SilverStone ES14-3300 Manuale utente

ES14-3300/ES16-5000

WARNING

WARNING!

TOPREVENT

PR EVENT

PREVENT

PREVENTSETIOUS

SE TIOUS

SETIOUS

SETIOUSRISK

RI SK

RISK

RISKOF

O F

OFINJURY

IN JURY

INJURY

INJURYTO

T O

YOUORSELF

YOUORSELFAND

AN D

AND

ANDOTHERS

OT HERS

OTHERS

OTHERSOBSERVE

OB SERVE

OBSERVE

OBSERVETHE

TH E

THE

FOLLOWING

FOLLOWINGSAFETY

SA FETY

SAFETY

SAFETYINSTRUC

IN STRUC

INSTRUC

INSTRUCT

TIONS.

IO NS.

IONS.

Thesetruckmaybecomehazardousifadequatemaintenanceisneglected.Therefore,

adequatemaintenancefacilities,trainedpersonnelandproceduresshouldbe

provided.

Maintenanceandinspectionshallbeperformedinconformancewiththefollowing

practices:

1.Ascheduledplannedmaintenance,lubricationandinspectionsystemshouldbe

followed.

2.Onlyqualifiedandauthorizedpersonnelshallbepermittedtomaintain,repair,

adjust,andinspecttruck.

3.Beforeleavingthetruck:

–Donotparkthetruckonanincline.

–Fullylowertheloadforks.

–Setthekeyswitch(4)tothe"OFF"positionandremovethekey.

–Drawingbacktheemergencybrakeswitch(11).

–Foldinthefoldingsidearm

4.Beforestartingtooperatetruck:

–Beinoperatingposition

–Placedirectionalcontrolinneutral

–Beforeoperatingtruck,checkfunctionsofliftsystems,directionalcontrol,speed

control,steering,warningdevicesandbrakes.

5.Avoidfirehazardsandhavefireprotectionequipmentpresent.Donotuseopen

flametochecklever,orforleakageofelectrolyteandfluidsoroil.Donotuseopen

pansoffuelorflammablecleaningfluidsforcleaningparts.

6.Brakes,steeringmechanisms,controlmechanisms,guardsandsafetydevicesshall

beinspectedregularlyandmaintainedinlegiblecondition.

7.Capacity,operationandmaintenanceinstructionplatesordecalsshallbe

maintainedinlegiblecondition.

8.Allpartsofliftmechanismsshallbeinspectedtomaintaintheminsafeoperating

condition.

9.Allhydraulicsystemsshallberegularlyinspectedandmaintainedinconformance

withgoodpractice.Cylinders,valvesandothersimilarpartsshallbecheckedto

assurethat"drift"hasnotdevelopedtotheextentthatitwouldcreateahazard.

10.Truckshallbekeptinacleanconditiontominimizefirehazardsfacilitate

detectionoflooseordetectiveparts.

11.Modificationsandadditionswhichaffectcapacityandsafetruckoperationshall

notbeperformedbythecustomeroruserwithoutmanufacturerspriorwritten

approval.Capacity,operationandmaintenanceplatesordecalsshallbechanged

accordingly.

catalog

Correct

Correctuse

us e

use

useand

an d

and

andapplication

ap plication

application

application...........................................................................................

.. .........................................................................................

...........................................................................................

...........................................................................................1

1.Truck

Tr uck

Truck

TruckDescription

De scription

Description

Description.........................................................................................................

.. .......................................................................................................

.........................................................................................................

.........................................................................................................2

1.1Assemblies.............................................................................................................2

1.2Identificationpointsanddataplates....................................................................5

1.3Specifications.........................................................................................................7

2.Transport

2.Transportand

an d

and

andCommissioning

Co mmissioning

Commissioning

Commissioning.................................................................................

.. ...............................................................................

.................................................................................

.................................................................................10

1 0

2.1Transport...............................................................................................................10

2.2UsingtheTruckfortheFirstTime.......................................................................10

2.3Duringbrake-in.....................................................................................................

3.Operation

3.Operation......................................................................................................................

.. ....................................................................................................................

......................................................................................................................

......................................................................................................................12

1 2

3.1SafetyRegulationsfortheOperationofForkliftTrucks....................................12

3.2Startingupthetruck.............................................................................................12

3.3Safetyregulationsfortruckoperation................................................................16

3.4Collectinganddepositingloads.........................................................................17

4.Battery

4.BatteryMaintenance

Ma intenance

Maintenance

Maintenance&

&Charging

Ch arging

Charging

Charging.............................................................................

.. ...........................................................................

.............................................................................

.............................................................................18

1 8

4.1Safetyregulationsforhandlingacidbatteries..................................................18

4.2Batterytype&dimension...................................................................................19

4.3Chargingthebattery............................................................................................19

4.4Batteryremovalandinstallation..........................................................................20

5.Forklift

5.ForkliftTruck

Tr uck

Truck

TruckMaintenance

Ma intenance

Maintenance

Maintenance........................................................................................

.. ......................................................................................

........................................................................................

........................................................................................22

2 2

5.1Operationalsafetyandenvironmentalprotection..............................................22

5.2MaintenanceSafetyRegulations........................................................................22

5.3Servicingandinspection.....................................................................................23

5.4Decommissioningtheindustrialtruck.................................................................29

5.5Safetycheckstobeperformedatregularintervalsandfollowinganyunusual

incidents.....................................................................................................................30

5.6Finalde-commissioning,disposal.......................................................................30

6.Troubleshooting

6.Troubleshooting..........................................................................................................

.. ........................................................................................................

..........................................................................................................

..........................................................................................................31

3 1

Correct

Correctuse

us e

use

useand

an d

and

andapplication

ap plication

application

The“GuidelinesfortheCorrectUseandApplicationofIndustrialTrucks”(VDMA)are

suppliedwiththetruck.Theguidelinesformpartoftheseoperatinginstructionsand

mustbeobserved.Nationalregulationsapplyinfull.

Thetruckdescribedinthepresentoperatormanualisanindustrialtruckdesignedfor

liftingandtransportingloadunits.

Itmustbeused,operatedandservicedinaccordancewiththepresentinstructions.

Anyothertypeofuseisbeyondthescopeofapplicationandcanresultindamageto

personnel,thetruckorproperty.Inparticular,avoidoverloadingthetruckwithloads

whicharetooheavyorplacedononeside.Thedataplateattachedtothetruckorthe

loaddiagramarebindingforthemaximumloadcapacity.Theindustrialtruckmustnot

beusedinfireorexplosionendangeredareas,orareasthreatenedbycorrosionor

excessivedust.

Proprietor

Proprietorresponsibilities

re sponsibilities

responsibilities

Forthepurposesofthepresentoperatormanualthe“proprietor”isdefinedasany

naturalorlegalpersonwhoeitherusestheindustrialtruckhimself,oronwhosebehalf

itisused.Inspecialcases(e.g.leasingorrenting)theproprietorisconsideredthe

personwho,inaccordancewithexistingcontractualagreementsbetweentheowner

anduseroftheindustrialtruck,ischargedwithoperationalduties.

Theproprietormustensurethatthetruckisusedonlyforthepurposeitisintendedfor

andthatdangertolifeandlimboftheuserandthirdpartiesareexcluded.

Furthermore,accidentpreventionregulations,safetyregulationsandoperating,

servicingandrepairguidelinesmustbefollowed.Theproprietormustensurethatall

truckusershavereadandunderstoodthisoperatormanual.

Failuretocomplywiththeoperatormanualshallinvalidatethewarranty.Thesame

appliesifimproperworkiscarriedoutonthetruckbythecustomerorthirdparties

withoutthepermissionofthemanufacturer’scustomerservicedepartment.

Attaching

Attachingaccessories

ac cessories

accessories

Themountingorinstallationofadditionalequipmentwhichaffectsorsupplementsthe

performanceoftheindustrialtruckrequiresthewrittenpermissionofthemanufacturer.

Insomecases,localauthorityapprovalshallberequired.

Approvalofthelocalauthoritieshoweverdoesnotconstitutethemanufacturer’s

Approval.

1.Truck

Tr uck

Truck

TruckDescription

De scription

Description

1.1

1.1Assemblies

As semblies

Assemblies

ItemComponentItemComponent

1Foldingoperatorpedal5ControlHandle

2Sidearm6Emergencybrakeswich

3Batterydischargeindicator7Mast

4Keyswitch8Liftmechanism

1.1.1

1.1.1Folding

Fo lding

Folding

Foldingoperator

op erator

operator

operatorpedal

pe dal

pedal

Foldingoperatorpedalhavetwostate:fold

andunfold.WhilethestateofFolding

operatorpedalchangedtheTravelspeed

(Max)changedtoo.Becauseofgasspring

thefoldingoperatorpedalcanfold

self-motion.

1.1.2

1.1.2Side

Si de

Side

Sidearm

ar m

arm

Travelspeed(Max)willchangewhenthe

stateofsidearmischanged.Travelspeed

(Max)ismuchhigherwhenthesidearmis

unfolded.Thesidearmcanprotect

operatorwhentruckrunninginhighspeed.

1.1.3Battery

1.1.3Batterydischarge

di scharge

discharge

dischargeindicator

in dicator

indicator

TheLEDs(1)representbatteryresidual

capacity,TheLCD(2)displaysthe

operatinghours

Battery

BatteryDischarge

Di scharge

Discharge

DischargeIndicator

In dicator

Indicator

Indicator(1)

(1 )

(1)

Whenthetruckhasbeenreleasedvia

thekeyswitch,thebatterycharge

statusisdisplayed.

ThecoloursoftheLEDs(1)represent

thefollowingconditions:

LEDcolourvalue

GreenStandardbatteryresidualcapacity70-100%

OrangeStandardbatteryresidualcapacity50-60%

FlashingRedStandardbatteryresidualcapacity0-20%

BatteryDischargefor70%,Aflashingredshowonstoragebatterychargewarning.

BatteryDischargefor80%,Twoflashingredsshowonbatterychargeusedup

warning,Liftingisnowinhibited.Thebatterymustbecharged.

Operating

Operatinghours

ho urs

hours

hoursdisplay

di splay

display

Displayrangebetween0.0and99,999.0hours.Travelandliftingarelogged.Thisisa

backlitdisplay.

Power

Powerup

u p

uptest

te st

test

Onpowerupthedisplayshows:

–theoperatinghours

–thechargestatus

1.1.4

1.1.4Key

Ke y

Key

Keyswitch

sw itch

switch

Switchescontrolcurrentonandoff.

Removingthekeypreventsthetruckfrombeingswitchedonbyunauthorised

personnel.

1.1.5Control

1.1.5ControlHandle

Ha ndle

Handle

9“Lower”buttonLowersloadforks.

10“Lift”buttonRaisesloadforks.

11Driving

regulator

Controlsthedrivingspeedanddirection

12Warningsignal

button

Triggersawarningsignal.

13Collisionsafety

switch

Safetyfunctionwhich,whenactivated,forcesthetruckto

reverseforapprox.3secondsandthencutsoutuntilthe

controllerisbrieflyrestoredtoneutral.

1.1.6

1.1.6Emergency

Em ergency

Emergency

Emergencybrake

br ake

brake

brakeswich

sw ich

swich

Thesupplycurrentisinterrupted,allelectricalfunctionsaredeactivatedandthetruck

isautomaticallybraked.

1.2

1.2Identification

Id entification

Identification

Identificationpoints

po ints

points

pointsand

an d

and

anddata

da ta

data

dataplates

pl ates

plates

ItemDescription

1Suspenddirection

2EPdecal

3“Neverstandundertheforks”and“Neverstandorrideonforksforany

reason”warning

4“Neverputyourhandsininnerandoutermast.“warning

5“Neverstandorrideonforksforanyreason”warning

6OperatorWarningDecal

7Operationexplain

8Loadcurve

9ACPowerDecal

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