Spedo 2600 Manuale utente

1 - Spedo 2600 Service Manual SP 007 011

Spedo 2600 Forms Cutter

SERVICE MANUAL

Issue 2

Part Number SP 007 011

76 Woolmer Way

Bordon

Hampshire GU35 9QF

ENGLAND

Telephone

National: 01420 487442

International: +44 01420 487442

Facsimile

National:

01420 477827

International: +44 01420 477827

2 - Spedo 2600 Service Manual SP 007 011

Spedo 2600 Forms Cutter History Sheet

Manual Issue Date Changes Incorporated

1 July 2012 First Edition

2 January 2013 Change of Address

3 - Spedo 2600 Service Manual SP 007 011

Spedo 2600 Forms Cutter

Published by Spedo UK Limited

Unit 5, Riverwey Ind. Park

Newman Lane

Alton,

Hampshire GU34 2QL

ENGLAND

Spedo UK Limited 2012

No part of this publication may be reproduced, stored in a retrieval system, or

transmitted, in any form or by any means, electronic, mechanical, photocopying,

recording, or otherwise, without the prior written permission of Spedo UK Limited.

Unpack

Unpack the equipment and examine it thoroughly to ascertain whether any damage

has occurred in transit. Report immediately any such damage to the agent or

manufacturer. Retain the packing should further transportation be necessary.

All Goods

All goods manufactured by the Company are guaranteed to the extent hereafter

mentioned against defects arising from faulty material or workmanship subject to

the goods not having suffered maltreatment or interference. The Company's liability

under this guarantee is limited to replacing any part or parts found defective within

a period as laid down in Company instructions after the date of delivery or

installation.

Other Goods

If goods not of the Company's manufacture are ordered, the guarantee of that

company is to be accepted.

Descriptive Matter

Descriptive matter, illustrations, dimensions and weights issued by the Company are

typical and shall not be held as binding.

Patterns and Designs

The Company reserves the right to alter patterns and designs without notice.

First Published

March 2012

We have taken every care in the preparation of this manual. If there are any

inaccuracies, ambiguities or omissions, Spedo UK Limited and its consultants and

distributors cannot accept responsibility for any loss or damage these errors may

cause.

4 - Spedo 2600 Service Manual SP 007 011

Safety Measures

This instruction manual contains certain WARNING and CAUTION notices which must be

followed by the user to ensure safe operation and to retain the equipment in a SAFE condition.

All users of the equipment described in this manual

MUST have received adequate training in its

use and application in order to ensure SAFE AND PROPER USE.

Any adjustment, maintenance or repair of the opened apparatus under voltage shall be carried out

only by a skilled person who is AWARE OF THE HAZARD INVOLVED.

5 - Spedo 2600 Service Manual SP 007 011

Spedo 2600 Forms Cutter

Table of Contents

History Sheet................................................................................................................... 2

Copyright ........................................................................................................................ 3

Safety Measures.............................................................................................................. 4

Table of Contents............................................................................................................ 5

Maintenance Procedures

WARNINGS ............................................................................................................. 7

Electrical................................................................................................................ 7

Clothing & Jewellery............................................................................................. 7

Cutting Blades ....................................................................................................... 7

MAINTENANCE INTERVALS................................................................................ 8

OPERATOR MAINTENANCE PROCEDURES ...................................................... 9

SERVICE ENGINEER PROCEDURES.................................................................... 9

Section 1 – Edge Trimmer Units.................................................................…...11

Section 1a - Edge Trimmer Unit Removal……………………………….……...11

Section 1b - Edge Trimmer Unit Strip……………………………………….….12

Section 1c - Edge Trimmer Unit Rebuilt…………………………………….….14

Section 2 – Centre Cutter Unit...........................................................................17

Section 2a- Centre Cutter Lower Hub Removal………………………….……..17

Section 2b – Centre Cutter Arm Service………………………………………...17

Section 2c – Centre Cutter Lower Hub Blade Change………………………….19

Section 2d – Centre Cutter Arm Adjustment…………………………………....20

Section 2e – Centre Cutter Setting………………………………………………21

Section 3 – Cross Cut Blades........................................................................…...22

Section 3a – Cross Cut Blade Guard Removal…………………………………..22

Section 3b – Cross Cut Blade Removal………………………………………….23

Section 3c – Blade Guide Preparation…………………………………………...24

Section 3d – Lower Blade Preparation…………………………………………...27

Section 3e – Upper Blade Preparation……………………………………………28

Section 3f – Lower Blade Adjustment…………………………………………...28

Section 3g – Advanced Lower Blade Adjustment..........................................…...29

Section 3h – Upper Blade Adjustment…………………………………………...30

Section 4 – Drive and Pressure Head Units........................................................36

Section 4a – Drive Wheel Assembly Removal………………………………...…36

6 - Spedo 2600 Service Manual SP 007 011

Section 4b – Drive Wheel Replacement……………………….……………….37

Section 4c – Drive Wheel Assembly Installation.........................................…...38

Section 4d – Pressure Head Assembly Removal……………………………….38

Section 4e – Pressure Head Assembly Strip…………………………………....39

Section 4f – Pressure Head Assembly Rebuild………………………………...41

Section 4g – Pressure Head Assembly Setting………………………………....43

Section 5 – Blade Drive System……………………………………………….45

Section 5a – Blade Drive Belt Renewal……………………………...…………45

Section 5b – Blade Sensor Set-up………………………………………...…….47

Section 6 – In feed Section................................................................................. 49

Section 6a – In feed Brush Element Renewal……………………………….….49

Section 6b – OMR Sensor Set-up……………………………………………….49

Section 7 – Trouble Shooting Guide ................................................................ 51

SCHEMATIC DIAGRAMS

SP006 034 Operator Switch Assembly ............................................................... 53

SP006 844 Control PCB – Internal I/O............................................................... 54

SP006 844 Control PCB – External I/O.............................................................. 55

7 - Spedo 2600 Service Manual SP 007 011

Maintenance Procedures

WARNINGS

Electrical

Before starting any maintenance, ensure that the forms cutter has been disconnected from the main

electrical supply.

Clothing & Jewellery

Never operate the forms cutter when wearing items of loose clothing or other decorative jewellery,

such as necklaces or bracelets as they could become entrapped in the machinery and cause injury.

Cutting blades

The putting into operation of the machine, especially the actuation of the cross-cut forms cutter

blade pre-supposes that the forms cutter has been correctly installed by a Spedo trained technician.

The first time that the cross-cutting blade is to be actuated, it must only be carried out manually by

a Spedo trained technician.

The angular blades on the edge trimmers, the centre cutter and the cross-cutter are extremely sharp

and care should be taken to protect fingers when the protective cover has been opened.

The manufacturer is not liable for damage caused by non-observance of the procedures given in this

manual. Never touch the working area of the longitudinal cross-cutting blade. This is applicable

especially when standing at the stacker end, when the motor is running. If any malfunction occurs,

contact the Customer Services Department of Spedo or their agent for assistance. DO NOT

ATTEMPT to correct any mechanical malfunction that occurs unless qualified to do so.

8 - Spedo 2600 Service Manual SP 007 011

Maintenance Intervals

Operator Maintenance procedures

This section must be completed by a competent operator or maintenance engineer

Service Engineer's procedures

This section must only be completed by a fully trained Spedo technician

 Section 1 – Edge Trimmer Units

 Section 2 – Centre Cutter Unit

 Section 3 – Cross Cut Blades

 Section 4 - Drive & Pressure Head Units

 Section 5 – Blade Drive System

 Section 6 – In-feed Section

 Section 7 – Fault Finding

The following table shows which sections of the ‘Service Engineers Tasks’ are to be completed

at each 5 million cycle interval. Once 50 million cycles are reached, start again from 5 million

Service Table

Section

5m 10m

15m

20m

25m

30m

35m

40m

45m

50m

1 * * * * * * * * * *

2 * * * * * * * * * *

3 * * * * * * * * * *

4 * *

5 * *

6 * * *

9 - Spedo 2600 Service SP 007 011

Operator Maintenance procedures

To maintain your machines optimum performance the following tasks must be completed daily.

Please read this complete section before starting.

WARNING The machine must be isolated from its power supply before starting any

maintenance procedure.

1. Open the safety cover to gain access to the paper feed section. Using a vacuum cleaner to

remove any build-up of dust. (Fig .1)

10 - Spedo 2600 Service Manual SP 007 011

Operator Maintenance procedures (continued)

2. With a soft hair bush, remove any compressed paper dust build-up on the drive wheel.

(Fig. 2) If the build-up of dust is so compressed that a soft hair brush alone will not

remove it, you can use a soft grade brass wire brush. NOTE: Do not use a steel wire

bush or any form of abrasive to clean the drive wheel surface.

3. Remove, and lubricate the edge trimmer oil wicks (one per edge trimmer) with light

machine oil. Refit the oil wicks once oil has soaked in. (Fig. 3) NOTE: Do not over oil

the wicks as this may cause marks on the edges of the forms.

4. Lubricate the drive wheel drive shaft bush. We recommend using light machine oil, in an

aerosol form to ease application. (Fig. 4)

5. Remove the blade guard. (Fig. 5) WARNING Exposed blades proceed with caution.

6. Loosen the two grub screws which retain the pressure head mount plate, (Fig. 6) and lift

the assembly clear of the machine.

7. Apply only one drop of light machine oil into each of the oil channels on the blade guide.

(Fig. 7) NOTE: Do not over oil the guide as this may cause marks on the end of the

forms.

8. Remove the fan filter, (Fig. 8) and clean using a vacuum cleaner. WARNING Do not

immerse the filter in water to clean.

Altri manuali per 2600

Indice

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