Shop fox SHOP FOX W2006 Manuale utente

INSTRUCTION MANUAL

Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

MODELS

W2005, W2006, W2007

CLASSIC FENCE

CONTENTS

INTRODUCTION ............................................................................................ 2¦¦¦¦

General ........................................................................................................... 2

Warranty ......................................................................................................... 3

SAFETY PRECAUTIONS ................................................................................... 4

INSTALLATION ............................................................................................. 5

Inventory ........................................................................................................ 5

Rail Installation ................................................................................................ 6

Correcting Mounting Hole Misalignment ................................................................... 7

Magnetic Switch ................................................................................................ 8

7-Foot Rails ..................................................................................................... 9

Blade Guard ................................................................................................. 10

Fence .......................................................................................................... 10

ADJUSTMENTS ............................................................................................11

Fence Parallelism ............................................................................................ 11

Lock Handle .................................................................................................. 12

Fence-to-Table Clearance .................................................................................. 12

Scale and Cursor ............................................................................................. 13

OPERATIONS ..............................................................................................14

Using a Wood Fence Facing ................................................................................ 14

Using Board Buddies® ....................................................................................... 14

PARTS ......................................................................................................15

W2005 Fence Parts Diagram ................................................................................ 15

W2005 Standard Rail Parts Diagram ....................................................................... 16

W2007 Leg and 7' Rail Parts Diagram ..................................................................... 17

W2005 Parts List .............................................................................................. 18

W2007 Parts List .............................................................................................. 18

-2- Shop Fox® Classic Fence

Thank you for purchasing Woodstock

International’s SHOP FOX® Classic Fence.

This fence is classic in its design and function,

and provides a perfect upgrade for table saw

owners who expect precision and ease of

installation. It has been designed to fit almost

all contractor and cabinet-style table saws and

is easy to install.

The SHOP FOX® Fence features include:

• Wide T-shape style design for maximum

accuracy and support.

• Single locking action cam lever.

• Simple mounting procedure, easy lift off

design for the fence makes using jigs and

fixtures simple.

• HDPE high durability plastic fence surface

provides low sliding resistance.

• Fence can be used on either the right or

left side of the blade.

• Magnified cursor can be mounted on

either side of the fence.

• Fence body has powder coated paint

surface for durability.

• Standard rails provide 25" maximum rip to

the right of the blade (W2005).

• Optional long rails provide 54" maximum

rip to the right of the blade (W2006).

Woodstock is pleased to provide this manual

to assist in the installation and operation of

the SHOP FOX® Classic Fence. It represents

our effort to offer the finest documentation

available. If you feel there are areas where this

manual could be improved, we encourage you

to write us with your comments at the following

address:

Technical Documentation

Woodstock International, Inc.

P.O. Box 2309

Bellingham, WA 98227

Tel: (360) 734-3482

Fax: (360) 671-3050

This fence was specifically designed to

be used on table saws to assist in cutting

operations. DO NOT MODIFY AND/OR USE

THIS FENCE FOR ANY OTHER PURPOSE.

Modifications or improper use of this device

will void the warranty. If you are confused

about any aspect of this accessory, DO NOT

use it until all your questions have been

answered. Serious injury may occur.

General

INTRODUCTION

Shop Fox® Classic Fence -3-

Woodstock International, Inc. (Woodstock)

warrants this product against defects in

workmanship and materials under normal use

and service for a period of one year. This

warranty extends to the original purchaser from

the date of purchase. This warranty does not

apply to defects due directly or indirectly to

misuse, abuse, negligence, accidents, repairs

or alterations or lack of maintenance.

This is Woodstock’s sole written warranty and

any and all warranties that may be implied by

law, including any merchantability or fitness,

for any particular purpose, are hereby limited

to the duration of this written warranty. We do

not warrant or represent that the merchandise

complies with the provisions of any law or acts.

In no event shall Woodstock’s liability under

this warranty exceed the purchase price paid

for the product and any legal actions brought

against Woodstock shall be tried in the State of

Washington, County of Whatcom.

We shall in no event be liable for death,

injuries to persons or property or for incidental,

contingent, special or consequential damages

arising from the use of our products.

To take advantage of this warranty, the product

or part must be returned to the original place

of purchase. Proof of purchase must accompany

the merchandise. Woodstock reserves the right

to change specifications at any time since we

constantly strive to achieve better quality

equipment.

We make every effort to ensure that our

products meet high quality and durability

standards and we hope you never need to use

this warranty.

Warranty

-4- Shop Fox® Classic Fence

12. USE A PUSH STICK WHEN CUTTING

NARROW PIECES.

13. DO NOT REACH BEHIND TABLE SAW

TO GRAB CUTOFF PIECE. If wood binds

against saw blade it will kick back faster

than you can let go.

14. DO NOT LET THE END OF THE

WORKPIECE CONTACT THE FENCE WHILE

CROSSCUTTING WOOD WITH THE MITER

GAUGE. There is a potential for kick-back.

Move the fence away.

15. DISCONNECT TABLE SAW FROM POWER

before servicing and when changing

accessories, such as blades, bits, and

cutters.

16. AVOID ACCIDENTAL STARTING. Make sure

the switch is in the “OFF” position before

plugging in the cord.

17. CHECK DAMAGED PARTS. Do not operate

the table saw until you are certain it is in

perfect running condition.

18. NEVER LEAVE THE TABLE SAW RUNNING

UNATTENDED - TURN POWER OFF. Do not

leave the saw until it comes to a full stop.

19. DO NOT OPERATE EQUIPMENT IF USING

DRUGS, ALCOHOL, OR MEDICATION.

20. DO NOT OPERATE EQUIPMENT if you are

mentally or physically fatigued.

21. IF THERE IS SOMETHING YOU DO NOT

UNDERSTAND, DO NOT OPERATE

MACHINE! Ask for help first.

22. BAD HABITS ARE DANGEROUS. Review all

safety procedures often.

1. KNOW YOUR TABLE SAW. Read the

owner’s manual carefully. Learn the tool’s

applications and limitations, as well as its

particular hazards.

2. DO NOT REMOVE GUARDS. Maintain

guards in working order.

3. ENSURE THAT YOUR TABLE SAW IS

ELECTRICALLY GROUNDED. Never remove

the grounding prong.

4. KEEP WORK AREA CLEAN. Cluttered areas

invite accidents.

5. AVOID DANGEROUS ENVIRONMENTS.

Do not use power tools in damp or wet

locations or expose them to rain. Keep

your work area well lighted.

6. MAKE WORKSHOP CHILD-PROOF with

padlocks, master switches, or by removing

starter keys.

7. DO NOT FORCE WORK THROUGH TABLE

SAW. Tools work better and more safely

when they are allowed to work at their

own speed.

8. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, or jewelry

that might get caught in moving parts.

Non-slip footwear should be worn. Tie

back long hair.

9. NEVER STAND OR LEAN ON TOOL.

10. ALWAYS USE SAFETY GLASSES, EAR

PROTECTION AND RESPIRATORY

PROTECTION.

11. DO NOT OVERREACH. Keep proper footing

and balance at all times.

These safety rules cannot cover every situation in a woodshop. Consider your conditions when

setting up and using your SHOP FOX® Classic Fence.

SAFETY PRECAUTIONS

Shop Fox® Classic Fence -5-

Inventory

Installation of the SHOP FOX® Classic Fence

involves mounting the front and back rails to

your table saw, setting the fence on the rails

and doing a simple alignment. First check the

contents of the package:

Model W2005

Fence Assembly .............................. 1

Back Rail ..................................... 1

Front Rail ..................................... 1

Front Rail Rectangular Tube ............... 1

Scale ........................................... 1

Drill and Tap ................................. 1

Blade Guard Clamp Bag

• V-Clamp .................................. 1

• L-Bracket ................................. 1

• Locking Plate ............................ 1

• Hex Bolt 1⁄4-20 X 11⁄2" ................. 2

• Flat Washer 1⁄4" ......................... 4

• Hex Nut 1⁄4-20 ........................... 2

• Hex Bolt 5⁄16-18 X 3⁄4" ................. 1

• Flat Washer 5⁄16" ....................... 2

• Hex Nut 5⁄16-18 .......................... 1

Rail Mounting Bags

• Hex Bolt 1⁄4-20 X 3⁄4" ................... 4

• Hex Bolt 3⁄8-16 X 1" ..................... 4

• Flat Hd Scr 1⁄4-20 X 3⁄4" ................. 2

• Flat Washer 1⁄4" ........................10

• Flat Washer 3⁄8" ......................... 8

• Hex Nut 1⁄4-20 ............................. 2

• Hex Bolt M10-1.5 X 25 ................. 4

Model W2006

Fence Assembly .............................. 1

All other components are the same as the

Model W2007.

INSTALLATION

Model W2007

Back Rail 7' ................................... 1

Front Rail 7' ................................... 1

Front Rail Rectangular Tube 7' ............ 1

Scale ........................................... 1

Drill and Tap ................................. 1

Blade Guard Clamp Bag

• V-Clamp .................................. 1

• L-Bracket ................................. 1

• Locking Plate ............................ 1

• Hex Bolt 1⁄4-20 X 11⁄2" ................. 2

• Flat Washer 1⁄4" ......................... 4

• Hex Nut 1⁄4-20 ........................... 2

• Hex Bolt 5⁄16-18 X 3⁄4" ................. 1

• Flat Washer 5⁄16" ....................... 2

• Hex Nut 5⁄16-18 .......................... 1

Rail Mounting Bags

• Hex Bolt 1⁄4-20 X 3⁄4" ................... 4

• Hex Bolt 3⁄8-16 X 1" ..................... 4

• Flat Hd Scr 1⁄4-20 X 3⁄4" ................. 2

• Flat Washer 1⁄4" ........................10

• Flat Washer 3⁄8" ......................... 8

• Hex Nut 1⁄4-20 ............................. 2

• Hex Bolt M10-1.5 X 25 ................. 4

Legs ........................................... 2

Support Bracket .............................. 2

Feet ............................................ 2

Leg Mounting Bag

• Hex Nut 1⁄2-12 ............................. 2

• Flat Washer 3⁄8" ......................... 8

• Hex Bolt 1⁄4-20 X 1⁄2" .................. 4

• Flat Washer 1⁄4" ......................... 4

• Hex Bolt 3⁄8-16 X 5⁄8" ................... 2

Note—Extra mounting hardware has been included

to compensate for differences between table

saws. You may not need all of the hardware that

is included in the inventory.

-6- Shop Fox® Classic Fence

Figure 2. Mounting the front and back rails.

3. Position the back rail so its top edge

is flush with the table top and the

rectangular cut-outs are in line with the

miter slots. See Figure 1.

UNPLUG the saw power cord, and TURN

OFF the power switch before you begin

fence installation procedures. Accidental

saw startup while installing or adjusting the

fence will result in serious personal injury.

Rail Installation

On most saws, the mounting holes for the rails

will match the existing rail mounting holes.

On the saws where the mounting holes do

not line up, see Correcting Mounting Hole

Misalignment on Page 14 for instructions on

drilling new holes.

Metric and standard hex bolts have been

included to fit most common rail installations.

Mounting the Back Rail

1. Remove the mounting hardware for the

blade guard which extends over the back

edge of the table. (Be sure to reinstall the

guard after completion.)

2. Locate the back fence rail (the rail with

the two rectangular cut-outs on one edge

and one cutout on the other edge) and set

it against the rear edge of the table saw.

Figure 1. Attaching the back rail.

4. Attach the rail using the mounting

hardware from the old rail or two 3⁄8"-16

x 1" or M10-1.5 X 25 hex head bolts and

washers. Secure as shown in Figure 2.

Shop Fox® Classic Fence -7-

Mounting The Front Rail

1. Align the side of the front rail with two

rectangular cutouts against the edge of the

table.

2. Set the top edge of the front rail so it is

flush with the table top and the cutouts

are in line with the miter slots. If your saw

table has a beveled front edge, then align

the top of the rail with the bottom edge of

the bevel. See Figure 3.

Figure 3. Attaching the front rail bracket.

Bottom Edge

of Bevel

3. Attach the rail using the mounting

hardware from the old rail or two 3⁄8"-16

x 1" or M10-1.5 X 25 hex head bolts and

washers. Secure as shown in Figure 2.

Figure 4. Shimming the front tube.

Mounting The Front Rail Tube

1. Orient the machined flat edge of the tube

so it faces the table edge.

2. Thread four 1⁄4-20 X 3⁄4" hex bolts and

1⁄4" washers through the rail and into the

threaded holes in the bottom of the tube.

3. If your table has a beveled front edge,

it may be necessary to install spacers or

shims between the rail and the rectangular

tube as shown in Figure 4. The spacers

should equal approximately the height of

the bevel (3⁄8" on most saws). Four to six

washers installed with each of the four

attachment screws should raise the height

of the tube enough to assure clearance of

the fence above the table surface.

4. Mount the fence on the rails and check the

clearance between the bottom edge of the

HDPE facing and the table top.

5. Add or remove shims from the tube to

rail mounting until a clearance of at least

1⁄16" is achieved. Note—This clearance

should never exceed 1⁄8", as this can allow

material to get under the fence during

certain types of sawing operations.

Note: Do not install the scale at this time.

-8- Shop Fox® Classic Fence

Figure 5. Rear rail pad location.

Rear Rail

Support Pad

Fence Shown Upside Down

Fence

1. Raise the lock handle up to release the

fence locking tab and place the fence down

on the rails.

2. Make sure the angle bracket of the fence

assembly fits easily into the slot created by

the front rail bracket and rectangular tube.

• If any binding is experienced, loosen the

rail mounting bolts and adjust the rails.

3. Install the fence, and check to see that

it slides smoothly along the rails without

binding or catching on the table surface.

• If any binding is experienced, loosen the

rail mounting bolts and adjust the rails.

4. Make sure you keep the rail support pad free

of debris and dirt. This pad is pre-positioned

so that it slides along the top of the rail or

the top of the table. The rear rail support

pad is located on the underside of the fence.

See Figure 5.

7-Foot Rails

The W2006/2007 extended 7' rail set for the

SHOP FOX® Classic Fence increases the rip

capacity to the right of the blade to 54''.

These are mounted in the same manner as the

standard rails. The long rail set also includes

legs which provide added stability for the table

saw/fence assembly when large or heavy work

is positioned on the table.

Mounting the extension legs

1. Attach rails according to the rail installation

instructions on page 6 & 7.

2. Thread a 1⁄2" hex nut onto each foot and

thread a foot into the bottom of each leg.

3. Loosely bolt a brace to each of the legs

with a 3⁄8-16 x 3⁄4" hex bolt and three 3⁄8"

washers. Place two of the washers between

the leg and the brace.

4. Position the legs as shown in Figure 6 and

insert two 1⁄4-20 x 1⁄2" hex bolts with washers

through each rail and loosely thread them

into the legs.

5. Rotate the braces up and thread a 3⁄8-16 x

5⁄8" hex bolt with a washer through each rail

and into the braces.

6. Place a level on the rails and adjust the feet

until the rails are level, then tighten the hex

nuts on the feet against the bottom of the

legs.

7. Tighten all of the bolts.

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