Shimano Steps BT-E6000 Manuale utente
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike URBAN SPORT E-BIKE
SHIMANO STEPS Special Battery and Parts
(English)
BT-E6000
BT-E6001
BT-E6010
BT-E8010
BT-E8014
BT-E8016
BT-E8020
BT-E8035
BT-E8035-L
BT-E8036
EC-E6000
EC-E6002
EC-E8004
BM-E6000
BM-E6010
BM-E8010
BM-E8016
BM-E8020
BM-E8030-A
BM-E8030-B
BM-E8031-A
BM-E8031-B
EW-SW100
EW-SW300
EW-CP100
DM-BT0001-04
2
Contents
Contents ...................................................................................2
IMPORTANT NOTICE ..................................................................3
TO ENSURE SAFETY...................................................................4
List of tools to be used..........................................................13
Installation/removal ..............................................................15
Wiring example....................................................................................15
Electric wires.........................................................................................16
• Supported products................................................................................................................ 16
• Conversion adapter ................................................................................................................ 17
• Connecting / disconnecting the electric wire ....................................................................... 17
Installing the battery mount...............................................................22
• Rear carrier mount type......................................................................................................... 22
• External mount type .............................................................................................................. 25
• Integrated mount type .......................................................................................................... 35
Installing the satellite charging port ..................................................48
• EW-CP100................................................................................................................................ 48
Installing the satellite system ON/OFF switch ...................................49
• EW-SW100 / EW-SW300.......................................................................................................... 49
Maintenance...........................................................................51
Replacing the double latch plate ........................................................51
Replacing the spring unit ....................................................................51
Replacing the charging port cap.........................................................52
Charging of the satellite system ON/OFF switch...............................52
Troubleshooting .....................................................................56
3
IMPORTANT NOTICE
IMPORTANT NOTICE
• This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to
install the components themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the
installation. Instead, contact your place of purchase or a distributor for assistance.
•Make sure to read all manuals included with the product.
•Do not disassemble or modify the product other than as stated in the information
contained in this dealer's manual.
•All manuals and technical documents are accessible online at https://si.shimano.com.
•For consumers who do not have easy access to the internet, please contact a SHIMANO
distributor or any of the SHIMANO offices to obtain a hardcopy of the User's Manual.
•Please observe the appropriate rules and regulations of the country, state or region in
which you conduct your business as a dealer.
For safety, be sure to read this dealer's manual thoroughly before use, and
follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury
and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur
if the product is used incorrectly.
DANGER Failure to follow the instructions will result in death or serious
injury.
WARNING Failure to follow the instructions could result in death or
serious injury.
CAUTION Failure to follow the instructions could cause personal injury or
physical damage to equipment and surroundings.
4
TO ENSURE SAFETY
TO ENSURE SAFETY
DANGER
Be sure to also inform users of the following:
Handling the battery:
•Use the specified battery charger for charging and observe the specified charging
conditions. Doing otherwise may cause overheating, bursting, or ignition.
•Do not leave the battery near sources of heat such as heaters. Doing so may cause
bursting or ignition.
•Do not heat the battery or throw it into a fire. Doing so may cause bursting or ignition.
•Do not deform, modify, disassemble, or apply solder directly to the battery. Doing so may
cause leakage, overheating, bursting, or ignition.
•Do not connect the terminals with metallic objects. Doing so may cause them to short
circuit or overheat, and result in burns or injury.
•Do not carry or store the battery together with metallic objects such as necklaces or
hairpins. Doing so may cause them to short circuit or overheat, and result in burns or
injury.
•Do not place the battery into fresh water or sea water, and do not allow the battery
terminals to get wet. Doing otherwise may cause it to overheat, burst, or ignite.
•Do not throw or subject the battery to strong shock. Doing so may cause overheating,
bursting, or ignition.
Handling the battery charger:
•Do not allow the battery charger to get wet. If it is wet or water is allowed inside, it
could cause a fire, ignition, overheating, or electric shock.
•Do not use it while it is wet, and do not touch or hold it with wet hands. An electric
shock may occur.
•Do not use the battery charger when it is covered with a cloth or other material. Doing
otherwise may cause the heat to build up and the case may become deformed, or fire,
ignition, or overheating may occur.
•Do not disassemble or modify the battery charger. If this is not observed, electric shocks
or injury may occur.
•Use the battery charger at the specified power supply voltage only. If a power supply
voltage other than that specified is used, fire, destruction, smoke, overheating, electric
shocks or burns may occur.
5
TO ENSURE SAFETY
•Use the specified battery and battery charger combination for charging and observe the
specified charging conditions. Doing otherwise may cause overheating, bursting, or
ignition.
WARNING
• Be sure to follow the instructions provided in the manuals when installing the product.
Only use SHIMANO genuine parts. If a component or replacement part is incorrectly
assembled or adjusted, it can lead to component failure and cause the rider to lose
control and crash.
•Wear approved eye protection while performing maintenance tasks such as
replacing components.
•For information on products not explained in this manual, refer to the manuals provided
with each product.
Be sure to also inform users of the following:
•Do not insert or remove the plug while it is wet. Doing so may result in electric shock. If
the inside of the plug is wet, dry it thoroughly before inserting it.
•Do not recharge the battery in wet or very humid places, or outdoors. A fire, ignition,
overheating, or electric shock may occur.
•If the battery does not become fully charged even two hours after the designated
charging time, immediately unplug the battery from the electrical outlet and contact the
place of purchase. Doing otherwise may cause overheating, bursting, or ignition.
Refer to the user's manual of the battery charger or the “SHIMANO STEPS special battery
and parts user's manual (https://si.shimano.com/um/7GP0A/)” for information on the
designated charging time of the battery.
Handling the battery:
•If any liquid leaking from the battery gets into your eyes, immediately wash the affected
area thoroughly with clean water such as tap water without rubbing your eyes, and seek
medical attention immediately. If this is not done, the battery liquid may damage your
eyes.
•Do not use it outside of the operating temperature range of the battery. If the battery is
used or stored in temperatures which are outside these ranges, fire, injury or problems
with operation may occur.
1. During discharge: -10°C - 50°C
2. During charging: 0°C - 40°C
•Do not use the battery if it has any noticeable scratches or other external damage. If this
is not observed, bursting, overheating or problems with operation may occur.
6
TO ENSURE SAFETY
•Do not use the battery if leakages, discoloration, deformation, or any other
abnormalities occur. If this is not observed, bursting, overheating or problems with
operation may occur.
Handling the battery charger:
•Be sure to hold the power plug when connecting or disconnecting from the electrical
outlet. Failure to do so may cause a fire or electric shock. If the following symptoms are
observed, stop using the device and contact the place of purchase. A fire or electric shock
may be caused.
* If heat or acrid-smelling smoke is coming out from the power plug.
* There may be a bad connection inside the power plug.
•Do not touch the metallic parts of the device or the power plug on the AC adapter or
other parts if there is a lightning storm. If lightning strikes, electric shocks may occur.
•Do not overload the electrical outlet with appliances beyond its rated capacity, and use
only a 100 - 240 V AC electrical outlet. If the electrical outlet is overloaded by connecting
too many appliances using adapters, overheating resulting in fire may occur.
•Do not damage the power cord or power plug. (Do not damage, process, forcibly bend,
twist or pull them, bring them near hot objects, place heavy objects on them or bundle
them tightly together.)
If they are used while damaged, fire, electric shocks or short-circuits may occur.
•Do not use the battery charger with commercially-available electrical transformers
designed for overseas use (travel converters). They may damage the battery charger.
•Always be sure to insert the power plug as far as it will go. If this is not observed, fire
may occur.
•When charging the battery while it is installed on the bicycle, do not move the bicycle.
The battery charger's power plug may come loose and not be fully inserted into the
electrical outlet, resulting in a risk of fire.
For installation to the bicycle, and maintenance:
•Be sure to remove the battery and charging cable before wiring or attaching parts to the
bicycle. Otherwise, an electric shock may result.
CAUTION
Be sure to also inform users of the following:
Handling the battery:
•Do not leave the battery in a place exposed to direct sunlight, inside a vehicle on a hot
day, or other hot places. This may result in battery leakage.
7
TO ENSURE SAFETY
•If any leaked fluid gets on your skin or clothes, wash it off immediately with clean water.
The leaked fluid may damage your skin.
•Keep away from children.
•Handle components with both hands. Failure to do so may cause the components to fall
and break or cause injury.
•If an error occurs during the battery discharge or charge operation, immediately stop
using it and check the user's manual. If you are not sure, consult the place of purchase or
a distributor.
•Avoid touching the battery for an extended period of time when it is at a high
temperature. Doing so may cause a low-temperature burn. Riding with a high level of
assistance on hot days or charging the battery in direct sunlight may cause the surface
temperature of the battery to exceed 60°C (BT-E8036).
Handling the battery charger:
•When performing cleaning, disconnect the power plug from the electrical outlet and the
charging plug from the battery. If this is not observed an electric shock may occur.
•Do not let the battery touch the same area of skin for an extended period of time while
it is charging. The temperature of components may reach 40 to 70°C, which can cause
low-temperature burns.
•Periodically check the battery charger and adapter, particularly the cord, plug, and case,
for any damage. If the battery charger or adapter is broken, do not use it until it has
been repaired by the place of purchase or a distributor.
•Use the product according to the directions for use or those of a safety supervisor. Do not
allow anyone (including children) with reduced physical, sensual, or mental capacity, or
those without experience or knowledge, to use the product. Do not allow children to
play near the product.
NOTICE
Be sure to also inform users of the following:
•Be sure to attach dummy plugs to any unused ports.
•For installation and adjustment of the product, consult the place of purchase.
•The components are designed to be fully waterproofed to withstand wet weather riding
conditions; however, do not deliberately place them into water.
•Handle the components carefully, and avoid subjecting them to strong shock.
•Before connecting the battery, make sure that there is no water collecting in the area
where the battery will be connected (connector), and that it is not dirty.
8
TO ENSURE SAFETY
•It is recommended to use a SHIMANO genuine battery. If using a battery from another
company, be sure to read the owner's manual thoroughly prior to use.
•Some of the important information in this dealer's manual can also be found on the
device labels.
Charging can be carried out at any time, regardless of the
remaining battery, but please fully charge the battery in the
following cases:
•The battery cannot be used at the time of purchase. Before riding, be sure to fully charge
the battery.
•If the battery has become completely empty, charge it as soon as possible. If you leave
the battery without charging it, the battery will deteriorate and may become unable to
be used.
Handling the battery:
•If the screen of the cycle computer is not displayed, fully charge the battery. The battery
level may affect the display.
•Press the battery power button and if the LED display does not light up, the protective
circuit is operating. Connect the battery charger and charge the battery to deactivate
this.
•If the battery is charged in a low-temperature environment of 5°C or lower, the traveling
distance of a full charge will be shorter. Also, if the battery is used in a low-temperature
environment of 5°C or lower, the battery consumption will become quicker. This is due to
the characteristics of the battery, and the battery will return to normal when at a normal
temperature.
•Riding with a high level of assistance in a low-temperature environment when the
battery level is low may cause the battery level to drop to 0%, due to the characteristics
of the battery. Charge it before use.
Handling the battery charger:
•The battery can be charged at temperatures between 0°C - 40°C. The battery charger will
not operate at temperatures outside the range. It will display an error. (The battery
charger LED lamp flashes. )
•Do not use in environments with high humidity. (EC-E8004)
•Do not use outdoors or in environments with high humidity. (Battery charger other than
the EC-E8004)
•Charge the battery in a location not exposed to rain or wind. (EC-E8004)
9
TO ENSURE SAFETY
•Charge the battery indoors to avoid exposure to rain or wind. (Battery charger other
than the EC-E8004)
•Do not place the battery charger on dusty floors when using it.
•Place the battery charger on a stable surface such as a table when using it.
•Do not place any objects on top of the battery charger or its cable. Also, do not cover
them with the cover.
•Do not bundle the cables.
•Do not hold the battery charger by the cables when carrying it.
•Do not apply excessive tension to the cable and charging plug.
•In order to prevent the cable from being damaged, avoid wrapping it around the main
body during storage.
•Do not wash the battery charger or wipe it using detergents.
•Do not allow children to play near the product.
•When charging with the battery installed to a bicycle, take care that your legs, etc. do
not get caught in the battery charger cord. Doing so may cause injury or cause the bicycle
to fall over and break the components.
•When charging the battery while it is mounted on the bicycle, be careful of the
following:
–Before charging, check that there is no water on the charging port of the charging
plug.
–Check that the battery mount is locked before charging.
–Do not remove the battery from the battery mount while charging.
–Do not ride with the battery charger mounted.
–Close the cap on the charging port when not charging.
–Fix the bicycle in place when charging, so that it does not tip over.
•Make sure to close the charging port cap after charging is complete. If foreign material
such as dirt or dust is adhering to the charging port, it may not be possible to insert the
charging plug.
•Using the battery outside the operating temperature range may cause problems with
operation or performance degradation.
•The charging time is longer when the battery temperature is high.
10
TO ENSURE SAFETY
Care and maintenance:
•The number written on the key of the battery mount is necessary when purchasing a
spare key. Store it carefully.
•Do not use thinner or other solvents to clean any of the components. Such substances
may damage the surface.
•When there is dirt on the terminals of the battery mount and battery charger, remove
the battery, remove the power plug from the electrical outlet, then clean them with a
clean rag or cotton bud dampened with ethanol, etc. If you repeatedly install and
remove the battery while they are still dirty, it may cause wear on the terminals and
make them unable to be used.
Terminal example
•Keep the surface where the battery contacts the battery mount clean. If the battery is
connected with foreign material such as dirt or dust attached, the battery may become
unable to be removed.
•Use a damp, well wrung out cloth, when cleaning the battery and plastic cover.
•For any questions regarding methods of installation and maintenance, please contact
your place of purchase.
•Contact the place of purchase for updates of the component software. The most up-to-
date information is available on the SHIMANO website.
•Products are not guaranteed against natural wear and deterioration from normal use
and aging.
•For maximum performance we highly recommend SHIMANO lubricants and maintenance
products.
The actual product may differ from the illustration because this manual is
intended mainly to explain the procedures for using the product.
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