Simco ScorpION3 Manuale utente

INSTRUCTIONS

Operation/Maintenance

Simco Ionization for Electronics Manufacture

Publication 5200943, June 2007

2257 N Penn Rd - Hatfield , PA 19440

215-997-0590 - 1-800-538-0750 (in USA)

Email: [email protected]

Simco Ionization for Electronics Manufacture 1 Publication 5200943

Simco Ionization for Electronics Manufacture Publication 5200943

Section

1 Introduction 4

Section

2 scorpION3

Computer

Interface 6

2.1 Description 6

2.2 Specifications 6

2.3 Systems Connections 7

2.4 Ethernet Equipped Models 8

2.5 Internal Address Configuration 8

2.6 The scorpION3 Bus and Connections 9

2.7 The RS-485 Bus and Connections 10

2.8 The User Interface and Connections 10

Section

3 Account

Types 12

3.1 User Account 12

3.2 Manager Account 12

3.3 Interface Layout 13

Section

4 Status

Panel 14

4.1 Active Errors 14

4.2 History 14

4.3 Legend 14

4.4 Causes Tab 15

4.5 Solution Tab 15

Section

5 History

Tab 16

Section

6 Graphic

Panel 18

6.1 Full Screen Graphic View 18

Section

7 Error

Logging 20

7.1 Daily Error Logging 20

7.2 Active Error Logging 20

7.3 An Example with Error Conditions 21

7.4 Context Sensitive Error Analysis 22

7.5 Expanded Historic View 23

Table

Content

Section

Bar

Modification 24

8.1 Custom Grouping History 24

8.2 Modifying a Controller 25

8.3 Programming a Bar 26

8.4 Diagnosing a Bar 28

8.5 Changing the Role of Bar 29

8.6 Changing the Address of Bar 30

Notes

Data Log

Simco Ionization for Electronics Manufacture Publication 5200943

Features Include:

• Tool Interface Integration

• "Peak Reduction" Technology

• Bi-directional Intelligent MMI

• Full Digital Platform

• Active Monitor and Control

• SiC Emitters (US and International patents pending)

The scorpION3 ionizing bar utilizes SIMCO's innovative and

effective microcontroller intelligent ionization technology.

The system provides rapid neutralization of static charges

over a localized work area or in a mini environment. It is the

most flexible and efficient system available, capable of elim-

inating electrostatic discharge (ESD) and preventing electro-

static attraction (ESA) of particles to surfaces.

Section 1

Introduction

SECTION 1- Introduction

Simco Ionization for Electronics Manufacture Publication 5200943

SSCCOORRPPION3 CI

Computer

Interface

2.1

Description

The scorpION3 CI (Computer Interface) was designed to allow multiple ion bar systems to be connected

and controlled from a single personal computer through dedicated hardware. This connection allows ion

bar performance and settings to be monitored, configured and diagnosed. The computer interface contin-

uously polls the condition, settings and diagnostic information of connected ion bars. Using this device

allows the construction of a scorpION3 network consisting of multiple CI units each with multiple ion bars

connected.

Each CI supports up to 10 connected ion bars on a dedicated scorpION3 communication / power distri-

bution bus. Multiple CI's can be 'networked' via a true RS-485 communication bus used to supplying data

to a PC. Ethernet capable models convert the RS-485 bus to Ethernet allowing

connection of multiple systems via a single IP address. This architecture allows calibration and monitoring

of scorpION3 based systems. The computer interface also provides a user interface, which provides an

auxiliary power input and relay contacts for system level fault detection.

scorpION3

Features:

- Ethernet option

- Two RS485 interconnect bus connections

- 24VDC input, with power indicator

- Two scorpION3 bus connections

- Stainless steel case with mounting options

SECTION 2

scorpION3 CI

Computer Interface

SECTION 2- scorpION2 CI Computer Interface

2.2

Specifications:

Unit Part Number: without Ethernet with Ethernet

without Software 5051411 5051412

with Software 5051413 5051414

Power: 24 VDC, 100 mA

Power may be input at the scorpION3 BUS connector (from the scorpION3

bar system) or at the USER INTERFACE connector (see connections sections

of instructions).

scorpION3

Bus: RJ-11 modular connector x 2

User

Interface: Terminal socket block. Plug-in connector supplied with unit. (Weidmuller P.N.

1792890000)

RS-4485

Bus RJ-11 modular connector x 2

Ethernet:

(optional) RJ-45 modular connector x 1

Indicators: Power - green LED

Fault - red LED

Enclosure: Stainless Steel

Weight: 0.64 kg (1.4 lbs)

Mounting: User supplied M3 or M4 screws (#6 or #8)

Ethernet

RS485 BUS

ADDR

scorpION2 BUS

2.3

System

Connections

The following figure depicts connections typical to a system with multiple CI units and multiple ion

bars. Connections of scorpION3 bars to the CI are made using the scorpION3 bus. Connections

between scorpION3 CI units are made using the RS-485 bus. Connection to the PC is via

Ethernet.

ADDR

ADDR ADDR ADDR

scorpION2 Computer Interface

Simco Ionization for Electronics Manufacture Publication 5200943

SECTION 2- scorpION2 CI Computer Interface

Simco Ionization for Electronics Manufacture Publication 5200943

2.4

Ethernet

Equipped

Models

Ethernet equipped models of the scorpION3 CI convert RS-485 to Ethernet directly by using an

embedded device server (EDS). The EDS reliably converts the RS-485 to Ethernet using a single IP

address. Utilities from the EDS configure the PC to use a directly assigned virtual COM port that

remaps the serial port drive to the IP address. In most cases this configuration can be easily

achieved following the quick installation guide. This information as well as detailed user guides can

be located on the CD provided with the hardware.

The Network Enable Administrator runs on Windows based systems, allowing a broadcast search

for EDS devices to be performed. This utility finds EDS's based on their MAC addresses and allows

the assignment of IP addresses. It may be necessary to obtain an IP address for this assignment

from administrators of the network. Options for the COM assignment allow a 'virtual' COM port to

be configured using the mapping functions. After configuration the PC based hardware will use this

virtual COM port to communicate with the scorpION3 system and the PC will automatically retain

this configuration.

By entering the IP address of the EDS directly into the address line of a web browser such as

Internet Explorer, the EDS Web console can be accessed. Many of the same parameters can be

adjusted from the Web console. COM port configuration must have the following settings:

The Ethernet connection on the computer interface is clearly label and follows standard pin out

configurations for Ethernet.

2.5

Internal

Address

Configuration

A dipswitch internal to the scorpION3 CI is used to configure the address. In installations where

multiple CI units will be connected back to a single PC, each CI must have a unique address. The

dipswitch has 8 positions but switch 1-4 only are used to configure the address. The address equals

the binary number configured by the switches. The following table explains the configuration of

switches 1-4, where 0=off and 1=on, the PC based software subsequently refers to the CI units by

letter.

MOXA NE-4110A CONFIGURATION

PARAMETER

SETTING

Baud Rate

9600

Data Bits

Stop Bits

Parity

None

Flow Control

None

FIFO

Enable

Interface

RS485 4 Wire

Operation Mode

Real COM Mode

TCP Alive Check Time

Max Connection

131111111

SECTION 2- scorpION2 CI Computer Interface

Simco Ionization for Electronics Manufacture Publication 5200943

SWITCH SETTINGS (1-4)

ADDRESS

SOFTWARE LABEL

0000

0001

0010

0011

0100

ETC….

2.6

The

scorpION3

Bus

and

Connections

The scorpION3 bus provides power and communication lines to connected scorpION3 bars. Two

RJ-11 style connectors on the CI provide the ability to connect and power ion bars with this bus.

For some installations 24 VDC power can be supplied via the RJ-11 modular connector. Connect

pins 1 & 6 to the +24 volt supply voltage and connect pins 3 & 4 to ground (ground serving as the

return for the supply voltage), see table below. Users connecting to the scorpION3 in this way

should be ready to supply 200mA per ion bar connected and about 100mA for the CI. Note that

the scorpION3 CI is internally fused to protect the user's power supply during this type of setup.

Connections or grounding of the other pins (2 & 4) on the modular connector is not permitted and

may result in malfunction or damage to the system.

scorpION2 bus (N.C. = no connection permitted)

PIN NUMBER 1 2 3 4 5 6

CONNECTION +24VDC N.C. GND GND N.C. +24VDC

+/-10%

Because of the connection scheme used on the scorpION3 bus there is no need to be concerned

with the orientation of interconnection wiring. Cables that are 'flipped' or 'straight' will function iden-

tically.

For installations of up to 3 ion bars and a CI, Simco's AC adapter can be utilized. Install all ion

bars and interconnect wiring before applying power. Plug the adapter power cord into a grounded

electrical outlet of 100 to 240 VAC, 50 or 60 HZ. Connect the adapter to the scorpION3 CI and

to the ion bars with modular cables, power will automatically be distributed to the other ion bars

on the 'chain'. The scorpION3 bar has no on/off switch so application of the 24VDC to the unit

will turn it on, and ionization will begin. The adapter and wiring can be located as desired by the

user.

SECTION 2- scorpION2 CI Computer Interface

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