SifWeld Evolution MTS200 SYN Manuale utente
Operation Manual
www.sifweld.com
Peters House
The Orbital Centre
Icknield Way
Letchworth Garden City
Hertfordshire
SG6 1ET
Tel. +44 (0) 345 130 7757
MIG
Approved
TIG MMA
TSXE1D200MTS
SifWeld Evolution MTS200 SYN
2
DECLARATION OF CONFORMITY
The Low voltage Directive 2006/95/EC of 12 December 2006, entering into force 16 January 2007
The EMC Directive 2004/108/EC, entering into force 20 July 2007
The RoSH Directive 2011/65/EC, entering into force 2 January 2013
Type of Equipment
Welding power source for MIG/MAG, TIG/TAG, MMA welding
Brand name or trade mark
SifWeld® Evolution
Type designation etc.
MTS200 SYN
Manufacturer or his authorised representative established within the EEA
Name, address, telephone no, fax no
Weldability Sif
Peters House, The Orbital Centre
Icknield Way, Letchworth
Hertfordshire, SG6 1ET
United Kindom
Phone: +44 (0)845 130 7757 Fax: +44 (0)800 970 7757
The following harmonised standard in force with the EEA has been used in the design:
EN60974-1- Arc welding equipment- Part 1: Welding power sources
EN60974-10 Arc welding equipment - Part 10: Electromagnetic Compatibility (EMC) requirements
Additional information: restrictive use, Class A equipment, intended for use in locations other than residential
By signing this document, the undersigned declares as manufacturer, or the manufacturer’s authorised
representative established within the EEA, that the equipment in question complies with the safety
requirements stated above.
WEEE Directive & Product Disposal
At the end of its serviceable life, this product should not be treated as household
or general waste. It should be handed over to the applicable collection point for
the recycling of electrical and electronic equipment, or returned to the supplier for
disposal.
Place and Date
Letchworth, UK
01-04-2015
Position
Quality Manager
Weldability Sif
Signiture
Keith Mullan
3
Safety Guidelines
These general safety norms cover both arc welding machines and plasma cutting machines unless
otherwise noted. The equipment must only be used for the purpose it was designed for. Using it in any
other way could result in damage or injury and in breach of the safety rules. Only suitably trained and
competent persons should use the equipment. Operators should respect the safety of other persons.
Prevention against electric shock
The equipment should be installed by a qualified person and in accordance with current standards in
operation. It is the user’s responsibility to ensure that the equipment is connected to a suitable power
supply. Consult with your utility supplier if required. If earth grounding of the work piece is required,
ground it directly with a separate cable. Do not use the equipment with the covers removed. Do not
touch live electrical parts or parts which are electrically charged. Turn off all equipment when not in use.
Cables (both primary supply and welding) should be regularly checked for damage and overheating. Do
not use worn, damaged, under sized or poorly jointed cables. Ensure that you wear the correct protec-
tive clothing, gloves, head and eye protection. Insulate yourself from work and ground using dry insulat-
ing mats or covers big enough to prevent any physical contact with the work ground. Never touch the
electrode if you are in contact with the work ground, or another electrode from a different machine.
Do not wrap cables over your body. Ensure that you take additional safety precautions when you are
welding in electrically hazardous conditions such as damp environments, wearing wet clothing, and
metal structures. Try to avoid welding in cramped or restricted positions. Ensure that the equipment is
well maintained. Repair or replace damaged or defective parts immediately. Carry out any regular main-
tenance in accordance with the manufacturer’s instructions.
Safety against fumes and welding gases
Locate the equipment in a well-ventilated position. Keep your head out of the fumes. Do not breathe
the fumes. Ensure the welding zone is in a well-ventilated area. If this is not possible provision should be
made for suitable fume extraction. If ventilation is poor, wear an approved respirator. Read and under-
stand the Material Safety Data Sheets (MSDS’s) and the manufacturer’s instructions for metals, consum-
able, coatings, cleaners, and de-greasers. Do not weld in locations near any de-greasing, cleaning, or
spraying operations. Be aware that heat and rays of the arc can react with vapours to form highly toxic
and irritating gases. Do not weld on coated metals, unless the coating is removed from the weld area,
the area is well ventilated, and while wearing an air-supplied respirator. The coatings on many metals
can give off toxic fumes if welded.
Prevention against burns and radiation
Arc rays from the welding process produce intense, visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Wear an approved welding helmet fitted with a proper shade of filter lens
to protect your face and eyes when welding or watching. Wear approved safety glasses with side shields
under your helmet. Never use broken or faulty welding helmets. Always ensure there are adequate
protective screens or barriers to protect others from flash, glare and sparks from the welding area. Ensure
that there are adequate warnings that welding or cutting is taking place.
4
Wear suitable protective flame resistant clothing. The sparks and spatter from welding, hot work pieces,
and hot equipment can cause fires and burns. Welding on closed containers, such as tanks, drums, or
pipes, can cause them to explode. Accidental contact of electrode to metal objects can cause arcs,
explosion, overheating, or fire. Check and be sure the area is safe and clear of inflammable material
before carrying out any welding.
Protection against noise
Some welding and cutting operations may produce noise. Wear safety ear protection to protect your
hearing.
Protection from moving parts
When the machine is in operation, keep away from moving parts such as motors and fans. Moving
parts, such as the fan, may cut fingers and hands and snag garments. Protections and coverings may
be removed for maintenance and controls only by qualified personnel, after first disconnecting the
power supply cable. Replace the coverings and protections and close all doors when the intervention
is finished, and before starting the equipment. Take care to avoid getting fingers trapped when loading
and feeding wire during set up and operation. When feeding wire be careful to avoid pointing it at other
people or toward your body. Always ensure machine covers and protective devices are in operation.
Precautions against fire and explosion
Avoid causing fires due to sparks and hot waste or molten metal. Ensure that appropriate fire safety
devices are available near the cutting / welding area. Remove all flammable and combustible materials
from the cutting / welding zone and surrounding areas. Do not cut/weld fuel and lubricant containers,
even if empty. These must be carefully cleaned before they can be cut/welded. Always allow the cut/
welded material to cool before touching it or placing it in contact with combustible or flammable
material. Do not work in atmospheres with high concentrations of combustible fumes, flammable gases
and dust. Always check the work area half an hour after cutting to make sure that no fires have begun.
Risks due to magnetic fields
The magnetic fields created by high currents may affect the operation of pacemakers or electronically
controlled medical equipment. Wearers of vital electronic equipment should consult their physician
before beginning any arc welding, cutting, gouging or spot welding operations. Do not go near welding
equipment with any sensitive electronic equipment as the magnetic fields may cause damage.
RF Declaration
Equipment that complies with directive 2004/108/EC concerning electromagnetic compatibility (EMC)
and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those
for domestic use where electricity is provided via the low voltage public distribution system. Difficulties
may arise in assuring class A electromagnetic compatibility for systems installed in domestic locations
due to conducted and radiated emissions. In the case of electromagnetic problems, it is the
responsibility of the user to resolve the situation. It may be necessary to shield the equipment and fit
suitable filters on the mains supply.
5
LF Declaration
Consult the data plate on the equipment for the power supply requirements. Due to the elevated
absorbency of the primary current from the power supply network, high power systems affect the
quality of power provided by the network. Consequently, connection restrictions or maximum
impedance requirements permitted by the network at the public network connection point must be
applied to these systems. In this case the installer or the user is responsible for ensuring the equipment
can be connected, consulting the electricity provider if necessary.
Materials and their disposal
The equipment is manufactured with materials, which do not contain any toxic or poisonous
materials dangerous to the operator. When the equipment is scrapped, it should be dismantled
separating components according to the type of materials. Do not dispose of the equipment with
normal waste. The European Directive 2002/96/EC on Waste Electrical and Electronic Equipment states
the electrical equipment that has reached its end of life must be collected separately and returned to an
environmentally compatible recycling facility.
Handling of Compressed gas cylinders and regulators
All cylinders and pressure regulators used in welding operations should be handled with care.
Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
Always secure the cylinder safely. Never deface or alter any cylinder.
The following signs and explanations are to remind the user of the potential
risks involved and the dangers of misuse or mistreatment of the welding
machine.
!
RUNNING PARTS MAY BE DANGEROUS!
Keep away from running components,
including the fan.
BE AWARE OF SPARKS AND SPATTER
Wear protective clothing, such as leather
gloves, Flame retardant overalls, boots and
eyewear.
DO NOT TOUCH THERMAL COMPONENTS!
Thermal components may cause severe burns
when in contact with unprotected skin.
ELECTRIC SHOCKS CAN KILL!
Never touch electrical parts. Keep the
equipment in good condition, replace
damaged parts, undertake regular
maintenance according to the instructions.
6
1. Preface 7
1.1 General 7
1.2 Introduction 8
1.3 Technical Specications 9
1.4 Overview of Machine 10
2. Control Panels 11
2.1 MMA Display 12
2.2 Lift TIG Display 13
2.3 MIG Manual Display 16
2.4 MIG SYN Display 18
2.5 Spool Gun Display 20
2.6 System Setting Panel 21
3. Installation MMA, MIG, TIG 22
3.1 Wire Feed Roller 29
3.2 Wire Intallation and setup 30
3.3 MIG Totch liner Types 32
4. Operation 33
4.1 Spool Gun 34
5. Troubleshooting 37
6. Maintenance 38
7. Warranty 39
Contents
7
1. Preface
Congratulations on choosing your SifWeld Evolution MTS200 welding machine.
Used correctly, SifWeld products can signicantly increase the productivity of your welding, and provide
years of economical service. This operating manual contains important information on the use,
maintenance and safety of your SifWeld product. Please read the manual carefully before using the
equipment for the rst time. For your own safety and that of your working environment, pay particular
attention to the safety instructions in the manual.
For more information on SifWeld products, consult an authorised SifWeld dealer, or visit the SifWeld web
site at www.sifweld.com. The specications presented in this manual are subject to change without prior
notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and personal harm
are indicated with the ’NOTE!’ notation. Read these sections carefully and follow their instructions.
Disclaimer
While every effort has been made to ensure that the information contained in this guide is accurate and
complete, no liability can be accepted for any errors or omissions. We reserve the right to change the
specication of the product described at any time without prior notice. Do not copy, record, reproduce
or transmit the contents of this guide without prior permission.
1.1 General
8
The SifWELD MTS200SYN is a professional, digital controlled inverter welding powersource
for MIG, MMA & Lift-TIG applications.
Using the built in Synergic facility the machine will automatically give the optimum welding
parameters for the specic material, wire size and shielding gas. featuring IGBT technology and providing a
lightweight, multi-process machine. An integral wire feed system accommodates 5kg wire spools.
Features
• Full Digital Control with large Colour LCD Screen for showing and changing all welding parameters
• Active PFC technology for increased duty cycle and energy efficiency.
• Multi voltage input, can use with long extension lead, 230V or 110V
• MIG/MAG with Synergic programs for aluminum, mill steel, stainless steel and CuSi
- 2T /4T/S4T/Spot Weld welding mode
- function parameter adjustment
• MMA function (Stick electrode)
- Hot start (improves electrode starting)
- Adjustable Arc Force
• DC TIG
- Lift Arc ignition (prevents tungsten sticking during arc ignition)
- 2T /4T Trigger Control
- Adjustable Down slope
-Gas/air cooling mode
• Internal wire feeder, gear driven for up to 5kg Ø spool.
• Euro style MIG torch connection.
• IP21S rating for environmental/safety protection.
• Spool Gun Connection.
1.2 Introduction
9
Duty cycle (40oC)
No-load Voltage (V)
Welding Current (A)
Input Power (KW)
Input Current (A)
67.5 66.7 67.5 66.7 67.467.4
Frequency (HZ)
1.3 Technical Specications
SifWeldEvolution MTS200 SYN
Input Voltage (V) 1~110/120/130±10%
Diameter (mm)
50/60
36.6 27.6
40% 140A
60% 115A
100% 90A
Fe: 0.6/0.8/0.9/1.0
SS: 0.8/1.0
Flux-Cored: 0.6/0.8/0.9/1.0
MIG
1~220/230/240±10%
25.6 20.2 30.4
40% 100A
60% 85A
100% 65A
Al: 1.2
0.99
TIG MIG MIG TIG MIG
27.9
4.0 3.0 5.9 4.6 7.0
3.1
25~140 10~140 25-20010~100
40% 200A
60% 165A
100% 130A
Protection class
Circuit breaker
Dimensions (mm)
Weight (Kg)
Power Factor
IP21S
JD03-A1 30A
540*245*390
17.8
10~200
10
1.4 Overview of Machine
Front View
Power Source Front Panel Layout
1. Positive (+) welding power output
connection socket.
2. MIG torch euro connector.
3. Remote connection plug.
4. Negative (-) welding power output
connection socket.
5. TIG torch gas connector.
6. Power switch.
7. Gas inlet connector.
8. Input power cable.
Rear View
6. Power switch.
7. Gas inlet connector.
8. Input power cable.
Wire Feeder of machine
9. Spool holder.
10. Spool Gun Switch.
11. MIG Torch Polarity Change Power Connection.
12. Wire feed tension adjustment.
13. Wire feed tension arm.
14. Wire feeder inlet guide.
15. Wire drive roller.
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