SSD 605C Manuale utente

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by

any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.

Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to

make amendments or correct omissions. SSD Drives cannot accept responsibility for damage, injury, or expenses

resulting therefrom.

605C

Frequency

Inverter

Product Manual

HA465013U001 Issue 8

Compatible with Version 5.x Software

Cont.2

WARRANTY

SSD Drives warrants the goods against defects in design, materials and workmanship

for the period of 12 months from the date of delivery on the terms

detailed in SSD Drives Standard Conditions of Sale IA058393C.

SSD Drives reserves the right to change the content and product specification without notice.

Cont.3

Requirements

IMPORTANT: Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or

service equipment described herein, or any other associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain

maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and

used.

INSTALLATION DETAILS

Serial Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to Certification

for the Inverter)

RComponent RRelevant Apparatus

Unit fitted: RWall-mounted REnclosure

Application Area

The equipment described is intended for industrial motor speed control utilising AC induction or

AC synchronous machines.

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified

personnel. A qualified person is someone who is technically competent and familiar with all

safety information and established safety practices; with the installation process, operation and

maintenance of this equipment; and with all the hazards involved.

Safety Information

Cont.4

Hazards

WARNING!

This equipment can endanger life through rotating machinery and high voltages.

Failure to observe the following will constitute an ELECTRICAL SHOCK HAZARD.

This is a product of the restricted sales distribution class according to IEC 61800-3.

In a domestic environment this product may cause radio interference in which case

the user may be required to take adequate measures.

This product is designated as “professional equipment” as defined in EN61000-3-2.

Permission of the supply authority shall be obtained before connection to the low

voltage supply.

•The equipment must be permanently earthed due to the high earth leakage current.

•The drive motor must be connected to an appropriate safety earth.

•The equipment contains high value capacitors which take time to discharge after removal of

the mains supply.

•Before working on the equipment, ensure isolation of the mains supply from terminals L1,

L2 and L3. Wait for at least 3 minutes for the dc link terminals (DC+ and DC-) to discharge

to safe voltage levels (<50V). Measure the DC+ and DC- terminal voltage with a meter to

confirm that the voltage is less than 50V.

•Never perform high voltage resistance checks on the wiring without first disconnecting the

drive from the circuit being tested.

•When replacing a drive in an application and before returning to use, it is essential that all

user defined parameters for the product’s operation are correctly installed.

•This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static

control precautions when handling, installing and servicing this product.

IMPORTANT: Metal parts may reach a temperature of 90 degrees centigrade in operation.

Application Risk

The specifications, processes and circuitry described herein are for guidance only and may need

to be adapted to the user’s specific application. Refer to page 3-1.

SSD Drives does not guarantee the suitability of the equipment described in this Manual for

individual applications.

Risk Assessment

Under fault conditions, power loss or other operating conditions not intended, the equipment

may not operate as specified. In particular:

•The motor speed may not be controlled

•The direction of rotation of the motor may not be controlled

•The motor may be energised

Guards

The user must provide guarding and /or additional safety systems to prevent risk of injury and

electric shock.

Protective Insulation

•All control and signal terminals are SELV, i.e. protected by double insulation. Ensure all

wiring is rated for the highest system voltage.

Note: Thermal sensors contained within the motor must be double insulated.

•All exposed metalwork in the Inverter is protected by basic insulation and bonding to a

safety earth.

RCDs

These are not recommended for use with this product but ,where their use is mandatory, only

Type B RCDs should be used.

Safety Information

Contents

Contents Page

Cont.5

Chapter 1 GETTING STARTED

Introduction ..................................................................................................1-1

Optional Equipment ................................................................................................1-1

Equipment Inspection ................................................................................... 1-2

About this Manual ........................................................................................1-2

Initial Steps .............................................................................................................1-2

How the Manual is Organised .................................................................................1-2

•Application Block Diagrams ..................................................................1-3

•Quick-Start Guide.................................................................................1-3

•Information for Users without an Operator Station..................................1-3

Chapter 2 AN OVERVIEW OF THE INVERTER

Component Identification ............................................................................. 2-1

Control Features ........................................................................................... 2-2

Understanding the Product Code .................................................................2-3

Functional Overview ..................................................................................... 2-4

Power Board ...........................................................................................................2-4

Control Board.........................................................................................................2-4

•Processor .............................................................................................2-4

•Technology Option Interface .................................................................2-4

•Operator Station Interface.....................................................................2-4

Chapter 3 INSTALLING THE INVERTER

Mechanical Installation ................................................................................ 3-1

Mounting the Inverter ..............................................................................................3-1

Minimum Air Clearances .........................................................................................3-1

•Ventilation............................................................................................3-1

•Air Clearance: Cubicle-Mount Product/Application .................................3-3

•Air Clearance: Wall-Mount Product/Application......................................3-3

Electrical Installation .................................................................................... 3-4

Wiring the Inverter ..................................................................................................3-4

•Protective Earth (PE) Connections ...........................................................3-6

•Power Wiring Connections ....................................................................3-6

•Control Wiring Connections ..................................................................3-7

Optional Equipment ..................................................................................... 3-8

•Fitting the Remote 6901 Operator Station .............................................. 3-8

•Top Cover ............................................................................................3-9

•Technology Options............................................................................3-10

•External Brake Resistor ........................................................................3-11

•External AC Supply EMC Filter .............................................................3-12

Contents

Contents Page

Cont.6

•Output Contactors ..............................................................................3-13

•Earth Fault Monitoring Systems............................................................3-13

•Line Chokes (input) .............................................................................3-14

•AC Motor Choke (output) ....................................................................3-14

Chapter 4 OPERATING THE INVERTER

Pre-Operation Checks .................................................................................. 4-1

Control Philosophy........................................................................................4-2

Start/Stop and Speed Control....................................................................... 4-2

•Selecting Local or Remote Control .........................................................4-3

Start-up Routines.......................................................................................... 4-4

Remote Control using Control Terminals (default set-up) ...........................................4-4

•Reading the Status LEDs ........................................................................4-4

Local Control using the Operator Station .......................................................................4-5

Setting-up the Inverter................................................................................. 4-5

Quick Set-up as an Open-loop Inverter (V/F fluxing) .................................................4-5

Set-up using the Sensorless Vector Fluxing Mode ......................................................4-6

The Autotune Feature ..............................................................................................4-6

Manual Tuning .......................................................................................................4-7

•Tuning using the Motor Equivalent Circuit ..............................................4-7

•Tuning using a Simple Tuning Sequence ................................................4-7

Tuning Difficulties....................................................................................................4-8

The Start/Stop Mode Explained ....................................................................4-8

Starting and Stopping Methods ...................................................................4-9

Normal Stopping Methods.......................................................................................4-9

•Ramp to Stop........................................................................................4-9

•Coast to Stop......................................................................................4-10

Advanced Stopping Methods .................................................................................4-10

•Forced Fast Stop .................................................................................4-10

•Forced Coast Stop ..............................................................................4-11

•The Trip Condition..............................................................................4-11

•Logic Stopping....................................................................................4-11

Normal Starting Method........................................................................................4-12

Advanced Starting Methods ...................................................................................4-12

•Starting Several Inverters Simultaneously..............................................4-12

•Single Wire Logic Starting....................................................................4-12

•Two Wire Logic Starting.......................................................................4-13

•Three Wire Logic Starting ....................................................................4-13

Contents

Contents Page

Cont.7

Chapter 5 THE OPERATOR STATION

Connecting the Operator Station .................................................................5-1

•Welcome Screen...................................................................................5-1

Customising the Operator Station ................................................................ 5-1

Controlling the Drive using the Operator Station .......................................5-2

Control Keys ...........................................................................................................5-2

•Keys for Programming the Drive ............................................................5-2

•Keys for Operating the Drive Locally ......................................................5-2

LED Indications .......................................................................................................5-3

The Menu System.......................................................................................... 5-4

Navigating the Menu System....................................................................................5-4

•The Menu System Map..........................................................................5-5

Changing a Parameter Value...................................................................................5-6

What do the Symbols mean next to some Parameters?..............................................5-6

•Parameter Status Information →←=.................................................5-6

•Expanded Menu Information >>..........................................................5-6

Alert Message Displays............................................................................................5-7

The PROG Key ........................................................................................................5-7

The L/R Key ............................................................................................................5-7

The MMI DIAGNOSTICS Menu ...................................................................... 5-8

Special Menu Features ...............................................................................5-10

Menu Shortcuts and Special Key Combinations.......................................................5-10

•Quick Link Information .......................................................................5-10

•Quick Save to Memory........................................................................5-10

•Changing the Display Language..........................................................5-10

•Quick Drive Copy ...............................................................................5-10

•Changing the Product Code ................................................................5-11

•Quick Restore Default .........................................................................5-11

Menu Viewing Levels .............................................................................................5-11

•Startup Screen Timeouts ......................................................................5-11

Selecting the Display Language..............................................................................5-12

Control Key Enable/Disable...................................................................................5-12

Password Protection ..............................................................................................5-12

•To Activate Password Protection ...........................................................5-12

•To Deactivate Password Protection.......................................................5-12

Selecting Parameters for the Operator Menu ..........................................................5-13

•Selecting a Startup Screen ...................................................................5-13

•Customising the Welcome Screen ........................................................5-13

•Creating Custom Screens ....................................................................5-14

Contents

Contents Page

Cont.8

How to Save, Restore and Copy your Settings............................................ 5-14

Saving Your Application ........................................................................................5-14

Restoring Saved Settings ........................................................................................5-14

Copying an Application .........................................................................................5-14

•Transferring Your Application to Another Inverter .................................5-14

•Backing-up Your Application ...............................................................5-15

Chapter 6 PROGRAMMING YOUR APPLICATION

Introducing the Macro ..................................................................................6-1

Programming with Block Diagrams .............................................................6-1

Modifying a Block Diagram .....................................................................................6-1

•Configuration and Parameterisation Modes ...........................................6-1

•Making and Breaking Links in Configuration Mode ................................6-1

•Programming Rules ..............................................................................6-2

•Execution Rules .....................................................................................6-2

•Saving Your Modifications .....................................................................6-3

Understanding the Function Block Description ..........................................................6-3

•MMI Menu Maps ..................................................................................6-3

Hexadecimal Representation of Trips........................................................................6-4

Function Block Descriptions.......................................................................... 6-5

•ANALOG DIGIN...................................................................................6-6

•ANALOG INPUT ...................................................................................6-8

•ANALOG OUTPUT .............................................................................6-11

•AUTO RESTART...................................................................................6-13

•AUTOTUNE........................................................................................6-15

•BRAKE CONTROL...............................................................................6-16

•COMMS CONTROL............................................................................6-17

•CURRENT FEEDBACK..........................................................................6-18

•CURRENT LIMIT ..................................................................................6-20

•CUSTOM SCREEN ..............................................................................6-21

•DEMULTIPLEXER .................................................................................6-23

•DIGITAL INPUT...................................................................................6-24

•DIGITAL OUTPUT ...............................................................................6-25

•DYNAMIC BRAKING ...........................................................................6-26

•ENCODER..........................................................................................6-27

•FLUXING............................................................................................6-28

•FLYCATCHING...................................................................................6-30

•INJ BRAKING......................................................................................6-32

•I/O TRIPS ...........................................................................................6-33

•I*t TRIP ...............................................................................................6-34

•JOG ..................................................................................................6-35

•LOCAL CONTROL..............................................................................6-36

•LOGIC FUNCTION ............................................................................6-37

•MINIMUM SPEED................................................................................6-41

•MULTIPLEXER......................................................................................6-42

Contents

Contents Page

Cont.9

•OPERATOR MENU..............................................................................6-43

•OP STATION ......................................................................................6-44

•PASSWORD........................................................................................6-46

•PATTERN GEN....................................................................................6-47

•PID ....................................................................................................6-48

•PRESET ...............................................................................................6-50

•RAISE/LOWER.....................................................................................6-52

•REFERENCE ........................................................................................6-53

•SEQUENCING LOGIC........................................................................6-55

•SETPOINT SCALE................................................................................6-57

•SKIP FREQUENCIES ............................................................................6-58

•SLEW RATE LIMIT ................................................................................6-60

•SLIP COMP.........................................................................................6-61

•STABILISATION...................................................................................6-62

•STALL TRIP..........................................................................................6-63

•STOP .................................................................................................6-64

•SYSTEM PORT (P3)..............................................................................6-65

•SYSTEM RAMP ....................................................................................6-66

•TEC OPTION......................................................................................6-68

•TRIPS HISTORY ...................................................................................6-69

•TRIPS STATUS .....................................................................................6-70

•UNDERLAP COMP ..............................................................................6-72

•VALUE FUNCTION .............................................................................6-73

•VECTOR FLUXING ..............................................................................6-80

•VOLTAGE CONTROL..........................................................................6-81

•ZERO SPEED.......................................................................................6-82

Motor-Specific Parameters ......................................................................... 6-83

Quadratic Torque Selection ........................................................................ 6-84

Chapter 7 TRIPS AND FAULT FINDING

Trips ..............................................................................................................7-1

What Happens when a Trip Occurs..........................................................................7-1

•Inverter Indications................................................................................7-1

•Operator Station Indications (when connected).......................................7-1

Resetting a Trip Condition........................................................................................7-1

Using the Operator Station to Manage Trips.............................................................7-2

•Trip Messages ......................................................................................7-2

•Automatic Trip Reset .............................................................................7-3

•Setting Trip Conditions ..........................................................................7-3

•Viewing Trip Conditions ........................................................................7-3

Checksum Fail ........................................................................................................7-4

•Inverter Indications................................................................................7-4

•Operator Station Indications (when connected).......................................7-4

Fault Finding................................................................................................. 7-4

Contents

Contents Page

Cont.10

Chapter 8 ROUTINE MAINTENANCE AND REPAIR

Routine Maintenance....................................................................................8-1

Repair ...........................................................................................................8-1

Saving Your Application Data ..................................................................................8-1

Returning the Unit to SSD Drives ..............................................................................8-1

Disposal .................................................................................................................8-1

Chapter 9 SEQUENCING LOGIC

Principle State Machine ................................................................................9-1

Main Sequencing States...........................................................................................9-1

State Outputs of the SEQUENCING LOGIC Function Block .......................................9-1

Transition of States..................................................................................................9-2

State Diagram ........................................................................................................9-3

External Control of the Inverter....................................................................9-4

Communications Command....................................................................................9-4

•Example Commands .................................................................9-5

Communications Status ...........................................................................................9-6

Chapter 10 PARAMETER SPECIFICATION

Specification Table: Tag Number Order..................................................... 10-2

Product-Related Default Values ...............................................................10-19

•Language Dependant Defaults ..........................................................10-19

•AC Supply Voltage and Power Rating Dependant Defaults ..................10-20

Chapter 11 TECHNICAL SPECIFICATIONS

605C Model Recognition.......................................................................................11-1

Environmental Details............................................................................................11-1

Earthing/Safety Details ..........................................................................................11-2

Terminal Block Wire Sizes......................................................................................11-2

Electrical Ratings ...................................................................................................11-3

Cabling Requirements for EMC Compliance...........................................................11-4

EMC Compliance..................................................................................................11-4

External AC Supply (RFI) Filters...............................................................................11-4

Internal Dynamic Brake Switch...............................................................................11-5

Control Terminals .................................................................................................11-6

Analog Inputs/Outputs ..........................................................................................11-7

Digital Inputs ........................................................................................................11-7

Digital Outputs .....................................................................................................11-7

Supply Harmonic Analysis......................................................................................11-8

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