Sharp SWV-1209 Manuale utente
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OPERATION MANUAL
SWV-1209
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SWV-1209
VERTICAL BAND SAW
MACHINE
＜Index＞
1. Machine Specification
2. Safety rules for operation
3. Instruction for installation
4. Machine maintenance
5. Simple Trouble shooting
6. Electrical circuit diagram
7. Spare parts detailed
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SWV-1209 Vertical Band Saw Machine
Specification
Model
SWV-1209
Cutting Capacity
Max. Sawing Thickness
mm
200
Max. Throat Depth
mm
280
Table
Table Dimensions
mm
500 × 500
Inclination
Front & Rear
10°
Left & Right
15°
Saw Blade
Size
Length
mm
2560
Speed
Max.
m/min
410
Min.
33
Motors Output
Saw Blade
KW(HP)
0.75KW (1HP)
Welding capacity
mm
5 ~ 13
Dimensions
L×W×H
mm
890 × 655 × 1536
Net Weight
kg
200
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1. FIX SAW BLADE
Low down the wheel and put the saw blade on the wheels. Then turn the
elevating hand wheel until saw blade is in suitable tightness.
2. GUIDE HOUSING
ADJUSTMENT
1. Loose the inner
hexagonal screws located
at the rear side with an
“L” spanner.
2. Adjust the Guide Housing
forward or backward
according to the blade
width. The front end of
the Blade Guides must be
adjusted about 1/8”
behind the blade teeth.
3. Lock the screws tightly.
Blade
Guide Post
Guide Housing
Blade guide
1/8”
”
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4. GUIDE POSTADJUSTING
1. Loose Guide Post Locker.
2. Lower or upper the Guide Post according to the thickness of
the object. The height between the object and the Blade
Guide End is suggested to be 1/4”.
3. Lock the Guide Post tightly.
3. BLADE GUIDES ADJUSTING (as figure)
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5. In operating, blade should be in the
middle of the Blade Guide exactly to
prevent wear of the Blade Guide.。
SPEED CHANGING
Set the Geared Speed Changing Bar to correct speed to suite to various
material cutting.
You may see the blade speed from the Digital Readout Tachometer.
Speed adjustment and speed drive
Please check the front of the machine (speed pitch selector)
Operation: Turn on Motor Start, and then turn on Variable Speed Regulator
to choose the speed.
Drive parameters
1. Please do not adjust the parameters
2. Drive parameter is only used to provide technical assistance.
Changing the parameters of the machine may cause malfunction. The
manufacturer is not responsible and it will void the manufacture warranty.
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WELDING OPERATING AND PROCEDURE
1. WELDING
1. Adjust welding upset force selector to position 0.
2. Grind off blade ends, the cut off blade ends square allow for
correct tooth spacing, clamp the two blade ends, put them in
the center between the two jaws.
3. Adjust the welding upset force selector to the correct position
for the blade width. For every 2m/m blade width increase to
one scale.
4. Press down welding button (use a smooth and steady motion,
not too fast or too slow) until the weld has cooled.
Pressurization adjustment method
The width of the saw
blade is as shown in
the diagram
Tempering
Welding
Pressurization
adjustment
Tight
Tight
Relax
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Caution
1. Corroded blade must be ground or clean before welding.
2. If the Jaw clamping handles can not clamp the blade tightly, then
gold colored axis can be adjusted.
3. Do not weld more than five times continuously, otherwise
overheating will affect the welding.
2. ANNEALING
1. Release the jaw clamping handles, adjust the welding upset force selector
to position 0, then close the jaw clamping handles.
2. Press the anneal button slowly to heat the blade slowly until the weld
become a deep color. Continue to heat by jogging the anneal button until
the width of the blue color is one-half the length of the blade exposed
between the jaws. Don’t overheat or the temper of the band will be
damaged.
3. Anneal again for 2-3 times.
4. Grind the weld area down to the same thickness as the rest of the blade,
again for 2-3 times.
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2. Safety regulation:
1. Please to know your machine well, read instruction carefully,
realize your machine application,
to avoid any possibility of machine damage risk.
2. Keep working environment clean. If disorderly, dirty or
dark could cause accident happen.
3. Do not let children near tools, and everyone should keep
safe distance away from machine. Do not touch
machine or electric power and do not make operator
staffs lose focus on operation also.
4. Must not work in unsafe environment, keep machine
away from rain, do not use machine in humidity place,
and not to use machine in the place which with
flammability gas/liquid.
5. Make sure that with ground connection protection, to
reduce risk of electric shock. Model of double insulation,
no need to make ground connected.
6. Please wear protection wear, to wear eyes protection
glasses and anti-dust mask; do not take off mask
randomly.
7. Dress in applicable clothes, do not in too wide or too long
clothes, not to wear ornament also, and leash long
sleeves stable, to prevent be rolled in machine.
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8. Before turn on the switch, must take adjusting tools and
wrench away.
9. To choose applicable model of machine, do not use small
machine or accessories to bear over load work, and do
not use machine to work for process out of regulation.
10. Do not use parts or accessories of incorrect, to use parts
and accessories in the recommendation of instruction,
otherwise could be cause dangerous.
11. Do not make cable damages, never pull cable to remove
machine, and do not pull the cable for unplug socket.
12. Take good care and maintenance of your machine. For
keep machine in best condition, to lubricate machine as
per instruction, and replace parts regularly, keep clean,
dry, regular check and repair. Please contact appoint
services for the replacement of damaged parts,
13. Do not cross over machine, stand stable when operate
machine, keep balance and never cross over machine
for reach some things.
14. Before electrify, make sure all switches turned off, to
prevent accident happened.
15. Before using, check every part of machine, to find out if
every function working, and running normally. If there is
any of damage, please contact services.
16. During machine is running and not totally stopped yet,
operator shall not leave machine.
Indice
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