SIGMA TEK CCP 521 Manuale utente

C-DIAS PROCESSOR MODULE CCP 521

15.03.2016 Page 1

C-DIAS Processor Module CCP 521

The CCP 521 processor module runs the control program and

thereby represents an essential component of an automation sys-

tem. The internal DC/DC converter powers all modules on a

C-DIAS module carrier.

The CAN bus, an Ethernet interface or the USB device (Mini USB)

can be used as the online interface.

A 7-segment display and 2 status LEDs provide information on the

actual status of the CPU.

For program updates, the integrated USB Host interface can be

used (USB stick, keyboard). With help from the exchangeable SD

card, the entire control program can be easily exchanged.

The CCP 521 processor module is designed to be mounted in the

control cabinet.

With the integrated VARAN manager, the processor module offers the possibility to con-

struct a high-performance VARAN system to operate for example, decentralized I/O mod-

ules, drive systems or communication modules.

Compatibility

Completely PC-compatible. The CCP 521 works with standard PC BIOS and therefore no

SIGMATEK-specific BIOS is needed; the LASAL operating system in provided.

CCP 521 C-DIAS PROCESSOR MODULE

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Technical Data

Performance data

Processor

EDGE-Technology X86 compatible

16-bit data bus

Clock frequency

500 MHz

Addressable I/O/P modules

VARAN bus: 65.280

CAN bus: 32

C-DIAS bus: 8

Internal I/O

Internal cache

32-kbyte L1 Cache

256-kbyte L2 Cache

BIOS

AMI

Internal program and data memory (DDR2

RAM)

64 Mbytes

Internal remnant data memory

512 Kbytes (1)

Internal storage device (IDE)

512 MByte microSD card

Interface connections

1 x USB Host 2.0 (full speed 12 Mbit/s)

1 x USB Device 1.1

1 x Ethernet

1 x CAN

1 x VARAN-Out (Manager) (maximum length: 100 m)

1 x C-DIAS

Data buffer

Yes

Status display

Yes

Status LEDs

Yes

Real-time clock

Yes (buffering approximately 10 days)

(1) See chapter “Note on SRAM Behavior”

C-DIAS PROCESSOR MODULE CCP 521

15.03.2016 Page 3

Electrical requirements

Supply voltage

+18 –30 V DC

Supply voltage (UL)

18 –30 V DC (Class 2)

Current consumption of (+24 V)

power supply

Typically 150 mA

Maximum 500 mA

Current consumption of (+24 V)

power supply (UL)

Maximum 500 mA

Starting current

For a very short time (~20 ms) : 30 A

Power supply on the C-DIAS bus

Supplied by the CCP 521

Current load on C-DIAS bus

(power supply for I/O/P modules).

Maximum 1.2 A

Only US and Canada:

Use class 2 power supply only!

Seulement Etats-Unis et Canada:

Utilisez alimentation de la classe 2 uniquement!

Standard configuration

Ethernet 1

IP: 10.10.150.1

Subnet-Mask: 255.0.0.0

CAN bus

Station: 00

Baud rate: 01 = 500 kBaud

Problems can arise if a control is connected to an IP network, which contains

modules that do not run a SIGMATEK operating system. With such devices, Ether-

net packets could be sent to the control with such a high frequency (i.e. broad-

casts), that the high interrupt load could cause a real-time runtime error or runtime

error. By configuring the packet filter (Firewall or Router) accordingly however, it is

possible to connect a network with SIGMATEK hardware to a third party network

without triggering the error mentioned above.

Des problèmes peuvent survenir si un automate est connecté à un réseau IP con-

tenant des modules qui ne fonctionnent pas sous un système d'exploitation

SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être envoyés à

l’automate avec une fréquence tellement élevée (càd. diffusion), que les interrup-

tions ainsi générées peuvent provoquer une erreur d'exécution. En configurant

d’une façon appropriée le filtre de paquets (pare-feu ou un routeur) il est toutefois

possible de connecter un réseau avec le matériel SIGMATEK à un réseau tiers sans

déclencher l'erreur mentionnée ci-dessus.

CCP 521 C-DIAS PROCESSOR MODULE

Page 4 15.03.2016

Miscellaneous

Article number

12-104-521

Hardware version

2.x

Project back-up

Internally on the microSD card

Standard

UL508 (E247993)

Environmental conditions

Storage temperature

-10 ... +85 °C

Operating temperature

0 ... +60 °C

Humidity

10 - 90 %, uncondensed

EMV stability

According to EN 61000-6-2 (industrial area)

Shock resistance

EN 60068-2-27

150 m/s²

Protection Type

EN 60529

IP20

Protection Type (UL)

open type device

Pollution degree

C-DIAS PROCESSOR MODULE CCP 521

15.03.2016 Page 5

Mechanical Dimensions

104.10 (dimensioning incl. covers)

24.90

129

109.2

CCP 521 C-DIAS PROCESSOR MODULE

Page 6 15.03.2016

Connector Layout

C-DIAS PROCESSOR MODULE CCP 521

15.03.2016 Page 7

X1: USB Device 1.1

X2: USB Host 2.0

It should be noted that many of the USB devices on the market do not comply with

USB specifications; this can lead to device malfunctions. It is also possible that

these devices will not be detected at the USB port or function correctly. Therefore,

it is recommended that every USB stick be tested before actual use.

Il faut souligner que la plupart des périphériques USB sur le marché ne sont pas

conformes aux spécifications USB, ce qui peut entraîner des dysfonctionnements

de l'appareil. Il est également possible que ces dispositifs ne seront pas détectés

par le port USB ou qu’ils ne fonctionnent pas correctement. Par conséquent, il est

recommandé que chaque clé USB soit testée avant l'utilisation sur l’automate.

X3: Ethernet

Function

+5 V

D-

D+

GND

Function

+5 V

D-

D+

GND

Function

TX+

TX-

RX+

4 - 5

RX-

7 - 8

CCP 521 C-DIAS PROCESSOR MODULE

Page 8 15.03.2016

X4: VARAN-Out

More information on the VARAN bus can be found in the VARAN bus specifica-

tions!

X5: CAN-Bus

X6: Power plug

Function

TX+ / RX+

TX- / RX-

RX+ / TX+

4 - 5

RX- / TX-

7 - 8

Function

CAN A (CAN LOW)

CAN B (High)

CAN A (CAN LOW)

CAN B (High)

GND

Function

+24 V supply

GND

1 2

C-DIAS PROCESSOR MODULE CCP 521

15.03.2016 Page 9

X7: microSD Card

It is recommended that only storage media provided by SIGMATEK

(CompactFlash cards, microSD cards etc.) be used.

Order number for the 512-Mbyte EDGE microSD card: 12-630-051

The number of read and write actions have a significant influence on the

lifespan of the storage media.

Il est recommandé de n’utiliser que les supports de stockage approuvés par SIG-

MATEK (compact flash, microSD, etc.).

Numéro de commande pour la carte microSD 512 Mo Edge est le: 12-630-051

Le nombre de cycles de lecture et d'écriture a l’influence notable sur la durée de

vie des supports de stockage.

Function

DAT2

CD/DAT3

CMD

+3V3

Clk

GND

DAT0

DAT1

CCP 521 C-DIAS PROCESSOR MODULE

Page 10 15.03.2016

Exchanging the microSD card

The microSD card is located under the LED cover.

To exchange the microSD card, carefully lift the LED cover.

The microSD card is located on the left side and can be

disengaged by lightly pressing on the card itself.

Remove the microSD card.

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