Simphoenix V800 Series Manuale utente

PREFACE

Thanks for choosing V800 Series High Performance Closed-Loop Vector Frequency

Inverter produced by Shenzhen Simphoenix Electric Technology Co, Ltd.

This Manual is the operating manual for V800 series closed-loop vector frequency

inverter. It provides all relevant instructions and precautions for installation, wiring,

functional parameters, daily care and maintenance, fault diagnosis and troubleshooting

of V800 series inverter.

In order to use this product correctly, guarantee product's best performance and ensure

safety of users and equipment, be sure to read this manual carefully before using V800

series inverters. Improper use may cause abnormity and malfunction of the inverter,

reduce its service life and even damage equipments and lead to personal injury and

death, etc.

This user manual is delivered with the device. Please keep it property for future

overhaul and maintenance.

Owing to constant improvement of products, all data may be changed without further

notice.

V800 Series High Performance Closed-Loop Vector Inverter User Manual

Version: V1.1

Revision Date: june. 2018

This Manual is applicable to V6100 and above programs.

CATALOG

1. PRODUCT CONFIRMATION AND OPERATION CAUTIONS...............................................

1.1 PRODUCT CONFIRMATION.........................................................................................................

1.1.1 CONFIRMATION OF FREQUENCY INVERTER BODY AND ACCESSORIES.

1.1.2 NAMEPLATE OF FREQUENCY INVERTER..............................................................

1.2 SAFETY CAUTIONS.......................................................................................................................

1.2.1 NOTICES DURING INSTALLATION.............................................................................

1.2.2 SAFETY CAUTION FOR WIRING................................................................................

1.2.3 SAFETY CAUTION FOR RUNNING OPERATION...................................................

1.2.4 SAFETY CAUTION FOR MAINTENANCE CHECK..................................................

1.3 KNOWLEDGE ON OPERATION..................................................................................................

1.3.1 APPLICATION KNOWLEDGE OF DRIVING GENERAL MOTOR.........................

1.3.2 APPLICATION KNOWLEDGE OF DRIVING SPECIAL MOTOR...........................

1.3.3 AMBIENT ENVIRONMENT.............................................................................................

1.3.4 CONNECTION KNOWLEDGE OF PERIPHERAL EQUIPMENT...........................

1.3.5 TRANSPORTATION AND STORAGE..........................................................................

1.4 ABANDON CAUTION......................................................................................................................

1.5 OTHER CAUTIONS.........................................................................................................................

2. PRODUCTION INTRODUCTION................................................................................................

2.1 INVERTER MODEL..........................................................................................................................

2.2 PRODUCT APPEARANCE.............................................................................................................

2.3 MODEL TABLE..................................................................................................................................

2.4 PRODUCT TECHNICAL INDEX AND SPECIFICATIONS......................................................

3. INSTALLATION OF FREQUENCY INVERTER........................................................................

3.1 INSTALLATION OF FREQUENCY INVERTER.........................................................................

3.1.1 MOUNTING SURFACE....................................................................................................

3.1.2 INSTALLATION SPACE...................................................................................................

3.1.3 MULTIPLE INSTALLATIONS..........................................................................................

3.2 SIZE AND ASSEMBLY OF OPERATION PANEL......................................................................

3.3 DISASSEMBLY OF TERMINAL COVER.....................................................................................

3.3.1 DISASSEMBLY AND INSTALLATION OF PLASTIC COVER PLATE...................

3.3.2 DISASSEMBLY AND INSTALLATION OF SHEET-METAL COVER PLATE........

3.4 INSTALLATION SIZE OF PANEL..................................................................................................

3.5 DISASSEMBLY AND INSTALLATION OF EXPANSION BOARD..........................................

3.6 INSTALLATION AND DISASSEMBLY OF FUNCTION BOARD............................................

3.7 INSTALLATION SIZE OF FREQUENCY INVERTER...............................................................

4. WIRING OF FREQUENCY INVERTER......................................................................................

4.1 CAUTIONS OF WIRING.................................................................................................................

4.2 CONNECTION OF OPTIONAL FITTINGS AND FREQUENCY INVERTER......................

4.3 WIRING OF CONTROL TERMINAL.............................................................................................

4.3.1 WIRING OF CONTROL PANEL STANDARD TERMINAL CON1 AND CON2....

4.3.2 FUNCTION DESCRIPTION OF CONTROL TERMINAL..........................................

4.3.3 CAUTIONS TO THE WIRING OF CONTROL TERMINAL.......................................

4.3.4 DESCRIPTION OF DIP SWITCH ON CONTROL PANEL.......................................

4.4 WIRING OF MAJOR LOOP TERMINAL......................................................................................

4.4.1 TERMINAL FUNCTIONS.................................................................................................

4.4.2 WIRING OF MAJOR LOOP TERMINAL AND TERMINAL BLOCKS.....................

4.5 WIRING CONNECTION OF BASIC OPERATION....................................................................

5. OPERATION AND SIMPLE RUNNING OF FREQUENCY INVERTER................................

5.1 BASIC FUNCTION OF PANEL......................................................................................................

5.2 BASIC FUNCTIONS AND OPERATING METHODS OF PANEL..........................................

5.2.1 BASIC FUNCTIONS OF PANEL....................................................................................

5.2.2 OPERATING METHODS OF PANEL............................................................................

5.3 SIMPLE RUNNING OF FREQUENCY INVERTER..................................................................

5.3.1 OPERATION PROCESS..................................................................................................

5.3.2 INITIAL SETTING OF FREQUENCY INVERTER......................................................

5.3.3 SIMPLE OPERATION.......................................................................................................

5.3.3.1 SVC (NON-INDUCTIVE VECTOR) OPERATION.......................................

5.3.3.2 VC (INDUCTIVE VECTOR) OPERATION....................................................

6. FUNCTIONAL PARAMETER TABLE.........................................................................................

6.1 EXPLANATIONS...............................................................................................................................

6.2 FUNCTION TABLE...........................................................................................................................

6.2.1 SYSTEM MANAGEMENT PARAMETER.....................................................................

6.2.2 SELECTION OF RUNNING COMMANDS..................................................................

6.2.3 FREQUENCY SETTING..................................................................................................

6.2.4 CONTROL COMMAND SOURCE.................................................................................

6.2.5 START AND STOP............................................................................................................

6.2.6 ACCELERATION AND DECELERATION CHARACTERISTICS

PARAMETERS.............................................................................................................................

6.2.7 CARRIER FREQUENCY.................................................................................................

6.2.8 V/F PARAMETERS AND OVERLOAD PROTECTION (MOTOR 1)......................

6.2.9 V/F PARAMETERS AND OVERLOAD PROTECTION (MOTOR 2)......................

6.2.10 STEADY RUNNING........................................................................................................

6.2.11 VECTOR RUNNING PARAMETERS (MOTOR 1)...................................................

6.2.12 VECTOR RUNNING PARAMETERS (MOTOR 2)...................................................

6.2.13 PARAMETER MEASUREMENT AND PRE-EXCITATION.....................................

6.2.14 MULTIFUNCTIONAL INPUT TERMINAL...................................................................

6.2.15 MULTIFUNCTIONAL OUTPUT TERMINAL..............................................................

6.2.16 PULSE INPUT..................................................................................................................

6.2.17 PULSE OUT......................................................................................................................

6.2.18 ANALOG INPUT..............................................................................................................

6.2.19 ANALOG INPUT CURVE CORRECTION..................................................................

6.2.20 ANALOG OUTPUT..........................................................................................................

6.2.21 ANALOG INPUT POWER FAILURE DETECTION..................................................

6.2.22 VIRTUAL ANALOG INPUT............................................................................................

6.2.23 HOPPING FREQUENCY...............................................................................................

6.2.24 BUILT-IN AUXILIARY TIMER........................................................................................

6.2.25 BUILT-IN AUXILIARY COUNTER................................................................................

6.2.26 AUXILIARY FUNCTIONS..............................................................................................

6.2.27 MOTOR TEMPERATURE DETECTION....................................................................

6.2.28 MULTI-STAGE FREQUENCY SETTING...................................................................

6.2.29 SIMPLE PROGRAMMABLE MULTI-STAGE OPERATION...................................

6.2.30 SWING FREQUENCY OPERATION..........................................................................

6.2.31 PROCESS PID (4MS CONTROL CYCLE)................................................................

6.2.32 PROCESS PID MULTI-STAGE SETTING.................................................................

6.2.33 PROCESS PID SLEEP FUNCTION...........................................................................

6.2.34 REVOLUTION SETTING AND FEEDBACK..............................................................

6.2.35 REVOLUTION CLOSED-LOOP PARAMETER........................................................

6.2.36 PROTECTION PARAMETER.......................................................................................

6.2.37 TORQUE CONTROL......................................................................................................

6.2.38 COMPENSATION PID (RUNNING CYCLE: 1MS)..................................................

6.2.39 COMPENSATION PID CONTROLLER PARAMETER SELECTION..................

6.2.40 MODBUS FIELDBUS (STANDARD EXPANSION CARD CONFIGURATION).

6.2.41 MAPPING ACCESS PARAMETER.............................................................................

6.2.42 COMMUNICATION LINKAGE SYNCHRONOUS CONTROL...............................

6.2.43 EXPANSION MULTIFUNCTIONAL INPUT TERMINAL..........................................

6.2.44 EXPANSION MULTIFUNCTIONAL OUTPUT TERMINAL.....................................

6.2.45 SERVOCONTROL AND SCALE POSITIONING......................................................

6.2.46 VIRTUAL INPUT AND OUTPUT...................................................................................

6.2.47 PROTECTION FUNCTION CONFIGURATION PARAMETER.............................

6.2.48 CORRECTION PARAMETER.......................................................................................

6.2.49 SPECIAL FUNCTIONAL PARAMETERS...................................................................

6.2.50 OTHER CONFIGURATION PARAMETERS..............................................................

6.2.51 HISTORICAL FAULT RECORDING............................................................................

6.2.52 OPERATION STATUS AT THE LAST FAULT............................................................

6.2.53 BASIC STATUS PARAMETER.....................................................................................

6.2.54 AUXILIARY STATUS PARAMETER............................................................................

6.2.55 MODBUS FIELDBUS STATUS PARAMETER (Standard Expansion Card)......

6.2.56 TERMINAL STATUS AND VARIABLE.........................................................................

6.2.57 COUNTER TIMER VALUE............................................................................................

6.2.58 SPINDLE CONTROL AND SCALE POSITIONING STATUS PARAMETER......

6.2.59 EQUIPMENT INFORMATION.......................................................................................

7. DESCRIPTION OF SPECIFIC FUNCTIONS...............................................................................

7.1 SYSTEM MANAGEMENT (GROUP F0.0)....................................................................................

7.2 RUNNING COMMAND SELECTION (GROUP F0.1).................................................................

7.3 FREQUENCY SETUP (GROUP F0.2)........................................................................................

7.4 CONTROL COMMAND SOURCE (GROUP F0.3)...................................................................

7.5 START AND STOP (GROUP F0.4)..............................................................................................

7.6 ACCEL AND DECEL CHARACTERISTICS (GROUP F1.0)...................................................

7.7 CARRIER FREQUENCY (GROUP F1.1)...................................................................................

7.8 V/F PARAMETERS AND OVERLOAD PROTECTION (MOTOR 1) (GROUP F1.2)........

7.9 V/F PARAMETERS AND OVERLOAD PROTECTION (MOTOR 2) (GROUP F1.3)........

7.10 STEADY RUNNING (GROUP F1.4)..........................................................................................

7.11 VECTOR RUNNING PARAMETERS (MOTOR 1) (GROUP F2.0).....................................

7.12 PARAMETER MEASUREMENT AND PRE-EXCITATION (GROUP F2.2).......................

7.13 MULTIFUNCTIONAL INPUT TERMINAL (GROUP F3.0).....................................................

7.14 MULTIFUNCTIONAL OUTPUT TERMINAL (GROUP F3.1)................................................

7.15 PULSE INPUT (GROUP F3.2)...................................................................................................

7.16 PULSE OUTPUT (GROUP F3.3)...............................................................................................

7.17 ANALOG INPUT (GROUP F4.0)................................................................................................

7.18 ANALOG INPUT CURVE CORRECTION (GROUP F4.1)...................................................

7.19 ANALOG OUTPUT (GROUP F4.2)...........................................................................................

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125

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128

132

133

134

142

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148

7.20 ANALOG INPUT WIRE-BREAK DETECTION (GROUP F4.3)...........................................

7.21 HOPPING FREQUENCY (GROUP F5.0)................................................................................

7.22 BUILT-IN AUXILIARY TIMER (GROUP F5.1).........................................................................

7.22.1 BASIC FUNCTIONS OF THE TIMER........................................................................

7.22.2 TRIGGER AND GATE CONTROL FUNCTION SETTING OF TIMER...............

7.22.3 CLOCK CONCATENATION FUNCTION SETTING OF TIMER..........................

7.22.4 CONCATENATION TRIGGER FUNCTION SETTING OF TIMER......................

7.23 BUILT-IN AUXILIARY COUNTER (GROUP F5.2).................................................................

7.24 AUXILIARY FUNCTIONS (GROUP F5.3)................................................................................

7.25 MOTOR TEMPERATURE DETECTION (GROUP F5.4)......................................................

7.26 MULTI-STAGE FREQUENCY SETTING (GROUP F6.0).....................................................

7.27 SIMPLE PROGRAMMABLE MULTI-STAGE OPERATION (GROUP F6.1)....................

7.28 SWING FREQUENCY OPERATION (GROUP F6.2)............................................................

7.29 PROCESS PID (4MS CONTROL CYCLE) (GROUP F7.0).................................................

7.30 PROCESS PID MULTI-STAGE SETTING (GROUP F7.1)..................................................

7.31 PROCESS PID SLEEPING FUNCTION (GROUP F7.2).....................................................

7.32 REVOLUTION SETTING AND FEEDBACK (GROUP F8.0)...............................................

7.33 REVOLUTION CLOSED-LOOP PARAMETER (GROUP F8.1).........................................

7.34 PROTECTIVE PARAMETERS (GROUP F8.2)......................................................................

7.35 TORQUE CONTROL (GROUP F8.3).......................................................................................

7.36 COMPENSATION PID (1MS CONTROL CYCLE) (GROUP F9.0)....................................

7.37 PARAMETER SELECTION OF COMPENSATION PID CONTROLLER.........................

7.38 MODBUS FIELDBUS (GROUP FA.0)......................................................................................

7.39 MAPPING PARAMETER ACCESS (GROUP FA.1)..............................................................

7.40 COMMUNICATION LINKAGE SYNCHRONOUS CONTROL (GROUP FA.2)................

7.41 EXPANSION MULTIFUNCTIONAL INPUT TERMINAL (GROUP FB.0 AND FB.1).......

7.42 SERVO CONTROL AND SCALE POSITIONING (GROUP FB.2).....................................

7.43 VIRTUAL INPUT AND OUTPUT (GROUP FF.0)....................................................................

7.44 PROTECTING FUNCTION CONFIGURATION PARAMETERS (GROUP FF.1)...........

7.45 CORRECTION PARAMETERS (GROUP FF.2).....................................................................

7.46 SPECIAL FUNCTIONAL PARAMETERS (GROUP FF.3)....................................................

7.47 OTHER CONFIGURATION PARAMETERS (GROUP FF.4)...............................................

8. WARNING, ALARM DIAGNOSIS AND COUNTER MEASURES........................................

8.1 TROUBLESHOOTING WITH WARNING OR ALARM DISPLAY..........................................

8.1.1 ALARM DISPLAY AND TROUBLESHOOTING.........................................................

8.1.2 WARNING DISPLAY AND TROUBLESHOOTING...................................................

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187

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197

8.2 ABNORMAL OPERATION WITHOUT PROMPTS AND THE SOLUTIONS......................

8.3 FAILURES IN SETTING OPERATION OF FREQUENCY INVERTER...............................

8.4 INQUIRY FOR FAILURE RECORD.............................................................................................

8.5 RESET OF WARNING OR ALARM FAILURE..........................................................................

9. MAINTENANCE............................................................................................................................

9.1 ROUTINE MAINTENANCE...........................................................................................................

9.2 INSPECTION AND DISPLACEMENT OF THE VULNERABLE COMPONENTS............

9.2.1 FILTER CAPACITOR......................................................................................................

9.2.2 COOLING FAN..................................................................................................................

9.3 STORAGE.........................................................................................................................................

9.4 WARRANTY......................................................................................................................................

10. EXAMPLE OF USAGE..............................................................................................................

10.1 ENERGY-SAVING TRANSFORMATION OF ESCALATORS.............................................

10.1.1 SCHEME DESCRIPTION.............................................................................................

10.1.2 WIRING DIAGRAM........................................................................................................

10.2 MAKE SIMPLE TENSION CLOSED-LOOP CONTROL WITH OFFSET PID.................

10.2.1 DIAGRAM OF CONSTANT TENSION CONTROL.................................................

10.2.2 DIAGRAM OF CONTROL STRUCTURE.................................................................

10.2.3 CONFIGURATION.........................................................................................................

10.2.4 WIRING DIAGRAM........................................................................................................

10.3 APPLICATION IN MECHANICAL FACTORY..........................................................................

10.3.1 CONFIGURATION.........................................................................................................

10.3.2 EXTERNAL CIRCUIT WIRING DIAGRAM...............................................................

10.4 MULTI-PID SETUP, MULTI-PART PID SETUP, FORM A MULTI- STEP PIDSETUP....

10.4.1 PARAMETER SETUP...................................................................................................

10.4.2 DIAGRAM OF STEP PID VALUE GIVEN.................................................................

11. DESCRIPTION OF COMMUNICATION PROTOCOL..........................................................

11.1 MODBUS PROTOCOL DESCRIPTION...................................................................................

11.1.1 PROTOCOL OVERVIEW.............................................................................................

11.1.2 INTERFACE AND TRANSMISSION METHOD.......................................................

11.1.3 DATA STRUCTURE.......................................................................................................

11.1.4 PARAMETER CONFIGURATION FOR FREQUENCY INVERTERS................

11.1.5 BRIEF INTRODUCTION OF FUNCTIONS..............................................................

11.1.6 ACCESS ADDRESS SUMMARY................................................................................

11.1.7 DETAILED MODBUS ADDRESS-FINDING DISTRIBUTION..............................

11.1.8 EXAMPLES.....................................................................................................................

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12. EMC...............................................................................................................................................

12.1 CE.....................................................................................................................................................

12.2 DEFINITION....................................................................................................................................

12.3 OBEY STANDARD ORDER........................................................................................................

12.3.1 OBEY EMC ORDER......................................................................................................

12.3.2 OBEY LVD ORDER.......................................................................................................

12.4 GUIDANCE OF EMC EXTERNAL ACCESSORIES INSTALLATION AND Selection....

12.4.1 NOTICE OF I EMI INPUT FILTER INSTALLATION...............................................

12.4.2 DC REACTOR.................................................................................................................

12.4.3 FU INPUT REACTOR...................................................................................................

12.4.4 AC OUTPUT REACTOR...............................................................................................

12.5 SHIELDED CABLE.......................................................................................................................

12.6 CABLE WIRING REQUIREMENTS..........................................................................................

12.7 LEAKAGE CURRENT RESPONSE REQUIREMENTS.......................................................

12.8 COMMON EMC INTERFERENCE PROBLEM AND SOLUTION......................................

13. ACCESSORIES...........................................................................................................................

13.1 BRAKE ASSEMBLY......................................................................................................................

13.1.1 MODEL OF BRAKE UNIT............................................................................................

131.2 GUIDE OF BRAKE RESISTANCE SELECTION .....................................................

13.1.3 APPEARANCE OF BRAKE UNIT ...............................................................................

13.1.4 INSTALLATION SIZE OF BRAKE UNIT...................................................................

13.1.5SINGLE BRAKE UNIT AND INVERTER REFERENCE WIRING SKETCH......

13.1.6 WIRING PRECAUTIONS.............................................................................................

13.2 I/O EXPANSION CARD (STANDARD TYPE: DEC350VS, PN: 050M008003000)........

13.3 PG EXPANSION CARD (STANDARD DEB3PG12VA, PN: 050M009012002)...............

13.4 INTRODUCTION OF LCD OPERATING PANEL...................................................................

13.4.1 OUTSIDE VIEW OF LCD OPERATING PANEL.....................................................

13.4.2 LED OPERATION PANEL............................................................................................

13.4.3 FUNCTION OF KEYS...................................................................................................

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Product Confirmation And Operation Cautions

V800 Series High Performance Closed-Loop Vector Inverter User Manual

1. PRODUCT CONFIRMATION AND OPERATION

CAUTIONS

1.1 PRODUCT CONFIRMATION

Check the outer packing carefully to see if there is any damage after the arrival of the goods; if there is a

label on the outer packing, please confirm the model and specification of it to see if they are in accordance

with your order. If any damage or discrepancy is found, please contact the supplier promptly for solution.

1.1.1 CONFIRMATION OF FREQUENCY INVERTER BODY AND ACCESSORIES

Confirm the frequency inverter body and accessories carefully when unpacking, to see if there is any

damage during the transit, and if the parts and components are damaged or dropped, and if there is the

frequency inverter entity and the following accessories:

Operation instruction;

Certification;

Product list;

Other ordered accessories

If there is any omission or damage, please contract the supplier promptly for solution.

1.1.2 NAMEPLATE OF FREQUENCY INVERTER

On the frequency inverter, there is a nameplate marked with model, rated parameters, product serial-number

and bar code of frequency inverter. The content of nameplate is shown as below:

1.2 SAFETY CAUTIONS

Read this instruction carefully prior to installation, wiring, operation and maintenance, to ensure proper

operation of this product.

"Tips", "Attention", " Warning " and " Danger " in this operation manual are defined as follow:

Warning: Without operation according to the requirements, moderate injuries or minor

injuries of personnel and material loss may be caused.

Danger: Without operation according to the requirements, serious damage to the

equipment or personnel injuries may be caused.

Attention: Matter requires attention during operation.

Tips: Tips for some useful information.

Shenzhen Simphoenix Electric Technology Co.,Ltd

V800-4T0011G/4T0015P

3PH 380V 50/60Hz

2.0KVA 3.0A/2.4KVA 3.7A

XXXXXXXXXX

TYPE

SOURCE

OUTPUT

SERIAL No.

MADE IN CHINA

Model of frequency inverter

Rated input voltage number of phase,

voltage and frequency

Rated output capability and current

Product serial-number

QR code

Certification logos

Product Confirmation And Operation Cautions

V800 Series High Performance Closed-Loop Vector Inverter User Manual

1.2.1 NOTICES DURING INSTALLATION

1. The frequency inverter shall not be installed on combustibles, in case of the risk of fire.

2. The frequency inverter shall not be installed at places with direct sunlight, in case of danger.

3. The frequency inverter of this series shall not be installed in the environment of explosive gases, in case of

the danger of explosion.

4. Do not install the Frequency inverter if damaged or lf components are missing. Installation may lead to

personal injury, fire or other accidents.

5. Do not remove or modify the frequency inverter without authorization.

6. No foreign matter is allowed to be dropped into the frequency inverter, in case of breakdown of the

frequency inverter.

7. During installation, the frequency inverter shall be installed at the place able to bear its weight; otherwise,

it may fall down.

1.2.2 SAFETY CAUTION FOR WIRING

1. Please authorize the professional staff to conduct wiring. If the wiring operation is not proper, it may

damage to the equipment and the individuals.

2. Please start to wire after the panel digital tube of frequency inverter is out for ten minutes, otherwise, there

can be electric shock risk.

3. The grounding terminal of frequency inverter must be reliably grounded; otherwise, there can be electric

shock risk.

4. Connection of AC power onto the output terminals U, V and W of frequency inverter, will damage the

frequency inverter, and may lead to personal injury.

5. Confirm that the input voltage and frequency converter are in consistent with rated voltage value;

otherwise, the frequency inverter may be damaged.

6. Confirm that the motor and frequency converter are adaptive with each other, otherwise, the motor can be

damaged or frequency converter protection can be caused.

7. Brake resistor cannot be connected onto the (+), (-) of DC bus directly; otherwise, there can be fire risk.

1.2.3 SAFETY CAUTION FOR RUNNING OPERATION

1. Please do not operate the switch with wet hand; otherwise, there can be electric shock.

2. Please install the front cover prior to plugging in, and shall not demount the cover while power is on,

otherwise, here can be electric shock.

3. During the frequency converter is with power on, even the motor is stopped, do not touch the terminals of

frequency converter, otherwise, here can be electric shock.

4. If you apply the function of restart, do not approach the load equipment, for it may restart suddenly after

alarm removed, otherwise, personal injuries may caused. Please set the system as ensuring personal and

property safety even when restarting.

5. Please set additional emergency stop switch, otherwise, personal injuries may be caused.

6. The temperature of cooling fin and direct current reactor can be very high, therefore, do not touch them, in

case of the danger of burns.

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