Sky Master 8001R Guida
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
1
OF 27
601756161 C
Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
Skymaster® Volleyball System
Please read & understand all instructions before attempting installation or operation of these units.
Table of C ontents
Section Page N o.
Introduction 2
Tools Required 3
Parts C ecklist 4-6
Installation and Setup 6-13
Referee Stand Pad Installation 14-15
Net Installation D etail 16-19
Electrical & W iring Inform ation 20-22
Operating Instructions 23-24
M aintenance 25-27
Introduction
T ank you for your purc ase of a Skymaster® Volleyball System. To ensure t at our equipment
will provide years of use to you, we are including t is installation, operation, and maintenance
guide. T is guide will provide information on t e proper assembly and installation met ods,
operating procedures, and preventative maintenance of your ceiling suspended volleyball system.
Please note t at a Bill of Materials is being included wit t is guide. Please c eck t at all of t e
parts called out on t e Bill of Materials are present prior to beginning assembly and setup.
Please do not substitute for factory parts. Please contact t e manufacturer’s customer service
department and allow t em to determine if substitute parts are acceptable.
It is recommended t at an individual w o as been properly trained perform assembly and set up
of t e volleyball system. No one under t e age of 18 s ould attempt assembly or set up of t e
unit, unless properly supervised.
To prevent normal wear and tear from s ortening t e life of t e unit, preventative maintenance
inspections and repairs s ould be performed at least once per year. If t e units are subject to
ig or unusual usage, inspections s ould be sc eduled to occur more frequently. If items are
found to be nonconforming, replacements can be ordered from t e manufacturer or one of its
aut orized dealers. W en contacting t e manufacturer or dealer, please ave information
regarding t e dealer/installer w o sold t e unit, t e name of t e project, and any applicable
warranty information.
Before proceeding with assembly, read all instructions and assembly procedures. Ma e sure
all parts have been received and are not damaged.
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Installation and Assembly Instructions
,
Operators Manual, and Maintenance Manual
Ceiling Suspended Volleyball System
SHT. NO. PART NO. REV
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Installation and Assembly Instructions
,
Operators Manual, and Maintenance Manual
Ceiling Suspended Volleyball System
Tools Required:
Hammer
3/8” Hand Drill
Drill Bits - 3/16” and 1/2” wit 3/8” S ank
3/8” Ratc et Wrenc wit 1/2” and 9/16” Sockets
1/2” Ratc et Wrenc wit 9/16”, 11/16” and 3/4” Sockets
Wrenc es - 1/2”, 9/16”, 11/16”, 3/4” and 1-5/16"
Torque Wrenc s 5-75 Ft-Lbs. and 31-150 Ft-Lbs.
3/16” Allen Wrenc
4” C-Clamps (2)
4' Level
File ( alf round)
25' Tape Measure
Cable Cutters
Utility Knives
Wire Stripper
Screwdrivers (assorted sizes)
Ratc eting Pulleys
75' Ropes
Wire Nuts
Duct Tape
Block of Wood (for tapping)
Broom
S op Vac
Protective Covering for Floor
8001 8001R
46 1115-30-00 3/8" QUICK LINK 2 2
47 1282-30-00 5/16" UNIVERSALSNAP LINK 1 1
48 223-4-20-16Z SCREW, MACH PAN HD PHIL 1/4-20 UNC X 1 24 24
49 3125-30-00 1/4" CABLE THIMBLE 2 2
50 3225-30-00 1/4" CABLE CLAMP (FORGED CLIP) 4 4
51 501-5-18-16 BOLT, CARRIAGE 5/16-18 UNC X 1 10
52 501-5-18-52 BOLT, CARRIAGE 5/16-18 UNC X 3.25 8
53 502-4-20-14 HEX BOLT, 1/4-20 UNC X 0.875 12
54 502-5-18-12Z HEX BOLT, 5/16-18 UNC X 0.75 8
55 502-5-18-16 HEX BOLT, 5/16-18 UNC X 1 3
56 502-5-18-24Z HEX BOLT, 5/16-18 UNC X 1.5 2 2
57 502-5-18-44 HEX BOLT, 5/16-18 UNC X 2.75 2 2
58 502-6-16-40 HEX BOLT, 3/8-16 UNC X 2.5 2
59 502-6-16-80 HEX BOLT, 3/8-16 UNC X 5 5
60 502-8-13-16 HEX BOLT, 1/2-13 UNC X 1 12 12
61 502-8-13-64 HEX BOLT, 1/2-13 UNC X 4 2 2
62 545-5-18Z HEX NUT, NYLON LOCK 5/16-18 4 5
63 545-6-16Z HEX NUT, NYLON LOCK 3/8-16 3
64 545-8-13 HEX NUT, NYLON LOCK 1/2-13 2 2
65 548-5-18Z HEX NUT, SERRATED FLANGE 5/16-18 20
66 548-6-16 HEX NUT, SERRATED FLANGE 3/8-16 4
67 548-8-13 HEX NUT, SERRATED FLANGE 1/2-13 20 24
68 561-4 FLAT WASHER 1/4 12
69 561-5 FLAT WASHER 5/16 2
70 561-6 FLAT WASHER 3/8 7
71 562-4Z SPLIT LOCK WASHER 1/4 24 36
72 562-5 SPLIT LOCK WASHER 5/16 2
73 571-6-16-16 SELF TAPPING SCREW, 3/8-16 UNC X 1 16 16
74 921041000 ABRASIVE ANTISLIP TAPE (12") 3
75 921041000 ABRASIVE ANTISLIP TAPE (20") 1
QTY
Hardware List
Item Part Number Description
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
4
OF 27
601756161 C
Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
Ceiling Suspended Volleyball System
T e following parts list are inclusive aog all ardware and components to assemble t e Skymaster unit. NOT included
in t ese parts lists are t e ardware and components required to attac t e unit to t e over ead building structure (i.e
beam clamps, structural pipe, etc.) Please refer to your packing list enclosed wit t e s ipment for t ose parts.
Below is a list of t e ardware and quantities are per unit. W en multiple units are to be installed, refer to t e packing
list enclosed wit t e s ipment for total quantities of t ese items s ipped.
Major components list is on t e following page.
8001 8001R
1 601756161 MANUAL - 8001-8001R SKYMASTER III 1 1
2 604401462 8001 VB BRIDGE MAST-ANY HEIGHT 2 2
3 161655628 SWING HANGER ASS'Y, 3.5" EXTENDED 4 4
4 1448-11-08 EYEBOLT ASSEMBLY, 7/8"-9 X 6" 4 4
5 604401465 BRKT, OHVB LIFT 2 2
5a 604406158 HINGE WELDMENT, OHVB BRACE 2 2
6 101051043 U-BOLT, 1/2-13 X 4 X 4.0 SQ 6 6
7 161655633 CLAMP ASS'Y, 3.5 X 2.38 SWING HINGE 2 2
8 161655636 PULLEY HANGER ASSEMBLY, 3.5" 2 2
9 1005-07-00 #5 SWIVEL EYE BLOCK (3-1/2" PULLEY) 2 2
10 2375-04-00PC TUBE,RND,2.375 OD X 0.083 WALL
11 503955559 2.38" ADJ BRACE HINGE ASS'Y W/BRKR 2 2
12 604401471 POST WELDMENT, SKYIII NET 2 1
13 604401472 POST WELDMENT, SKYIII REF STAND 1
14 604401473 POST COVER PLATE 4 4
15 604406190 FOOT ASSY, SPRING LOADED 2 3
17 604401284 SKYMASTER HAND RAIL RH WELDED 1
18 604401316 GUIDE RAIL, OVERHEAD VB (92.0) 2 2
19 604401475 REF STAND FLOOR FRAME WELDMENT 2
20 604401478 SKYMASTER HAND RAIL LH WELDED 1
21 604401479 FLOOR PLATE - 8001R REF STAND 1
22 604406163 LADDER WELDMENT, SKYMASTER 1
23 604406167 BRKT WELDMENT, LADDER HINGE 1
24 604552249 RAIL ASSY, 7200 END POST 1 1
25 604553795 RAIL ASSY, 7200 WINCH , 8' STRAP 1 1
26 3025-30-00 1/4" GALVANIZED AIRCRAFT CABLE-7X19
27 1100 SAFESTOP SAFETY LOCKING STRAP 2 2
28 8194 ELEC HOIST,DBL DRUM 115V 1PH 60HZ W/KEY 1 1
30 101131065 1/2 X 7/8 X 14GA MACHINE BUSHING ZN 12 12
31 604406188 SPACER, SAFSTOP BRKT 2 2
32 701501117 SIDE PLATE, SAFE STRAP BRACKET 4 4
33 101651035 4" PLUG FOR SQUARE TUBE 1
34 604401167 PULL HANDLE 1
35 604406170 LATCH, LADDER 1
36 604401692 STRAP, FOLDING LADDER PULL 1
Major omponents
See Packing List
See Packing List
Item Part Number Description QTY
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
5
OF 27
601756161 C
Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
Ceiling Suspended Volleyball System
T e list of Pads and Accessories are on t e next page.
Installation Instructions
T e following illustrations s ow an overview of t e 8001 Ceiling Suspended Volleyball System
and t e 8001R Ceiling Suspended System wit Referee Stand. See installation prints provided
for all over ead structure details.
8001 8001R
80 601651165 VB NET 7000 SERIES 1 1
81 7607-22-00 NET SIDELINE MARKER 2 2
82 1028-22-00 NET ANTENNA 2 2
83 121971504 LABEL, "MANUFACTERED BY PSS" 1 1
84 124403482 DECAL, SKYMASTER VOLLEYBALL PADS 2 2
85 6251 BUCKLE COVERS SET OF (6) 1 1
86 124651582 WARNING LABEL - WINCH TIGHTENING 1 1
PAD KIT 604406171 604406172
90 884404074 PAD, UPRIGHT WINCH POST 2 1
91 884404075 PAD, REF POST LOWER - 1
92 884404076 PAD, REF POST UPPER - 1
93 884403593 PAD, SKYMASTER REF CROSS TUBE - 1
94 884403588 PAD, SKYMASTER REF STAND RH - 2
95 884404069 PAD, HAND RAIL SKYMASTER - 4
96 884404073 PAD, FOLDING LADDER POST - 1
97 883803594 PAD, FOLDING LADDER - 2
Net and Pads
Item Part Number Description QTY
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
6
OF 27
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Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
Ceiling Suspended Volleyball System
36'-1 1/2"
[11.01 m]
SKYMASTER® 8001
30'-0"
[9.14 m]
3'- 3/4"
[0.93 m]
HOIST
WINCH
Attachment Details
T ese illustrations s ow some key attac ment details. Use as a guide for proper assembly
SWING HANGER TO
BRIDGE MAST
DETAIL A
BRACE & PULL UP
BRACKET ATTACH
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
7
OF 27
601756161 C
Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
A
Ceiling Suspended Volleyball System
36'-1 1/2"
[11.01 m]
38'-7 1/2"
[11.77 m]
SKYMASTER® 8001R
2
4
3
5a
1'-5"
[433 mm]
1'- 3/4"
[324 mm]
31
31
62
56
62
5
5a
61
64
6
67
2
2
30'-0"
[9.14 m]
COURT
3'- 1/4"
[0.92 m]
WINCH
REF. STAND
HOIST
2'-6"
[762 mm]
0'-4 3/8"
[111 mm]
5
32
46
5
5a
6
67
PULLEY HANGER AND UPPER
FOLDING BRACE BRACKET
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
8
OF 27
601756161 C
Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
B
C
D
Ceiling Suspended Volleyball System
9
8
7
0'-3 3/4"
[97 mm]
Centerline of bracket
to be in line wit t e
centerline of t e 4"
square mast Pulley anger to be on t e
net side of t e mast centerline
FOLDING BRACE INSTALLATION
10
11
10
REFER TO INSTALLATION
PRINTS WITH SHIPMENT
INSTALL HINGE ASSEMBLY WITH
BREAKER BAR ON NET SIDE OF MAST
AFTER THE BRACE PIPES ARE BOLTED TO THE MAST AND THE CLAMP, SLIDE THE HINGE ASSEMBLY
ONTO THE FREE ENDS OF THE BRACE PIPES. PLUMB THE MAST AND TIGHTEN THE SET SCREWS ON
THE HINGE ASSEMBLY.
61 64
1/2-13 X 3
1
2
HEX BOLT
AND NYLON NUT ARE
SUPPLIED WITH CLAMP
ASSY.
BOLTS, NUTS, AND
SETSCREWS ARE
SUPPLIED WITH
HINGE ASSY.
9
7
8
5a
10
2
7
CABLE ROUTING DIAGRAM - PLAN VIEW
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
9
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Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
UPPER BRACE
LOWER BRACE
STRAP
MAST
MAST
A
H
A
H
D
C
D
C
F
F
A.) ASSEMBLE BRACE PER PRINT AND TIGHTEN
SET SCREWS. (SEE DETAIL 1)
B.) FOLLOW CABLE INSTALLATION
INSTRUCTIONS ABOVE
DO NOT ATTACH CABLE TO HINGE.
C.) FOLD MAST UNTIL HINGE CONTACTS
THE MAST AND STOP. MARK THE BRACE
PIPES 3" ABOVE AND 3" BELOW THE HINGE.
(SEE DETAIL 2)
D.) LOOSEN SET SCREWS AND RAISE THE
MAST TO THE MAXIMUM HEIGHT POSSIBLE.
E.) ADJUST HINGE SO THAT THE "A" + "B" = 6"
EXACTLY. (SEE DETAIL 3)
F.) TIGHTEN SET SCREWS AND LOWER THE MAST
G.) CYCLE MAST A FEW ADDITIONAL TIMES TO
ENSURE PROPER FOLDING.
H.) AS THE FINAL STEP, SECURE THE HINGE BY
DRILLING THROUGH THE BRACE PIPES AND
INSTALL THE SAFETY STRAP WITH THE
PROVIDED HEX HEAD BOLTS AND NYLOCK
NUTS. (SEE DETAIL 1)
ADJUSTABLE BRACE HINGE INTALLATION INSTRUCTIONS.
DETAIL 1 DETAIL 2 DETAIL 3
EQUAL
EQUAL
3"
3"
"A"
"B"
5.5" MIN - 5.875" MAX
EQUAL WITHIN 0.125"
CABLE
PULLEY
MAST
WINCH
PULLEY
CABLE
MAST
DIRECTION OF PULL DIRECTION OF PULL
Ceiling Suspended Volleyball System
REF STAND POST NET END POST
TM
GARED
PERFORMANCE
SPORTS SYSTEMS
Gared Holdings, LLC
9200 E. 146th St.
Nobles ille, IN 46060
FILE LOC.
SHT. NO. PART NO. REV
Model: 8001 and 8001R
Skymaster Volleyball System
10
OF 27
601756161 C
Q:\Inventor Files\Installation Instructions\Installation Manual
Views\Volleyball\Sky aster III
DATE
1/31/2017
Installation and Assembly Instructions
E
F
Ceiling Suspended Volleyball System
13
Install t e ref stand post and net end post onto t e bridge truss mast as s own above. make sure all bolts are securely
torqued.
14
73
14
Install t e cover plates on bot sides
of t e mast as s own above.
15
12
Install t e spring loaded Foot Assy at t e base of eac post as s own
above using (2) 3/8" Self-Tapping Screws. Wit t e mast plumb to t e
floor, adjust t e 3/8-16 adjusting screw to apply approximately 1/4" of
spring pressure to t e foot.
60
30
67
12
2
60
30
67
13
2
HEIGHT ADJUSTING
SCREW, 3/8-16
0'- 1/4"
[6 mm]
HEIGHT ADJUSTING
SCREW, 3/8-16
DIRECTION
OF FOLD
Questo manuale è adatto per i seguenti modelli
1
Indice
