SICK DeTec4 Core Manuale utente

OPERATING INSTRUCTIONS

deTec4 Prime

Safety light curtain

Described product

deTec4 Prime

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch, Germany

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, expurgation or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

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Contents

1 About this document........................................................................ 6

1.1 Scope......................................................................................................... 6

1.2 Target groups and structure of these operating instructions................ 6

1.3 Additional information.............................................................................. 7

1.4 Symbols and document conventions...................................................... 7

2 Safety information............................................................................ 9

2.1 General safety notes................................................................................. 9

2.2 Correct use................................................................................................ 9

2.3 Requirements for the qualification of personnel.................................... 10

3 Product description........................................................................... 12

3.1 Structure and function............................................................................. 12

3.2 Product characteristics............................................................................. 13

3.2.1 Absence of blind zones........................................................... 13

3.2.2 Automatic calibration of the protective field width................ 13

3.2.3 Beam coding............................................................................ 13

3.2.4 Alignment aid........................................................................... 13

3.2.5 Restart interlock...................................................................... 14

3.2.6 External device monitoring (EDM).......................................... 14

3.2.7 Cascading................................................................................. 14

3.2.8 System plug.............................................................................. 14

3.2.9 Flexible control cabinet cabling and status indication on

both sides................................................................................. 16

3.2.10 Status indicators...................................................................... 16

3.3 Example applications............................................................................... 19

4 Project planning................................................................................ 21

4.1 Manufacturer of the machine.................................................................. 21

4.2 Operator of the machine.......................................................................... 21

4.3 Design........................................................................................................ 21

4.3.1 Scanning range and protective field width............................. 22

4.3.2 Minimum distance from the hazardous point....................... 22

4.3.3 Minimum distance to reflective surfaces............................... 25

4.3.4 Protection against interference from systems in close prox‐

imity to each other................................................................... 26

4.4 Integration in electrical control................................................................ 28

4.4.1 Restart interlock...................................................................... 31

4.4.2 External device monitoring (EDM).......................................... 32

4.4.3 Application diagnostic output................................................. 33

4.4.4 Connection of sender and receiver........................................ 33

4.4.5 Laser alignment aid................................................................. 33

4.4.6 Cascading................................................................................. 34

4.4.7 Connection diagrams.............................................................. 37

CONTENTS

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5 Mounting............................................................................................. 40

5.1 Safety......................................................................................................... 40

5.2 Unpacking.................................................................................................. 40

5.3 Mounting the system plug........................................................................ 41

5.4 Installation................................................................................................ 42

5.4.1 Mount the QuickFix bracket.................................................... 43

5.4.2 Mount optional FlexFix bracket............................................... 44

5.4.3 Mount optional exchange bracket.......................................... 47

5.5 Attach information label........................................................................... 49

6 Electrical installation........................................................................ 50

6.1 Safety......................................................................................................... 50

6.2 System connection (M12, 5-pin)............................................................. 51

6.3 System connection (M12, 8-pin)............................................................. 52

6.4 Extension connection (M12, 5-pin)......................................................... 53

7 Configuration..................................................................................... 54

7.1 Factory settings......................................................................................... 54

7.2 Configuration mode.................................................................................. 55

7.3 Beam coding............................................................................................. 56

7.4 Restart interlock....................................................................................... 57

7.5 External device monitoring (EDM)........................................................... 57

7.6 Application diagnostic output.................................................................. 58

7.7 Cascading.................................................................................................. 58

7.8 Status indication on both sides............................................................... 60

8 Commissioning.................................................................................. 61

8.1 Safety......................................................................................................... 61

8.2 Overview.................................................................................................... 61

8.3 Switching on.............................................................................................. 62

8.4 Align the sender and receiver.................................................................. 62

8.5 Checks....................................................................................................... 66

9 Operation............................................................................................ 67

9.1 Safety......................................................................................................... 67

9.2 Regular test rod test................................................................................. 67

9.3 LEDs........................................................................................................... 69

10 Maintenance...................................................................................... 71

10.1 safety......................................................................................................... 71

10.2 Regular cleaning....................................................................................... 71

10.3 Regular inspection.................................................................................... 72

11 Troubleshooting................................................................................. 73

11.1 Safety......................................................................................................... 73

11.2 Diagnostic LEDs........................................................................................ 73

11.2.1 Indications when switching on................................................ 73

CONTENTS

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11.2.2 Status indication...................................................................... 75

11.2.3 Fault indicators........................................................................ 76

12 Decommissioning............................................................................. 80

12.1 Protection of the environment................................................................. 80

12.2 Disposal..................................................................................................... 80

13 Technical data.................................................................................... 81

13.1 Data sheet................................................................................................. 81

13.2 Response time.......................................................................................... 84

13.3 Power consumption.................................................................................. 85

13.4 Table of weights........................................................................................ 86

13.5 Dimensional drawings.............................................................................. 87

14 Ordering information........................................................................ 88

14.1 Scope of delivery...................................................................................... 88

14.2 Variants..................................................................................................... 88

14.3 Ordering information deTec4 Prime........................................................ 88

15 Accessories........................................................................................ 93

15.1 Brackets.................................................................................................... 93

15.2 Mounting accessories.............................................................................. 94

15.3 Weld spark guard...................................................................................... 95

15.4 Connectors................................................................................................ 96

15.5 Alignment aid............................................................................................ 99

15.6 Deflector mirrors....................................................................................... 100

15.6.1 Mounting.................................................................................. 100

15.6.2 Change in scanning range using deflector mirrors................ 100

15.6.3 Deflector mirror PNS75 - ordering information...................... 101

15.6.4 Deflector mirror PSN125 - ordering information................... 101

15.7 Mirror columns and device columns....................................................... 102

15.7.1 Mirror columns......................................................................... 102

15.7.2 Device columns........................................................................ 102

15.8 Cleaning agent.......................................................................................... 102

15.9 Test rods.................................................................................................... 102

16 Annex.................................................................................................. 103

16.1 Compliance with EU directives................................................................. 103

16.2 Checklist for initial commissioning and commissioning........................ 104

17 List of figures..................................................................................... 105

18 List of tables....................................................................................... 107

CONTENTS

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Subject to change without notice

1 About this document

These operating instructions contain information required during the life cycle of the

safety light curtain.

These operating instructions are available to all those who work with the safety light

curtain.

Please read these operating instructions carefully and make sure that you understand

the content fully before working with the safety light curtain.

1.1 Scope

These operating instructions only apply to the deTec4 Prime safety light curtain with the

following type label entry Operating Instructions: 8017724, or 8017724/YQ03.

These operating instructions are included with SICK part number 8017724/YQ03 (all

available languages).

1.2 Target groups and structure of these operating instructions

These operating instructions are intended for the following target groups: Project devel‐

opers (planners, developers, designers), installers, electricians, safety experts (e.g., CE

authorized representatives, compliance officers, persons who test and approve the

application), operators, and maintenance personnel.

The structure of these operating instructions is based on the life cycle phases of the

safety light curtain: Project planning, mounting, electrical installation, commissioning,

operation, and maintenance.

In many applications, the target groups are assigned as follows to the manufacturer

and the organization operating the machine in which the safety light curtain is inte‐

grated:

Area of responsibility Target group Special chapters of these operating instruc‐

tions 1)

Manufacturer Project developers

(planners, developers,

designers)

Project planning, page 21

Configuration, page 54

Technical data, page 81

Accessories, page 93

Installers Mounting, page 40

Electricians Electrical installation, page 50

Safety specialists Project planning, page 21

Configuration, page 54

Commissioning, page 61

Technical data, page 81

Checklist for initial commissioning and com‐

missioning, page 104

Operating company Operator Operation, page 67

Troubleshooting, page 73

Maintenance person‐

nel

Maintenance, page 71

Troubleshooting, page 73

Ordering information, page 88

1) Chapters not listed here are intended for all target groups. All target groups must take into account the

safety and warning instructions of the complete operating instructions!

In other applications, the operating organization is also the manufacturer of the equip‐

ment with the corresponding allocation of the target groups.

1 ABOUT THIS DOCUMENT

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1.3 Additional information

www.sick.com

The following information is available on the Internet:

•versions in other languages

•data sheets and application examples

•CAD data of drawings and dimensional drawings

•certificates (e.g. EU declaration of conformity)

•Guide for Safe Machinery (Six steps to a safe machine)

1.4 Symbols and document conventions

In this document, the following symbols and conventions are used:

Safety notes and other notes

In this document, the following types of safety notes and other notes are used:

DANGER

Indicates a situation presenting imminent danger, which will lead to a fatality or serious

injuries if not prevented.

WARNING

Indicates a potentially dangerous situation, which may lead to a fatality or serious inju‐

ries if not prevented.

CAUTION

Indicates a potentially dangerous situation, which may lead to moderately severe or

minor injuries if not prevented.

NOTICE

Indicates a potentially dangerous situation, which may lead to material damage if not

prevented.

NOTE

Indicates useful tips and advice.

Instructions to action

bThe arrow denotes instructions to action. Read carefully and follow the instructions

for action.

1. The sequence of instructions for action is numbered.

2. Read carefully and follow the instructions for action in the order stated.

LED symbols

These symbols indicate the status of an LED:

The LED is off.

The LED is flashing.

The LED is illuminated continuously.

Sender and receiver

These symbols indicate the sender and receiver of the safety light curtain:

ABOUT THIS DOCUMENT 1

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The symbol indicates the sender.

The symbol indicates the receiver.

1 ABOUT THIS DOCUMENT

8O P E R A T I N G I N S T R U C T I O N S | deTec4 Prime 8017726/YQ03/2015-10-15 | SICK

Subject to change without notice

2 Safety information

This chapter contains information on general safety for the safety light curtain.

More safety information about specific usage situations of the safety light curtain is

available in the respective chapters.

2.1 General safety notes

DANGER

Hazard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

bPlease read this document carefully and make sure that you understand the con‐

tent fully before working with the device.

bPay particular attention to all warnings in this document.

CAUTION

Class 1 laser

LASER

Figure 1: Class 1 laser

This device has been classified in accordance with the following standards:

•IEC 60825-1:2007/EN 60825-1:2007

•IEC 60825-1:2014/EN 60825-1:2014

•21 CFR 1040.10 and 1040.11, except for deviations pursuant to Laser Notice

No. 50 dated 2007-06-24

The laser is eye-safe. Looking directly into the laser may cause temporary impairments.

The outlet opening of the laser radiation is located in the sender, see figure 3,

page 17. The laser is only active when the laser alignment aid is switched on.

Laser identification is located on the rear of the sender.

bComply with the latest version of the applicable provisions on laser protection.

CAUTION

If any operating or adjusting devices other than those specified in this document are

used or other methods are employed, this can lead to dangerous exposure to radiation.

bOnly use the operating or adjusting devices specified in this document.

bOnly follow the methods specified in this document.

bDo not open the housing, except for the purposes of the installation and mainte‐

nance work specified in these operating instructions.

2.2 Correct use

The deTec4 Prime safety light curtain is an electro-sensitive protective device (ESPE)

and is suitable for the following applications:

SAFETY INFORMATION 2

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•Hazardous point protection

•Access protection

•Hazardous area protection

The deTec4 Prime safety light curtain must only be used within the limits of the prescri‐

bed and specified technical data and operating conditions at all times.

Any instance of improper use, incorrect modification, or manipulation of the

deTec4 Prime safety light curtain shall void any warranty provided by SICK AG; further‐

more, SICK AG shall not accept any responsibility or liability for any resulting damage

and consequential damage.

Foreseeable misuse

DANGER

Hazard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

The safety light curtain works as an indirect protective measure and cannot provide pro‐

tection from parts thrown out nor from emitted radiation. Transparent objects are not

detected.

bOnly use the safety light curtain as an indirect protective measure.

Among others, the deTec4 Prime safety light curtain is not suitable for the following

applications:

•Outdoors

•Under water

•In explosive environments

•At altitudes over 3,000 m above sea level

•In environments with enhanced ionizing radiation

2.3 Requirements for the qualification of personnel

The safety light curtain must be configured, installed, connected, commissioned and

serviced only by qualified safety personnel.

Project planning

For project planning, a person is considered competent when he/she has expertise and

experience in the selection and use of protective devices on machines and is familiar

with the relevant technical rules and national work safety regulations.

Mechanical mounting

For mechanical mounting, a person is considered competent when he/she has the

expertise and experience in the relevant field and is sufficiently familiar with the appli‐

cation of the protective device on the machine that he/she can assess its operational

safety status.

Electrical installation

For electrical installation, a person is considered competent when he/she has the

expertise and experience in the relevant field and is sufficiently familiar with the appli‐

cation of the protective device on the machine that he/she can assess its operational

safety status.

2 SAFETY INFORMATION

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