Skyjack SJ63AJ Manuale utente

ARTICULATING BOOMS

MODEL SJ63AJ

159764AF-A August 2014

OPERATING MANUAL (CE)

This manual is based on Serial Number(s):

SJ 63AJ 95 300 001 to 95 300 214

Parts (North America)

Toll Free: 1-800-965-4626

Toll Free Fax: 1-888-782-4825

E-mail: [email protected]

Skyjack Australia Pty Ltd.

4 Coates Place

Wetherill Park

New South Wales 2164

Australia

Tel: +61 (0) 28786 3200

Fax: +61(0) 28786 3222

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653

Tel: +55 19 3936 0132

Alameda Júpiter, 710

Loteamento American Park Empresarial

Skyjack Service Center

3451 Swenson Ave. St. Charles,

Phone: 630-262-0005

Toll Free: 1-800-275-9522

Fax: 630-262-0006

Email: [email protected]om

Illinois, 60174 USA

Parts & Service (Europe)

Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UK

Phone: +44-1691-676-235

Fax: +44-1691-676-238

E-mail: info@skyjackeurope.co.uk

Maesbury Road Industrial Estate

SJ 63AJ

December 2007 Page 3

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for safe operation and which,

if not followed, may result in a malfunction or damage to the aerial platform.

Original instructions in English.

The Safety Alert Symbol identifies important

safety messages on aerial platform, safety signs

in manuals or elsewhere. When you see this

symbol, be alert to the possibility of personal

injury or death. Follow the instructions in the

safety message.

This Safety Alert Symbol means attention!

Become alert! Your safety is involved.

Page 4 December 2007

SJ 63AJ

Section 1 - About Your Aerial Platform ................................................................................................. 5

Read and Heed .....................................................................................................................................................5

Safety Rules ...........................................................................................................................................................6

Section 2 - Familiarization ................................................................................................................... 11

2.1 Familiarization of Articulated Boom Series .....................................................................................11

2.2 Component Identification ................................................................................................................12

2.3 Visual & Daily Maintenance Inspections .........................................................................................20

2.4 Function Tests ..................................................................................................................................28

2.5 Winching and Towing Procedure ....................................................................................................41

2.6 Emergency Lowering Procedures ...................................................................................................43

Section 3 - Operation ........................................................................................................................... 45

3.1 General ............................................................................................................................................45

3.2 Major Components ..........................................................................................................................46

3.3 Major Assemblies ............................................................................................................................47

3.4 Serial Number Nameplate ...............................................................................................................47

3.5 Component Identification ................................................................................................................48

3.6 Component Identification (Optional Equipment/Attachments) .......................................................49

3.7 Operator’s Responsibility ................................................................................................................50

3.8 Start Operation ................................................................................................................................51

3.9 Refueling Procedure ........................................................................................................................57

3.10 Loading/Unloading ..........................................................................................................................58

3.11 Chassis Tilt .......................................................................................................................................60

Section 3 - Diagrams ............................................................................................................................ 61

Section 4 - Tables .................................................................................................................................. 63

Table 4.1 Standard and Optional Features .....................................................................................................63

Table 4.2a Specifications and Features ............................................................................................................64

Table 4.2b Specifications and Features ............................................................................................................65

Table 4.3 Owner’s Annual Inspection Record .................................................................................................66

Table 4.4 Tire/Wheel Specifications ................................................................................................................67

Table 4.5 Maximum Platform Capacities .........................................................................................................67

Table 4.6 Floor Loading Pressure ...................................................................................................................68

Table 4.7 Maintenance and Inspection Schedule ...........................................................................................69

Table 4.8 Operator’s Checklist ........................................................................................................................70

Table 4.9 EC Declaration of Conformity ..........................................................................................................71

Section 5 - Labels .................................................................................................................................. 73

Table of Contents

SJ 63AJ

December 2007 Page 5

Section 1 - About Your Aerial Platform Read and Heed

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications

and dimensions are subject to change without notice.

Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.

Purpose of Equipment

The SKYJACK Articulating Boom Series (Model SJ 63AJ) aerial platform is designed to transport and raise personnel,

tools and materials to overhead work areas.

Use of Equipment

The aerial platform is a highly maneuverable, mobile work station. Work platform elevation and elevated driving must

only be done on a firm, level surface. It can be driven over uneven terrain only when the platform is fully lowered.

Manual

The operating manual is considered a fundamental part of the aerial platform. It is a very important way to

communicate necessary safety information to users and operators. A complete and legible copy of this manual

must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.

Operator

The operator must read and completely understand both this operating manual and the safety panel label located on

the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial platform

with the labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new articulating series work platform to be free of defective parts and workmanship for

the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for

parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories

The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under

“Standard and Optional Features” in Table 4.1. Operating instructions for these options (if equipped) are located

in Section 3 of this manual.

For non-standard components or systems, contact the SKYJACK Service Department at

( : 44-1691-676-235

7 : 44-1691-676-238

Include the model and serial number for each applicable aerial platform.

Scope of this Manual

a. This manual applies to the CE version of the Articulating Boom aerial platform models listed in Table 4.1.

- Equipment identified with “CE” meets the requirements of the Machinery Directive 98/37/EC and the EMC

Directive 2004/108/EC.

b. Operators are required to conform to national, state or territorial/provincial and local health and safety regulations

applicable to the operation of this aerial platform.

Page 6 December 2007

SJ 63AJ

Safety Rules Section 1 - About Your Aerial Platform

WARNING

Failure to comply with your required responsibilities in the use and operation of the aerial platform

could result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to

follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial platform

is mandatory. The following pages of this manual should be read and understood completely before operating the

aerial platform.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety

devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

Electrocution Hazard

This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized

power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial

platform does not provide protection from contact with or proximity to an electrically charged conductor.

DO NOT USE THE AERIAL PLATFORM AS A GROUND FOR WELDING.

DO NOT OPERATE THE AERIAL PLATFORM DURING LIGHTNING OR STORMS.

DO NOT OPERATE THE AERIAL PLATFORM NEAR POWER LINES. MAINTAIN A MINIMUM SAFE

APPROACH DISTANCE (MSAD) FROM ENERGIZED POWER LINES.

60023AE-CE

DANGER

Adhere strictly to the governmental rulings and regulations applicable in your country.

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Avoid Power Lines

Minimum Safe Approach Distance

CE Guidance Note

“Avoidance of danger from overhead lines”

SJ 63AJ

December 2007 Page 7

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions

Know and understand the safety precautions before going on to next section.

WARNING

Failure to heed the following safety

precautions could result in tip over,

falling, crushing, or other hazards leading

to death or serious injury.

• KNOW all national, state or territorial/provincial

and local rules which apply to your aerial platform

and jobsite.

• TURN main power disconnect switch “ ” off when

leaving the aerial platform unattended. Remove

the key to prevent unauthorized use of the aerial

platform.

• WEAR all the protective clothing and personal

safety devices issued to you or called for by job

conditions.

• DO NOT wear loose clothing,

dangling neckties, scarves,

rings, wristwatches or other

jewelry while operating this

aerial platform.

• AVOID entanglement with

ropes, cords or hoses.

• AVOID falling. Stay within the

boundaries of the guardrails.

• DO NOT raise the aerial

platform or operate elevated in

windy or gusty conditions that

exceed the limits specified in

Section 4, Table 4.5.

• DO NOT increase the lateral

surface area of the platform.

Increasing the area exposed

to the wind will decrease aerial

platform stability. Avoid tenting.

• DO NOT elevate the aerial platform if it is not on

a firm, level surface.

• DO NOT drive elevated near

depressions or holes of any

type, loading docks, debris,

drop-offs and surfaces that

may affect the stability of the

aerial platform.

• DO NOT elevate or drive

elevated on a slope. Elevated

driving must be done on a firm,

level surface.

• If operation in areas

with holes or drop-offs

is absolutely necessary,

elevated driving shall not be

allowed. Position the aerial

platform horizontally only with

the platform fully lowered.

After ensuring that all 4 wheels

or outriggers (if equipped)

have contact with a firm, level

surface, the aerial platform can

be elevated. After elevation,

the drive function must not be

activated.

• DO NOT drive elevated on a

soft or uneven surface.

• DO NOT ascend or descend a

grade steeper than 45%. Boom

elevated driving must only be

done on firm, level surfaces.

Page 8 December 2007

SJ 63AJ

Safety Rules Section 1 - About Your Aerial Platform

• DO NOT operate an aerial

platform that has ladders,

scaffolding or other devices

mounted on it to increase its size

or work height. It is prohibited.

• DO NOT exert horizontal

(manual) force on aerial

platform that exceeds the limits

specified in Table 4.5.

• DO NOT use the aerial platform

as a crane. It is prohibited.

• DO NOT climb on boom arm

assembly. It is prohibited.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• AVOID overhead obstructions.

Be aware of overhead

obstructions or other possible

hazards around aerial platform

when lifting or driving.

• AVOID crushing hazards. Be

aware of crushing hazards

when lifting or driving. Keep

all body parts inside the aerial

platform.

• BE AWARE of blind spots when

operating the aerial platform.

• ENSURE that there are no

personnel or obstructions in

the path of travel, including

blind spots.

• DO NOT lower the platform unless the area

below is clear of personnel and obstructions.

• DO NOT use boom to push,

pull other objects or to lift the

chassis.

• DO NOT raise the aerial

platform while it is on a truck,

forklift or other device or

vehicle.

• STUNT driving and horseplay are prohibited.

• ENSURE ALL tires are in good

condition and lug nuts are

properly tightened.

• DO NOT use with improperly

inflated/damaged tires or

wheels. Refer to Section 2:

Wheel/Tire Assembly.

• DO NOT alter or disable limit switches or other

safety devices.

• DO NOT use the aerial platform without

guardrails, locking pins and the entry gate in

place.

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

SJ 63AJ

December 2007 Page 9

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT exceed the rated

capacity of the aerial platform.

• DO NOT distribute load

unevenly.

• DO NOT use under influence of

alcohol or drugs.

• DO NOT attempt to free a snagged platform with

lower controls until personnel are removed from

the platform.

• DO NOT position the aerial platform against

another object to steady the platform.

• DO NOT place materials on the guardrails or

materials that exceed the confines of the guardrails

unless approved by Skyjack.

• DO NOT operate if aerial

platform is not working properly

or if any parts are damaged or

worn.

• DO NOT leave aerial platform

unattended with key in key

switch.

Page 10 December 2007

SJ 63AJ

Safety Rules Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

WARNING

Entering and exiting the aerial platform

should only be done using the three

points of contact.

• Use only equipped access openings.

• Enter and exit only when the aerial

platform is in the fully retracted position.

• Do use three points of contact to enter and exit

the platform. Enter and exit the platform from

the ground only. Face the aerial platform when

entering or exiting the platform.

• Three points of contact means that two hands

and one foot or one hand and two feet are in

contact with the aerial platform or the ground at

all times during entering and exiting.

WARNING

An operator should not use any aerial platform that:

• does not appear to be working properly.

• has been damaged or appears to have worn

or missing parts.

• has alterations or modifications not approved

by the manufacturer.

• has safety devices which have been altered

or disabled.

• has been tagged or locked out for non-use or

repair.

Failure to avoid these hazards could result in death

or serious injury.

Jobsite Inspection

• Do not use in hazardous locations.

• Perform a thorough jobsite inspection prior to

operating the aerial platform, to identify potential

hazards in your work area.

• Be aware of moving equipment in the area. Take

appropriate actions to avoid collision.

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