.8k

RY1

–

12V

D3 D4

JP10

NR1

13 11

SSR1

S201D01

NF1

FUSE

RY1

OUT

THERMAL 

FUSE

103˚C

TERMINAL 

BOARD

OUTDOOR

UNIT

EVAPORATOR

SIRIAL 

SIGNAL

2.5A 250v T

CNR1

C1

1.5µ

430v

C21 0.01µ250vAC

POWER

SUPPLY

SINGLE

PHASE

12CN7

CN701

(R91)

2W

12k

(R90)

2W

12k

TRANSFORMER

12V

IC2

12V

12V 12V 12V

SSR1

CN101 CN1

PHOTO DETECTOR UNIT

AUX.

(TEST RUN)

(YELLOW) LED102

(RED) LED101

IC101

CN3

CN301

CN4

LOUVER MOTOR

FUNCTION

MODEL 1

fmin UP

ON/OFF

MODEL 2

THERMO

SHIFT

ON/OFF

MODEL 3

AH/AY MODEL 4

fmax

DOWN

ON/OFF

MODEL 5

OUT T.

THERMO

ON/OFF

MODEL 6

07/09 MODEL 7

HOT

KEEP

ON/OFF

WIRELESS

CHANGE

ON/OFF

PREHEAT

ON/OFF RATE

COOL RATE

HEAT FAN L

SPEED FAN M

SPEED FAN H 

SPEED

IC1 PIN NO. 36(P24)

SYMBOL JP1

AH-X079E

AH-X099E

AY-X079E

AY-X099E

X NONE

33(P27)

JP4

X NONE

20(P40)

JP5

19(P41)

JP6

35(P25)

JP2

X NONE

34(P26)

JP3

USE

16(P44)

JP9

X NONEX NONE

NOTE :

1. : TEST POINT

JP99

POWER ON

5V 5V

R18 2.7k

R19

4.7k

12V

TH2

PIPE TEMP.

15k(25˚C)

TH1

ROOM TEMP.

10k(25˚C)

IC80

JP4

RATING COOL

RATING HEAT

FAN L

FAN M

FAN H

WIRELESS

PREHEAT

MODEL 6

MODEL 5

MODEL 7

MODEL 1

MODEL 2

MODEL 3

MODEL 4

JP3

JP2

JP1

JP6

JP7

JP8

JP9

OCS

8MHz

JP5

CN8

INOUT

GND

ZD1

HZ5C-1

7812

2. Not specified is 1/5w

18(P42)

JP7

USE

17(P43)

JP8

8(P30)

R30, R31

7(P31)

R32, R33

4(P50)

R34, R35

3(P51)

R36, R37

R38: JP

R39: NONE

R36: JP

R37: NONE

R34: JP

R35: NONE

R32: JP

R33: NONE

R30: 5.1k

R31: 13k

X NONE X NONEX NONE USE X NONEX NONE

X NONE USEUSE R38: JP

R39: NONE

R36: JP

R37: NONE

R34: JP

R35: NONE

R32: JP

R33: NONE

R30: 5.1k

R31: 13k

X NONE X NONEX NONE X NONEX NONE

USE

USE R38: JP

R39: NONE

R36: JP

R37: NONE

R34: JP

R35: NONE

R32: 15k

R33: 13k

R30: 5.1k

R31: 13k

X NONE X NONE

X NONE

X NONEX NONE

X NONE

X NONE X NONEX NONE

X NONE USE R38: JP

R39: NONE

R36: JP

R37: NONE

R34: JP

R35: NONE

R32: 15k

R33: 13k

R30: 5.1k

R31: 13k

2(P52)

R38, R39

IC3

1 2

FAN 

MOTOR

R41

R40

R43

R23

100k

R24

22k

C19

0.047µ

50v

C18

100µ

35v

ZD2

HZ24-2

R44

2W

680 x 5

R42

–

C14

1µ

10v

C15

0.01µ

16v

R26

2W

11k

R27

2W

11k

C20

0.01µ

250v

R25

4.7k 4

PC1

PC2

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