Spartus EasyMIG 210 Manuale utente
SPARTUS® EasyMIG welding semiautomatic
210s 210 215 225
User manual
WELDING EQUIPMENT FOR PRESENT NEEDS
Thank you for purchasing our product!
You have made the right choice. Welding and plasma cutting
processes are carried out in harsh conditions, often subjecting the
welding equipment to an extreme strength test. Only high-quality
equipment can ensure adequate reliability and efficiency in carrying
out the above-mentioned processes. And this is what SPARTUS®
products are like - first of all, they are reliable and durable, but also
versatile. We carefully listen to the needs of customers, hence our
offer includes such a wide range. But a good product is not
everything, service care is equally important. And here we can
assure you that thanks to the fact that you have chosen SPARTUS®
products, you do not have to worry about possible service care. Our
qualified service is always at your disposal.
TECHNICAL HOTLINE
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OPEN on working days 8.00 - 16.00 [email protected]
TABLE OF CONTENTS
1. OPERATIONAL SAFETY - RISKS ASSOCIATED WITH WELDING
ARC AND PLASMA CUTTING .............................................. .................................................. ................ 2
1.1 General safety rules ............................................... .................................................. .......................................... 2
1.2 Electric shock can kill ............................................... .................................................. ..................................... 2
1.3 Arc radiation can be dangerous .............................................. .................................................. ............ 3
1.4 Vapors and gases can be dangerous ............................................. .................................................. .............................. 4
1.5 Noise can be harmful .............................................. .................................................. .................................................. .... 5
1.6 Fire or explosion hazard ............................................... .................................................. ................................ 5
1.7 Remaining threats ................................................ .................................................. .................................................. ............ 6
1.8 Other information ................................................ .................................................. .................................................. ............ 7
1.9 Symbols used throughout the manual ............................................. .................................................. ......................... 8
2. ELECTROMAGNETIC FIELDS (EMF) ............................................. .................................................. ... 8
3. ELECTROMAGNETIC COMPATIBILITY (EMC) ............................................. .......................... 8
3.1 General information ................................................ .................................................. .................................................. ................. 8
3.2 Area assessment ................................................ .................................................. .................................................. ........................ 9
3.3Emission abatement methods ............................................... .................................................. .................................................. .......... 9
4. COMPLIANCE WITH STANDARDS ............................................... .................................................. .............. 9
4.1 CE marking ................................................ .................................................. .................................................. ..................... 9
4.2Nameplate ................................................ .................................................. .................................................. ....... 10
5. GENERAL DESCRIPTION ................................................ .................................................. ........................................... 10
5.1 Destiny ................................................. .................................................. .................................................. ....................... 10
6. TECHNICAL DATA ................................................ .................................................. ................................. 10
6.1 Work, storage and transport ............................................. .................................................. ................................... 10
6.2 Technical parameters of the device ............................................... .................................................. .................................... 11
7. INSTALLATION AND USE ............................................... .................................................. ............... 12
7.1 Adequate cooling ................................................ .................................................. .................................................. 12
7.2 Movement and displacement ............................................... .................................................. .................................................. ....... 13
7.3 Construction description ................................................ .................................................. .................................................. .......................... 13
7.4 Connection to the mains .............................................. .................................................. .......................................... 14
7.5 Connecting the device - MIG / MAG welding ............................................ .................................................. ............. 14
7.6 Connecting the device - MMA welding .............................................. .................................................. ................... 17
7.7 Device connection - welding with self-shielding wire (FCAW) ......................................... .................. 18
7.8 Connecting the device - TIG welding ............................................. .................................................. .......................... 19
7.9 Operation of the function panel of the welding machine .............................................. .................................................. .......................... 20
8. MAINTENANCE ................................................. .................................................. ........................................ 21
9. ENVIRONMENTAL PROTECTION ................................................ .................................................. ..................... 22
10. TROUBLESHOOTING ................................................ .................................................. ........ 22
IMPORTANT!
Before using the device, read the operating instructions completely and
make sure you understand them. Keep this manual for quick reference as
needed. Pay particular attention to the safety instructions provided for
your protection. If you do not understand any point in the manual, contact
your supplier or supervisor.
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USER MANUAL
1. SAFETY OF USE - THREATS
ACCOMPANYING ARC WELDING AND PLASMA CUTTING
Arc welding and plasma cutting are
processes that can endanger the operator
and those around him. The operator and
his immediate surroundings are exposed,
among other things, to the risk of fire,
explosion, electric shock, burns, and the
risk of injury as a result of contact with
the moving parts of the device.
• Falling equipment may cause a threat to
health or life. Secure the device against
tipping over.
• The welding equipment may be heavy
(eg a wire feed unit equipped with a
wire spool and a hose package).
Adequate precautions should be taken
when handling by hand.
• To move heavy elements, use specially
constructed hoists / trolleys / transport
devices. Make sure that the weight of
the equipment to be transferred does
not exceed the permissible maximum
capacity of the lift / trolley / transport
device.
• When using the device, it is forbidden to
stay in the vicinity of unauthorized
persons, especially children.
• The device is not suitable for defrosting pipes.
• Improper use is forbidden.
With adequate protection measures,
electric welding and plasma cutting are
relatively safe processes. Due to this, it is
essential to strictly comply with the
prevailing health and safety rules when
carrying out welding work.
The information below does not release the operator
from the obligation to comply with the health and
safety rules in force in the plant.
1.1 GENERAL SAFETY RULES
Welding operators and people in the
vicinity of the welding process should be
informed of the hazards associated with
the arc welding / plasma cutting process.
They should have information on the
necessary protective measures as defined
in the relevant national and international
standards and regulations.
1.1.3 Adequate training
• Only professionally trained and qualified
personnel may install, operate,
maintain and repair the device.
• For operators (users) and their superiors
it is necessary to have appropriate
training and qualifications: in the field
of safe use of the equipment; on the
processes carried out; on emergency
procedures.
1.1.1 Condition and maintenance of equipment
• Check the technical condition of the device
and the accessories before starting welding.
It is forbidden to work with technically
inefficient equipment.
• Damaged or defective equipment must
be repaired or decommissioned
immediately. 1.2 ELECTRIC SHOCK CAN KILL
1.1.2 Body protection
• Secure the area around the area where the
welding process will be carried out.
• All devices should be located in such a
way that they do not constitute a
hazard in communication routes, on
ladders, stairs, etc.
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PL USER MANUAL
• Before starting welding and during the
process, isolate yourself from the
substrate and the environment using
dry and undamaged protective
clothing. Do not work on wet ground.
• It is forbidden to touch the ŁW sockets ("+" and /
or "-") while the device is operating (the device
is connected to the power supply).
• Do not touch the live electrical parts of
the device.
• Never turn on the power, before proper
installation of the equipment to the LW
sockets / connections in the device.
• Use dry, hole- and damage-free welding
gloves and protective clothing to
ensure adequate body insulation. It is
forbidden to touch any elements
making up the electric circuit with your
bare hands.
• Always make sure that there is a good
electrical connection between the
return line and the workpiece. The
connection should be as close as
possible to the weld area.
• Keep the electrode holder, welding
holder, mass clamp, welding cables
and the welding machine in proper
technical condition ensuring safe use.
Damaged wire insulation must be
replaced with a new one.
• Never immerse the electrode in water to
cool it down.
• When working above floor level (at
height), use appropriate safety belts.
To protect yourself from falling from a
height in the event of an electric shock.
• Be especially careful when using the
device in small rooms or in places with
increased air humidity.
1.3 ARC RADIATION MAY BE
DANGEROUS
The welding arc generates:
• UV (
can damage skin and eyes)
• Visible light (
may blind you or impair
your vision)
• Infrared radiation (
can damage skin and
eyes)
The radiation of the welding arc can act
directly or be reflected on smooth
surfaces of metal or colored objects.
1.3.1 Eye and face protection
• Use a welding shield / helmet with an
appropriate filter to protect the face
and eyes from sparks and radiation
from the welding arc.
• The shield / helmet should ensure eye and
face protection against injury, which may
be caused by welding spatter.
• Welding shield / helmet should be made
in accordance with applicable
standards.
1.3.2 Body protection
• The body should be protected with
appropriate protective clothing compliant
with the standards in force.
• Use suitable protective clothing made of
durable, fire-resistant material to
protect the skin adequately.
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USER MANUAL
• A neck clip may be necessary to protect
against reflected radiation.
the operator and his assistant who may
be at risk.
Welding fumes can be controlled by a
number of factors, such as process
modifications, technical protection, working
methods, personal protective equipment
and administrative measures.
In the first instance, it is necessary to
consider whether the exposure can be
prevented by eliminating the welding fume.
Where this is not possible, the use of air
improvement and welding smoke reduction
devices is recommended. The use of
respiratory protective devices should not be
considered until all other possibilities have
been exhausted. Respiratory protective
equipment, such as a respirator, should only
be used as a temporary measure. However,
there must be no situation where, in
addition to ventilation measures, the use of
personal protection is necessary.
1.3.3 Protection of people in the vicinity of
the welding arc
• Protect other personnel in the vicinity
from the negative effects of arc
radiation and welding spatter. Warn
them of the dangers of exposure to the
welding arc.
• In the vicinity of the place where the
process is carried out, special anti-
reflective curtains or screens should be
used to isolate bystanders from the
radiation of the arc. Use a warning in
the visible place, e.g. the eye
protection symbol - "be aware of the
dangers of optical arc radiation."
• The welder's assistant should also wear
appropriate protective clothing. 1.4.1 Vapors and gases. Extra
precautions
1.4 FUMES AND GASIMENTS CAN
BE DANGEROUS
• Welding may produce fumes and gases
hazardous to health. Avoid inhaling
them. Use adequate ventilation and /
or mechanical welding hood to keep
fumes and gases away from the
breathing zone.
• When welding in confined spaces,
operators should only be allowed to
weld in situations where other
appropriately trained personnel are
nearby and can react immediately to a
possible hazard.
• In confined spaces or, under certain
circumstances, outdoors, the use of
individual welder's respiratory
protection, such as a respirator, may
be required. Additional precautions are
also required when welding galvanized
steel.
• Do not weld near chlorinated
hydrocarbons deriving from
degreasing, cleaning or spraying. Heat
Arc welding and related processes
produce welding fumes that can
contaminate the atmosphere surrounding
the workplace. Welding smoke is a
mixture of various gases in the air and
fine particles which may be hazardous to
health if inhaled or swallowed.
The degree of risk depends on:
• vapor composition,
• vapor concentration,
• exposure time.
A risk assessment is necessary taking into account
the specific circumstances of each individual
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PL USER MANUAL
and the radiation of the arc can react with
the solvent vapors, which can result in
the formation of FOSGEN - a highly toxic
and poisonous gas.
• The shielding gas used in arc welding
can displace air in the room. As a
result, health or life may be
endangered. Always provide adequate
ventilation, especially in confined
areas, to ensure that there is enough
air for safe breathing.
1.6 FIRE HAZARD
OR EXPLOSION
Arc welding and related processes can
cause fire or explosions. Appropriate
precautions should be taken to prevent
these dangers.
1.6.1 Fire hazard
1.5 NOISE CAN BE HARMFUL
• To avoid the risk of fire, remove all
flammable materials from the welding
environment. If this is not possible,
protect flammable elements against
sparks with a fire-resistant material.
Remember that sparks and hot metal
can enter the adjacent area through
small gaps and openings.
• Avoid welding in close proximity to
hydraulic lines.
• Sparks and spatter are ejected from the
welding arc. Wear clean, dry protective
clothing (in particular, avoid oil
contamination), such as: welding
gloves, welding apron, welding pants,
welding boots, welding hood / cap, etc.
• When welding is not being performed,
make sure that no part of the electrode
system is in contact with the weld
material or ground. Accidental contact
can cause overheating and create a fire
hazard.
• The fire extinguisher should be in an
easily accessible place, ready for use.
• The work environment should be observed for
an appropriate time after completion of
welding and allied processes.
• The "hot spots" and their immediate
vicinity should be observed until their
temperature is reduced to normal
levels.
Under conditions of welding and related
processes, harmful noise levels may be
present. This can damage your hearing.
Noise levels should be reduced to the
lowest possible level. High noise levels
can be tolerated for a very short time by
wearing appropriate ear protection in
accordance with relevant national or local
ordinances. When in doubt, an expert
check should be performed to establish
the noise level in the workplace. If they
exceed the permissible limits, one of the
following options can be used:
a) isolation of the noise source by using
silencers or a soundproof housing,
b) operator isolation from the noise source,
c) use of sound protection devices,
d) an indication of 'hearing protection
areas' as appropriate,
e) restriction of entry to "hearing protection
areas" for entitled persons,
f) protect your hearing by wearing appropriate
personal protective equipment, e.g. earplugs
or ear muffs.
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1.6.2 Risk of explosion
It is forbidden to heat, cut or burn
1.7 OTHER RISKS
Arc welding and related processes are not
associated with other hazards not
mentioned before.
cleaning tanks, barrels or containers of
toxic or flammable materials. There is a
risk of an explosion, even though they
have been emptied and cleaned. 1.7.1 Burns
1.6.3 Use of cylinders
with shield gas
• Never touch hot parts with your bare
hand.
• Allow the item to cool down before
moving it.
• Use appropriate tools to hold hot parts
and wear special welding gloves and
clothing to protect against burns.
When using compressed gases in the
workplace, special precautions must be
taken to prevent hazardous situations.
• Use gas cylinders with the appropriate
shielding gas for the process being carried
out. Additional equipment (pressure
regulator, hoses, couplings) should be in
good technical condition. The cylinder and
additional equipment should have valid
certificates and approvals for use.
• Always store the cylinder in an upright
position, chained to the chassis or fixed
support.
• Cylinders should be located away from
areas where they may be tipped over
or physically damaged.
• There should be a safe distance from
the place of electric welding or electric
cutting, and away from other sources
of heat, sparks or flames.
• Adequate precautions must be taken to
ensure that gas cylinders kept in the vicinity
of the work site do not become part of the
welding circuit.
• Never allow the electrode, electrode holder
or other electrically "hot" part to come
into contact with the cylinder.
• Keep your head away from the cylinder valve
seat when opening the valve.
• Always use the special valve cover when
transporting the cylinder or when the
cylinder is not in use.
1.7.2 The plasma arc is dangerous
The highly concentrated plasma arc is
dangerous to health and life. It is forbidden
to direct the plasma arc towards people.
1.7.3 The welding wire can hurt
Accidental activation of the button on the
welding gun may result in uncontrolled
wire feed. The end of the welding wire
may be sharp.
Never point the torch tip towards your
face, eyes or other people.
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PL USER MANUAL
1.7.4 Moving parts can be
dangerous
secured computer equipment and
industrial robots, immobilizing them
completely.
1.8 OTHER INFORMATION
When performing welding work, comply
with the health and safety requirements
contained in the current versions of legal
acts, which include, inter alia:
• Regulation of the Minister of
Infrastructure of February 6, 2003 on
occupational safety and health during
construction works (Journal of Laws
2003, No. 47, item 401) - Chapter 16
• Ordinance of the Minister of Economy of
April 27, 2000 on occupational health
and safety in welding work. (Journal of
Laws of 2000, No. 40, item 470)
• Regulation of the Minister of Economy, Labor
and Social Policy of 23 December 2003 on
occupational health and safety in the
production and storage of gases, filling
tanks with gases and the use and storage of
carbide (Journal of Laws of 2004, No. 7, item
59)
• Regulation of the Minister of Internal
Affairs and Administration of June 7,
2010 on fire protection of buildings,
other constructions and areas (Journal
of Laws of 2010, No. 109, item 719)
• and any new regulations.
Keep all the elements securing the device
housing in the proper position and
technical condition. Keep hands, hair,
clothes and tools away from gears, fans
and other moving parts while working.
Do not put your hands near the fan
motor. It is forbidden to try to stop the
fan by pressing on its axis.
1.7.5 HF - high ignition frequency may
cause interference
The use of high ignition frequency during
TIG welding / plasma cutting may cause
interference with, among others, cellular
networks, radio, television,
cardiostimulators and poor
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USER MANUAL
WARNING!
Voltage 15kV. Accidentally pressing the microswitch causes
the arc to strike unintentionally. Never put your naked
hand near the electrode when the device is connected to
the power source.
1.9 SYMBOLS USED FURTHER IN THE MANUAL
These symbols mark places where important information can be found.
2. ELECTROMAGNETIC FIELDS (EMF)
Electric current flowing through any conductor causes local electric and magnetic fields
(EMF).
electromagnetic field).
All welding equipment, in order to minimize the risk
associated with exposure to EMF arising from the welding circuit, should be used in
accordance with the following procedures:
• Route the welding cables together - where possible, secure them with tape.
• Keep the head and torso as far as possible from the welding circuit.
• Never wrap the welding cables around your body.
• Do not stay between welding leads. Hold both welding leads on one side of your body.
• Connect the work lead as close to the weld as possible.
• Do not sit or lean on the power source during operation.
• Do not weld while carrying the power source or wire feed unit.
DANGER!
The electromagnetic field (EMF) generated during welding (and related processes)
may interfere with the functioning of medical implants, e.g. a pacemaker. Before
starting plasma welding / cutting, people with medical implants, e.g. a pacemaker,
are required to consult a doctor and exercise particular caution. It is forbidden to
stay near the place where the plasma welding / cutting process is carried out
without first consulting an expert doctor.
3. ELECTROMAGNETIC COMPATIBILITY (EMC)
WARNING!
Class A equipment is not intended for use in residential locations where electricity
is supplied through the public low voltage grid system. There may be potential
difficulties in ensuring electromagnetic compatibility in these locations due to
conducted and radiated disturbances.
3.1 GENERAL INFORMATION
The user is responsible for installing and using the arc welding / plasma cutting
equipment in accordance with the manufacturer's instructions. Should an
electromagnetic disturbance be detected, it is the user's responsibility to take action to
remedy the problem, with possible technical support from the manufacturer. In some
situations, the welding circuit may be grounded. In others, it may mean necessity
8
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