Shini SAL-UG Series Manuale utente
SAL-UG
Separate-vacuum Hopper Loader
Date: Apr., 2023
Version: Ver.D (English)
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Contents
1. General Description .....................................................................................5
1.1 Coding Principle......................................................................................6
1.2 Feature ...................................................................................................6
1.3 Loading capacity.....................................................................................8
1.4 Safety Regulations..................................................................................8
1.4.1 Safety Signs and Labels................................................................8
1.4.2 Signs and Labels...........................................................................9
1.5 Exemption Clause...................................................................................9
2. Structure Characteristics and Working Principle.................................... 10
2.1 Main Functions......................................................................................10
2.1.1 Working Principle ........................................................................10
3. Installation and Debugging .......................................................................12
3.1 Install the Machine on the Dryer ...........................................................12
3.1.1 Installation Elements...................................................................12
3.1.2 Installation Steps.........................................................................12
3.1.3 Power Supply..............................................................................13
4. Application and Operation.........................................................................14
4.1 Control panel description ........................................................................ 14
4.2 Parameter Setting ..................................................................................15
4.2.1 Parameter Setting .......................................................................15
4.2.2 Communication Parameter Setting..............................................18
4.3 Alarm Program......................................................................................18
4.4 Operaton Procedure Description...........................................................19
4.4.1 Operation Procedure...................................................................19
4.4.2 Data Resetting.............................................................................20
4.5 Communication Address protocol modbus-RTU）.............................21
5. Trouble-shooting........................................................................................ 25
6. Maintenance and Repair............................................................................ 26
6.1 Material Hopper .................................................................................... 26
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6.2 Main Body.............................................................................................27
6.3 Glass Tube ...........................................................................................27
6.4 Reed Switch, Photoelectric Switch........................................................28
6.5 Weekly Checking..................................................................................28
6.6 Monthly Checking .................................................................................28
6.7 Maintenance Schedule .........................................................................29
6.7.1 About the Machine ......................................................................29
6.7.2 Installation & Inspection ..............................................................29
6.7.3 Daily Checking ............................................................................29
6.7.4 Weekly Checking.........................................................................29
6.7.5 Monthly Checking........................................................................29
Picture Index
Picture 1-1: SAL-20HP-UG..................................................................................5
Picture 1-2: Loading Capacity .............................................................................8
Picture 2-1: Working Principle ...........................................................................10
Picture 3-1: Installation Elements......................................................................12
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1. General Description
Read this manual carefully before operation to prevent damage of the
machine or personal injuries.
SAL-UG series separate-vacuum hopper loader are based on the established
design and now feature more attractive appearance, better performance, and
improved ease of operation. The whole range comprises of seven models
equipped with vacuum blower from 1 to 15 HP. Economy models can be offered
on request.
Picture 1-1: SAL-20HP-UG
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1.1 Coding Principle
1.2 Feature
The series of SAL-UG/UGP modes adopt LCD displayer + microcomputer
controller which features direct display and easy operation;
The controller has independent mixing and shut-off output function, which can
control the proportional valve SPV-U and shut-off box SBU directly;
Equipped with RS485 communication interface;
Equipped with audible and visual alarm
SAL-5HP-UG and above models are equipped with standard filter purging
devices;
SAL-5HP-UG/UGP(-D) series integrates cyclone and filter that effectively
reduces the filter load;
The series of SAL-UG/UGP models are equipped with vacuum breaking valve
to protect the protector;
SAL-UG series is equipped with Euro stainless steel hopper to ensure no
materials contamination.
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All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any
problem during using the machine, please contact the company or the local
vendor.
Shini Hotline Service:
Headquarter and Taipei factory：
Tel: + 886 (0)2 2680 9119
Shini Plastics Technologies (Dongguan), Inc.：
Tel: +86 (0)769 8331 3588
Shini Plastics Technologies (Pinghu), Inc.：
Tel: +86 (0)573 8522 5288
Shinden Precision Machinery (Chongqing), Inc.:
+86 (0)23 6431 0898
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1.3 Loading capacity
Picture 1-2: Loading Capacity
1.4 Safety Regulations
Strictly abide by the following safety regulations to prevent damage of the
machine or personal injuries.
1.4.1 Safety Signs and Labels
All the electrical components should be installed by professional
technicians.
Turn off the main switch and control switch during maintenance or repair.
Warning! High voltage!
This sign is attached on the cover of control box!
Warning! Be careful!
Be more careful at the place where this sign appears!
Attention！
No need for regular inspection because all the electrical parts in the control
unit are fixed tightly！
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1.4.2 Signs and Labels
1. Please clean the suction filter regularly to avoid clogging and
ensure proper loading capacity and long life span.
2. The one year warranty does not cover the suction filter, please
clean the filter carefully.
1.5 Exemption Clause
The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:
1. Any careless or man-made installations, operation and maintenances upon
machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or repairing.
4. Employing consumables or oil media that are not appointed by Shini.
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2. Structure Characteristics and Working Principle
2.1 Main Functions
SAL-UG series "Euro" Separate-vacuum hopper Loaders are suitable for
conveying plastic granules over long distance. Utilizing high efficiency vacuum
blower to produce vacuum in material hopper, plastic materials will then be fed
into material hopper by outside pressure.
2.1.1 Working Principle
17
16
15
14
13
9
12
5
11
3
10
6
4
2
8
1
7
Parts Name：
1. Vacuum breaking separator
2. Blower 3. Vacuum breaking separating valve
4. Dust collective hopper
5.Spraying solenoid valve 6. suction port 7. Main power swich 8. Control box
9. Alarm light 10.Reverse spraying filter
11. Filter 12.Spraying device
13. Mat. inlet pipe 14. Hopper 15. Material 16. Discharge plate
17. Reed switch
Picture 2-1: Working Principle
After the main power switch (7) is turned to the right, and the control box (8) is
powred on, the blower (2) starts working, causing negative pressure vacuum to be
generated in the hopper (14). Meanwhile, the discharge plate (16) is closed, and
the materials (15) in the material storage tank enter the hopper due to the air
pressure difference from the feeding pipe (13). After the suction time is over, the
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