Spedo 2600 Manuale utente
1 - Spedo 2600 Service Manual SP 007 011
Spedo 2600 Forms Cutter
SERVICE MANUAL
Issue 2
Part Number SP 007 011
76 Woolmer Way
Bordon
Hampshire GU35 9QF
ENGLAND
Telephone
National: 01420 487442
International: +44 01420 487442
Facsimile
National:
01420 477827
International: +44 01420 477827
2 - Spedo 2600 Service Manual SP 007 011
Spedo 2600 Forms Cutter History Sheet
Manual Issue Date Changes Incorporated
1 July 2012 First Edition
2 January 2013 Change of Address
3 - Spedo 2600 Service Manual SP 007 011
Spedo 2600 Forms Cutter
Published by Spedo UK Limited
Unit 5, Riverwey Ind. Park
Newman Lane
Alton,
Hampshire GU34 2QL
ENGLAND
Copyright
Spedo UK Limited 2012
All Rights Reserved.
No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of Spedo UK Limited.
Unpack
Unpack the equipment and examine it thoroughly to ascertain whether any damage
has occurred in transit. Report immediately any such damage to the agent or
manufacturer. Retain the packing should further transportation be necessary.
All Goods
All goods manufactured by the Company are guaranteed to the extent hereafter
mentioned against defects arising from faulty material or workmanship subject to
the goods not having suffered maltreatment or interference. The Company's liability
under this guarantee is limited to replacing any part or parts found defective within
a period as laid down in Company instructions after the date of delivery or
installation.
Other Goods
If goods not of the Company's manufacture are ordered, the guarantee of that
company is to be accepted.
Descriptive Matter
Descriptive matter, illustrations, dimensions and weights issued by the Company are
typical and shall not be held as binding.
Patterns and Designs
The Company reserves the right to alter patterns and designs without notice.
First Published
March 2012
We have taken every care in the preparation of this manual. If there are any
inaccuracies, ambiguities or omissions, Spedo UK Limited and its consultants and
distributors cannot accept responsibility for any loss or damage these errors may
cause.
4 - Spedo 2600 Service Manual SP 007 011
Safety Measures
This instruction manual contains certain WARNING and CAUTION notices which must be
followed by the user to ensure safe operation and to retain the equipment in a SAFE condition.
All users of the equipment described in this manual
MUST have received adequate training in its
use and application in order to ensure SAFE AND PROPER USE.
Any adjustment, maintenance or repair of the opened apparatus under voltage shall be carried out
only by a skilled person who is AWARE OF THE HAZARD INVOLVED.
5 - Spedo 2600 Service Manual SP 007 011
Spedo 2600 Forms Cutter
Table of Contents
History Sheet................................................................................................................... 2
Copyright ........................................................................................................................ 3
Safety Measures.............................................................................................................. 4
Table of Contents............................................................................................................ 5
Maintenance Procedures
WARNINGS ............................................................................................................. 7
Electrical................................................................................................................ 7
Clothing & Jewellery............................................................................................. 7
Cutting Blades ....................................................................................................... 7
MAINTENANCE INTERVALS................................................................................ 8
OPERATOR MAINTENANCE PROCEDURES ...................................................... 9
SERVICE ENGINEER PROCEDURES.................................................................... 9
Section 1 – Edge Trimmer Units.................................................................…...11
Section 1a - Edge Trimmer Unit Removal……………………………….……...11
Section 1b - Edge Trimmer Unit Strip……………………………………….….12
Section 1c - Edge Trimmer Unit Rebuilt…………………………………….….14
Section 2 – Centre Cutter Unit...........................................................................17
Section 2a- Centre Cutter Lower Hub Removal………………………….……..17
Section 2b – Centre Cutter Arm Service………………………………………...17
Section 2c – Centre Cutter Lower Hub Blade Change………………………….19
Section 2d – Centre Cutter Arm Adjustment…………………………………....20
Section 2e – Centre Cutter Setting………………………………………………21
Section 3 – Cross Cut Blades........................................................................…...22
Section 3a – Cross Cut Blade Guard Removal…………………………………..22
Section 3b – Cross Cut Blade Removal………………………………………….23
Section 3c – Blade Guide Preparation…………………………………………...24
Section 3d – Lower Blade Preparation…………………………………………...27
Section 3e – Upper Blade Preparation……………………………………………28
Section 3f – Lower Blade Adjustment…………………………………………...28
Section 3g – Advanced Lower Blade Adjustment..........................................…...29
Section 3h – Upper Blade Adjustment…………………………………………...30
Section 4 – Drive and Pressure Head Units........................................................36
Section 4a – Drive Wheel Assembly Removal………………………………...…36
6 - Spedo 2600 Service Manual SP 007 011
Section 4b – Drive Wheel Replacement……………………….……………….37
Section 4c – Drive Wheel Assembly Installation.........................................…...38
Section 4d – Pressure Head Assembly Removal……………………………….38
Section 4e – Pressure Head Assembly Strip…………………………………....39
Section 4f – Pressure Head Assembly Rebuild………………………………...41
Section 4g – Pressure Head Assembly Setting………………………………....43
Section 5 – Blade Drive System……………………………………………….45
Section 5a – Blade Drive Belt Renewal……………………………...…………45
Section 5b – Blade Sensor Set-up………………………………………...…….47
Section 6 – In feed Section................................................................................. 49
Section 6a – In feed Brush Element Renewal……………………………….….49
Section 6b – OMR Sensor Set-up……………………………………………….49
Section 7 – Trouble Shooting Guide ................................................................ 51
SCHEMATIC DIAGRAMS
SP006 034 Operator Switch Assembly ............................................................... 53
SP006 844 Control PCB – Internal I/O............................................................... 54
SP006 844 Control PCB – External I/O.............................................................. 55
7 - Spedo 2600 Service Manual SP 007 011
Maintenance Procedures
WARNINGS
Electrical
Before starting any maintenance, ensure that the forms cutter has been disconnected from the main
electrical supply.
Clothing & Jewellery
Never operate the forms cutter when wearing items of loose clothing or other decorative jewellery,
such as necklaces or bracelets as they could become entrapped in the machinery and cause injury.
Cutting blades
The putting into operation of the machine, especially the actuation of the cross-cut forms cutter
blade pre-supposes that the forms cutter has been correctly installed by a Spedo trained technician.
The first time that the cross-cutting blade is to be actuated, it must only be carried out manually by
a Spedo trained technician.
The angular blades on the edge trimmers, the centre cutter and the cross-cutter are extremely sharp
and care should be taken to protect fingers when the protective cover has been opened.
The manufacturer is not liable for damage caused by non-observance of the procedures given in this
manual. Never touch the working area of the longitudinal cross-cutting blade. This is applicable
especially when standing at the stacker end, when the motor is running. If any malfunction occurs,
contact the Customer Services Department of Spedo or their agent for assistance. DO NOT
ATTEMPT to correct any mechanical malfunction that occurs unless qualified to do so.
8 - Spedo 2600 Service Manual SP 007 011
Maintenance Intervals
Operator Maintenance procedures
This section must be completed by a competent operator or maintenance engineer
Service Engineer's procedures
This section must only be completed by a fully trained Spedo technician
Section 1 – Edge Trimmer Units
Section 2 – Centre Cutter Unit
Section 3 – Cross Cut Blades
Section 4 - Drive & Pressure Head Units
Section 5 – Blade Drive System
Section 6 – In-feed Section
Section 7 – Fault Finding
The following table shows which sections of the ‘Service Engineers Tasks’ are to be completed
at each 5 million cycle interval. Once 50 million cycles are reached, start again from 5 million
Service Table
Section
5m 10m
15m
20m
25m
30m
35m
40m
45m
50m
1 * * * * * * * * * *
2 * * * * * * * * * *
3 * * * * * * * * * *
4 * *
5 * *
6 * * *
9 - Spedo 2600 Service SP 007 011
Operator Maintenance procedures
To maintain your machines optimum performance the following tasks must be completed daily.
Please read this complete section before starting.
WARNING The machine must be isolated from its power supply before starting any
maintenance procedure.
1. Open the safety cover to gain access to the paper feed section. Using a vacuum cleaner to
remove any build-up of dust. (Fig .1)
8
7
6
5
4
3
1
2
10 - Spedo 2600 Service Manual SP 007 011
Operator Maintenance procedures (continued)
2. With a soft hair bush, remove any compressed paper dust build-up on the drive wheel.
(Fig. 2) If the build-up of dust is so compressed that a soft hair brush alone will not
remove it, you can use a soft grade brass wire brush. NOTE: Do not use a steel wire
bush or any form of abrasive to clean the drive wheel surface.
3. Remove, and lubricate the edge trimmer oil wicks (one per edge trimmer) with light
machine oil. Refit the oil wicks once oil has soaked in. (Fig. 3) NOTE: Do not over oil
the wicks as this may cause marks on the edges of the forms.
4. Lubricate the drive wheel drive shaft bush. We recommend using light machine oil, in an
aerosol form to ease application. (Fig. 4)
5. Remove the blade guard. (Fig. 5) WARNING Exposed blades proceed with caution.
6. Loosen the two grub screws which retain the pressure head mount plate, (Fig. 6) and lift
the assembly clear of the machine.
7. Apply only one drop of light machine oil into each of the oil channels on the blade guide.
(Fig. 7) NOTE: Do not over oil the guide as this may cause marks on the end of the
forms.
8. Remove the fan filter, (Fig. 8) and clean using a vacuum cleaner. WARNING Do not
immerse the filter in water to clean.
Altri manuali per 2600
1
Indice
Altri manuali Spedo Taglierina
