Siemens SIREC D200 Manuale utente

A5E0100017867D-04 GN: 30400_D200-300-400

Manual Edition 12/2006

Siemens Aktiengesellschaft

Automation and Drives (A&D)

Sensors and Communication

Process Sensors

76181 KARLSRUHE

GERMANY

Display recorders

SIREC D200

SIREC D300

SIREC D400

www.siemens.com/processinstrumentation

Display recorders SIREC D200, D300, D400 12/2006

Manual Edition

sirec

A5E01001767-04

@1PA5E010001767@

A5E01001767

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A5E01001767-04

Table of Contents

Section 1: Preface .............................................................................. 1

Preface ........................................................................................................... 1

Thank you for choosing a SIEMENS recorder..................................................... 1

Supplementary documentation ................................................................................. 1

Notes......................................................................................................................... 1

Trademarks............................................................................................................... 1

Safety ............................................................................................................. 2

Symbols..................................................................................................................... 2

Static Electricity........................................................................................................ 2

Protocols used in this manual ........................................................................ 3

Safety and Symbol Identification.............................................................................. 3

Warnings and Safety Precautions .................................................................. 3

Do’s and Don’ts......................................................................................................... 3

Hazardous Voltage.................................................................................................... 4

Section 2: Installation .........................................................................................5

Environment and Location ............................................................................ 5

Mechanical Installation .................................................................................. 6

Installation Instructions............................................................................................ 9

Electrical Installation ................................................................................... 13

Installation Category.............................................................................................. 13

Analogue Input Card .............................................................................................. 16

SIREC D200 Analogue Input (Standard) card ....................................................... 19

Analogue Output Card............................................................................................ 21

Pulse Input Card..................................................................................................... 22

Transmitter Power Supply Card............................................................................. 24

Alarm Relay Cards & Digital Input/Output Cards................................................. 24

Communications Connections ................................................................................ 28

SIREC D200 Expansion Card ................................................................................ 29

USB Devices ........................................................................................................... 29

Section 3: Overview ..........................................................................................31

Functions and Features ................................................................................ 31

Recorder Functionality........................................................................................... 33

Features.................................................................................................................. 34

Options - Hardware................................................................................................ 37

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Section 4: Recorder Setup ............................................................................... 43

Power up .......................................................................................................43

1. Menu Access........................................................................................................ 43

2. Log On/Off .......................................................................................................... 44

3. Local Settings...................................................................................................... 44

4. Time and Date Settings........................................................................................ 45

5. Firmware Options ............................................................................................... 45

Menu Path ............................................................................................................... 45

Help......................................................................................................................... 45

Main Menu .............................................................................................................. 46

Configure Menu....................................................................................................... 47

Setup Menu.............................................................................................................. 48

Edit Setup ................................................................................................................ 49

Edit Recording....................................................................................................... 101

Layout.................................................................................................................... 104

Passwords.............................................................................................................. 108

Settings .................................................................................................................. 111

Alarms Menu......................................................................................................... 112

Screen Menu.......................................................................................................... 113

Batch Setup/Batch Control.................................................................................... 117

Recording Menu.................................................................................................... 120

Messages Menu..................................................................................................... 122

Process Menu ........................................................................................................ 125

Status Menu........................................................................................................... 127

Finish..................................................................................................................... 140

Section 5: Password Security ....................................................................... 141

Log On/Off ............................................................................................................ 141

Users and Groups.................................................................................................. 141

Administrator ........................................................................................................ 141

Password Policy.................................................................................................... 143

User Interface requirements.................................................................................. 144

Audit Trail ............................................................................................................. 144

Level Permissions.................................................................................................. 145

Default Password Access ...................................................................................... 147

Section 6: Screen Configuration ................................................................... 155

Process Screen Overview ...................................................................................... 155

Menu Bar............................................................................................................... 156

Screen Menu Bar................................................................................................... 157

Replay.................................................................................................................... 158

Chart Speeds ......................................................................................................... 162

Screen Activity....................................................................................................... 162

Section 7: Firmware Options ......................................................................... 167

Firmware Credit System .............................................................................167

Firmware Options ................................................................................................. 168

Applying your Firmware credits ........................................................................... 168

Remote Viewer....................................................................................................... 169

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Section 8: Communication .............................................................................171

Comms Configuration ............................................................................... 171

Standard Communication Interfaces .......................................................... 171

Protocols............................................................................................................... 172

Hardware Installation ................................................................................. 173

Getting connected - IP Address............................................................................ 174

Local Area Network setup .................................................................................... 175

Links to Remote Networks .................................................................................... 175

Data Logging and Transfer .................................................................................. 175

Comms and SIREC D software ................................................................. 177

System Requirements ............................................................................................ 177

Software Installation............................................................................................. 178

Start Up................................................................................................................. 179

Communications Server ............................................................................. 182

Comms Server Overview ...................................................................................... 182

Start up.................................................................................................................. 182

Comms Server Setup............................................................................................. 186

Comms Database Server ............................................................................ 197

System Setup ......................................................................................................... 197

Modbus Capabilities: ................................................................................. 197

OPC Interface - Open Process Control ...................................................... 198

Web Browser .............................................................................................. 199

Internet Security Settings ........................................................................... 200

Section 9: PC Software Suite .........................................................................201

The SIREC D Software Suite ................................................................................ 201

System Requirements ............................................................................................ 202

Section 10: Spares List ...................................................................................203

SIREC D300 Recorder.......................................................................................... 203

SIREC D400 Recorder.......................................................................................... 207

SIREC D200 Recorder.......................................................................................... 212

Section 11: Instrument Care and Maintenance .............................................217

Cleaning Instructions ................................................................................. 217

Backlights .................................................................................................. 217

Operating Temperature .............................................................................. 217

Touch Screen ............................................................................................. 218

Calibration ................................................................................................. 218

Section 12: Technical Data & Specifications ................................................219

Field IO Specification ................................................................................ 219

Analogue Input .......................................................................................... 220

Relay Alarm/Digital Input Specification ................................................... 220

Relay/Alarm Output Card Options....................................................................... 220

Digital Input Cards............................................................................................... 221

Specification Tables ................................................................................... 223

Input Range Performance Accuracy Table........................................................... 227

LED Flash Codes.................................................................................................. 230

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Appendix A: Quality and Safety .................................................................... 231

CE Mark .....................................................................................................231

Safety ..........................................................................................................231

Appendix B: Maths Expressions ................................................................... 233

Full Maths & Script Processing ..................................................................233

Maths Credit Options............................................................................................ 233

Maths Variable and Function Tables..................................................................... 234

Full Maths............................................................................................................. 241

Script Function Application Examples.................................................................. 242

Maths Error Messages .......................................................................................... 246

Appendix C: Thermocouple Connections .................................................... 247

How Thermocouples work .........................................................................247

Thermocouple CJC Compensation .............................................................248

Internal Automatic ................................................................................................ 248

Ext 0°C Reference ................................................................................................. 249

External with a Specified Temperature ................................................................. 249

External Input Reference....................................................................................... 250

Appendix D: Alarms ....................................................................................... 251

Alarms Menu......................................................................................................... 251

Appendix E: Ethernet ..................................................................................... 253

Ethernet................................................................................................................. 253

Email ..................................................................................................................... 254

General operation of the e-mail system ................................................................ 254

Appendix F: Fuzzy Logging ........................................................................... 255

Appendix G: F sub zero Sterilisation ............................................................ 259

The significance of F0........................................................................................... 259

Appendix H: Calibration ................................................................................. 261

AI Calibration and CJC Calibration ...........................................................261

Sensor Compensation .................................................................................261

Appendix I: Battery Data ................................................................................ 263

Location: Processor Board .........................................................................263

Safety Guidelines................................................................................................... 263

Appendix J: Function Codes and Memory Maps ........................................ 265

Modbus Memory Map Supplement: ...........................................................265

Totalisers............................................................................................................... 265

Input Text message ................................................................................................ 265

Analogue Input Value............................................................................................ 266

Communications Input .......................................................................................... 266

Pen Values............................................................................................................. 266

Modbus Function Codes .............................................................................267

Index ................................................................................................................ 269

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Section 1: Preface

Preface

Thank you for choosing a SIEMENS recorder

Thankyouforpurchasingthenewestinourrangeofelectronicdatarecordingfor SIEMENS

SIREC D Advanced Graphic Recorders.

The SIREC D300,SIREC D400 and SIREC D200 paperless chart recorders are the lat-

est development of the solid-state replacement for traditional paper recorders.

Many options, features and functions are available to meet a wide range of applications and

requirementsincluding:Power,WaterTreatment,ThermalProcessing,FoodandBeverage,

Pharmaceutical/Biotech and Manufacturing industries.

This manual explains the product functionality operation, configuration and communication

as well as Safety Precautions, Installation & Wiring, Recorder Setup, Troubleshooting and

Spares List. It is recommended that the user reads the manual before installing and operat-

ing the recorder.

Supplementary documentation

Supplementary documentation to accompany these recorders are:

Notes

• The contents of this manual are correct at the time of issue. The contents may

change at any time without prior notification. This is due to continuous develop-

ments to the recorder and it’s functionality.

• Every effort has been made to ensure the accuracy of this document, however

should there be any anomalies found, please contact SIEMENS.

• All rights are reserved. No part of this manual should be copied or repro-

duced, stored on a retrieval system or transmitted in any form without the

prior permission from SIEMENS.

Trademarks

• Microsoft, MS-DOS, Windows, Windows 2000, Windows XP and Windows CE are

all registered trademarks of Microsoft Corporation.

• Compact Flash®and CF (logo) are trademarks of the Compact Flash Association

(CFA).

• For the purpose of this manual the ™ and ® symbols will not follow their own trade-

mark names or registered trademark names in every instance.

• Company names and Product names mentioned in this manual are trademarks or

registered trademarks of their individual owners.

Table 1.1 : Supplementary documentation

Manual Part number

SIEMENS SIREC D - Software Display Recorder 43-TV-25-18

(A5E00117349)

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Safety

The SIEMENS range of instruments is compliant with the requirements of BS EN 61010-

1:2001 “Safety Requirements for Electrical Equipment for Measurement, Control and Labo-

ratory Use” and UL 61010C-1 and CSA 22.2-1010.1, as options. If the equipment is used in

a manner not specified, the protection provided by the equipment may be impaired.

The SIEMENS range of instruments is compliant to the requirements for Class 1, Div.2 Haz-

ardous (Classified) Locations.

Symbols

One or more of the following symbols may appear on the recorder labelling.

Static Electricity

All circuit boards and electronic modules associated with this recorder contain components

which are susceptible to damage caused by electrostatic discharge. Should it be necessary

to handle such components, appropriate precautions in accordance with ANSI/ESD S20.20

Electrostatic Discharge Control Program Standard, should be observed.

Table 1.2 : Safety Symbols

Symbol Meaning

Caution - refer to manual for

instructions

Caution - risk of electric

shock

Direct Current

Protective conductor terminal

Earth (ground) terminal

Static Electricity

Directive 2002/96/EC

WEEE: Waste Electrical and

Electronic Equipment

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Protocols used in this manual

Safety and Symbol Identification

Warnings and Safety Precautions

Do’s and Don’ts

1. Before any connections are made to the recorder, ensure the protective earth terminal

is connected to a protective conductor before applying power or any other connections.

In order to comply with the requirements of safety standard EN 61010-1:2001, the

recorder should have one of the following as a disconnecting device, located within

easy reach of the operator, and be clearly labelled as the disconnecting safety device:

• A switch or circuit breaker which complies with the requirements of IEC 60947-1 and

IEC 60947-3.

• A separable coupler which can be disconnected without the use of a tool.

• A separable plug, without a locking device, to mate with a socket outlet in

the building.

2. Whenever it is likely that protection has been impaired, the recorder should be made

inoperative and secured against operation. The manufacturer's service centre should

be contacted.

Table 1.3 :

Symbol Description

WARNING The WARNING symbol indicates a potentially

hazardous situation, which, if not avoided, could

result in death or serious injury.

CAUTION This CAUTION symbol may indicates a potential-

lyhazardoussituation,which,if notavoided,may

result in property damage.

NOTICE A NOTICE symbol indicates important informa-

tion that must be remembered and aids in job

performance.

WARNING

IMPROPER INTERRUPTION OF CONNECTIONS

Any interruption of the protective conductor outside the recorder, or disconnection of

the protective earth terminal is likely to make the recorder dangerous under some fault

conditions. Intentional interruption of the protective conductor is dangerous.

Failure to comply with these instructions could result in death or serious injury.

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Warnings and Safety Precautions

3. Repair is not to be attempted by a customer. Any adjustment or maintenance expected

of an operator as part of the normal operation of the product is referred to as Opera-

tional Maintenance. Any maintenance not expected of the operator is referred to as

Corrective Maintenance and is to be carried out only by authorized service personnel

or returned to an authorized repair centre.

4. Where conductive pollution such as condensation or conductive dust is present, ade-

quate air conditioning, filtering and/or sealing must be installed.

5. This recorder contains one battery on the Processor board which must be treated and

disposed of with care. Batteries must not be short circuited. Batteries should be dis-

posed of in accordance with local regulations, they must not be disposed of with normal

refuse.

6. Improper signal and supply wiring - WARNING

7. If the equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be inadequate.

8. The protective earth terminal must remain connected (even if the recorder is isolated

from the mains supply) if any of the measuring, communications, or relay terminals are

connected to hazardous voltages.

Hazardous Voltage

Hazardous Voltages are defined by EN61010-1 as follows:

WARNING

IMPROPER SIGNAL AND SUPPLY WIRING

Signal and supply wiring should be kept separate. Where this is impractical, shielded cables should

be used for the signal wiring. Where signal wiring is carrying, or could carry under fault conditions,

hazardous voltage (defined as >30 V rms and 42.4 V peak, or >60 Vd.c.), double insulation must

be used for all signal wiring.

Failure to comply with these instructions could result in death or serious injury.

WARNING

HAZARDOUS VOLTAGE LEVELS

Voltage levels above 30V rms and 42.4V peak or 60V dc are deemed to be

"Hazardous Live". Ensure operators are not exposed to hazardous voltage levels.

Failure to comply with these instructions could result in death or serious injury.

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