SKYLUX ClimaCar Manuale utente

CARPORT
ClimaCar
®
Mounting instructions
EN
Art.N° 49579

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CONTENT p. 2
OVERVIEW CLIMACAR PROFILES AND PARTS p. 3 - 4
GENERAL INSTALLATION TIPS p. 5
DIMENSIONS p. 6 - 7
PREPARATION p. 8 - 9
EXAMPLE DRAWING CLIMACAR p. 10
POSTS WITH POST SUPPORT p. 11 - 12
POSTS IN CONCRETE p. 13 - 14
SUPPORTS p. 15- 16
RECTANGULAR PROFILES 72 X 110 p. 17
RECTANGULAR PROFILES 35 X 35 p. 18
INSTALLATION SUBSTRUCTURE p. 19 - 21
INSTALLATION GUTTERS G120A p. 22
INSTALLATION SUPERSTRUCTURE p. 23 - 27
FINISH p. 28 - 29
Table of contents

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Overview ClimaCar profiles and parts
PGDX POST 110/110
GDX SUPPORT
P72 RECTANGULAR PROFILE 72 x 110
LP08 RECTANGULAR PROFILE 35 x 35
G120A GUTTER
PCB72 POST CLIP BASE (OPTIONAL)
PC72 POST CLIP (OPTIONAL))
LP836 BASE PROFILE
LP533 LOWER ARCH
LP502 LOWER ARCH
LP512 LATERAL UPPER ARCH
LP505 DRAFT STIP
GDGL RIDGE CONNECTION PROFILE
GDSX END PLATE FOR SUPPORT GDX
TAPE SYNTHETIC TAPE ALU
GC OUTLET + SWIVEL ø 80 MM
412 BRACKET FOR DRAINPIPE
PS
POST SUPPORT
C110
BRACKET FOR PGDX
C72
BRACKET FOR P72
GT35
BRACKET FOR LP08
UPN140
CONNECTION PROFILE

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Overview ClimaCar profiles and parts
PT110
REINFORCEMENT PLATE
G120AS
END PIECE FOR GUTTER
BOLT
M10x30 BOLT M10 X 30 GALVANISED
Washer
M10 WASHER M10 GALVANISED
SCR
5,8x38 SELF-DRILLING SCREW
ZSB
ZSG
SELF-DRILLING SCREW INOX
SELF-DRILLING SCREW LACQUERED
BOUT
M8x60 BOLT M8 X 60 INOX HEXGONAL
BOLT
M8x20 BOLT M8 X 20 INOX SOCKET
BOLT
M10 x
180
BOLT M10 X 180 INOX SOCKET
51197
51819
COUNTERSINK DRILL Ø 16,5 MM
COUNTERSINK DRILL Ø 20,5 MM
Washer
M8 WASHER M8 INOX
NUT
M8 NUT M8 GALVANISED
ZSR ANCHOR BOLT HSA 8/75
UGS
WUGS
UNIVERSAL GUTTER SPOUT +
SWIVEL GUTTER SPOUT
411 DRAINPIPE + SLEEVE ø 80 MM
414 CURVE 87° WITH SLEEVE ø 80 MM

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General installation tips
Please read this manual carefully.
The installation must be carried out by people with sucient technical knowledge and experience in conservatory installation.
The installer must take the required safety measures into account during installation such as the use of scaolding and
personal protective equipment (safety shoes, helmet, gloves, safety goggles, etc.) to ensure the work is carried out in a
safe environment. During installation, the necessary precautions must be taken to ensure the stability of the unfinished
construction.
Fixing material
The selection of required fixing material is dependent on the foundation or the walls. Check whether the foundation and
the walls on which the structure is to be anchored have a sucient load-bearing capacity. The installer is responsible for the
assessment of the appropriate fixing materials for the load and foundation on which the structure is to be fixed. Please contact
your fixing material supplier or specialised engineering consultants in case of doubts. Skylux cannot be held liable for the
installation or the fixing materials used.
Static (Statik)
All guidelines and parts mentioned in this manual must be used and applied correctly to comply with the Static (Statik).
Polycarbonate plastic sheets
Only use polycarbonate sheets of Skylux. These sheets must always be installed with the UV protected side facing upwards.
This “sun side” is always marked on the protective foil. The sheet ends must be taped with the supplied aluminium-coloured
tape. This avoids dust and dirt from entering the sheets. Polycarbonate is not completely damp proof. Condensation in the
channels may occur (physical phenomenon). Avoid using silicone because it can aect the plastic sheets. Plastic sheets can
produce contraction or expansion sounds due to change in temperature. This does not influence the guarantee and is not
accepted as a damage claim.
Conditions and guarantee
The guarantee is no longer valid if the mounting instructions mentioned in this document are not followed. If these
instructions are not respected and/or if other parts are used, this can lead to detrimental consequences for the safety and
durability of the product. Deviations are not allowed without the written permission of the manufacturer. The mounting
instructions are based on our latest level of knowledge and technique. We cannot be held responsible for possibly insucient
information. Always check if our product is suitable for your application. Since the usage and installation of our product is
carried out beyond our control, Skylux cannot be held responsible for possible damage. The installer must take into account
the presented span lengths depending on the glazing and load (snow load or wind load) in accordance with the valid standards.
For out of range carports you can always contact the manufacturer, architect, or study bureau. Technical changes are
reserved to the manufacturer without preceding oral or written notification. Skylux reserves the right to change the mounting
instructions without preceding notification. Changes in the mounting instructions or product changes do not allow for
compensation or exchange of parts. The latest version of this manual can always be consulted on www.skylux.be.
ClimaCarfast
Skylux provides you the free ClimaCarfast calculation application. You will receive information on how to log on and download
the Excel version of the application upon request. ClimaCarfast calculates the price of your ClimaCar roof. For each project,
you will receive an overview of the profiles, lengths, parts, permitted loads, etc. The application provides information and
indications for the user. Skylux reserves the right to change the ClimaCarfast calculation application without prior notification.
The calculation results are indicative and do not allow for compensation. The latest version of the calculation application can
always be downloaded on www.skylux.be.

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Dimensions
Standard dimensions
Width B: width between the posts (clear width): 3025 of 3500 mm
Depth D: total depth: 5000, 6000, 7000, 8000, …… 45000 mm (per metre)
Height H: height under cross beam (clear height): max 3230 mm
B
H
D

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Bg = B + 467
H
Ht = H + 535/595
Bp = B+220
B = 3025/3500
H - 80
D = min 5000, ... max 45000
D - 220
Ht = H + 535/595
Derived dimensions
BBp Bg
3025 3245 3492
3500 3720 3967
Bp: posts included
Bg: gutters included
B 3025 3500
Ht H + 535 H + 595
Ht: total height

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Preparation
1. Installation of the posts on a load-bearing surface
Make sure the surface (foundation) is strong and solid enough for the 4 (corner) posts. The substructure must be
levelled. The gutters are optional. The water drainage can be installed on the front or on the back on the outer side
against the post. Rain water drainage can be provided in the foundation by means of drainpipes.
B - 180
D - 400
D
B + 220
B
160
200
160
200
ø12
60
ø80

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2. Setting posts in concrete
Provide foundation holes of min. 600 x 600 x 800 mm (width x length x height) for the (corner) posts. The
substructure must be perfectly levelled. The gutters are optional. The water drainage can be installed on the front
or on the back on the outer side against the post. Rain water drainage can be provided in the foundation by means
of drainpipes.
60
ø80
600
600
D
D - 220
B + 220
B

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Example drawing ClimaCar
A10 - A11 Posts - Water drainage pg. 11-14, 28
A20 - A21 Supports - Rectangular profiles pg. 15-18
A30 - A31 - A32 Assembly - Gutter pg. 19-22
A40 - A41 - A42 Base profile - Arches - Sheets pg. 23-29
A41
A42
A21
A30
A40
A20
A31
A11
A10
A32
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