SST MEGAFLOW Manuale utente
GAINESVILLE, FL. U.S.A. WWW.STUPIDSIMPLE.TOOLSSTUPID SIMPLE TOOLS
Product Manual003 January 2023
3-Stage Shop Air
System
WWW.STUPIDSIMPLE.TOOLSSTUPID SIMPLE TOOLS
Table of Contents SST003
Introduction
→
Quick Start Guide
Safety →
Component List →
Operations & Maintenance →
Warranty →
Liability →
01
02
03
04
05
06
07
I
Introduction SST00301
001 WWW.STUPIDSIMPLE.TOOLSSST003
The SST MEGAFLOW is a mega-tough 3-Stage
shop air filter & regulator with a aluminum
monoblock body designed to last a lifetime.
With an incredibly high Flow Rate of up to
6000L/min, it filters up to 0.01 micron. It
removes nearly all moisture, aerosols, dust
and foreign particles from your compressed
air to keep your tools running longer.
Stage 1 | Sintered Filter 5 Micron
Brass Filter which lasts longer than PE filters.
Removes 95% of the moisture, oil, and debris
particles up to 5micron.
Stage 2 | Coalescing Filter 0.1 Micron
High Quality Coalescing material. Removes
99.99% of the moisture, moisture vapor and
oil particles up to 0.01 micron
Stage 3 | Desiccant Filter 0.01 Micron
Diuse air to use desiccant beads eciently
dries out the rest of the humidity and
regulates the outlet air.
Introduction
Unit Weight 11.8 Lbs. (5.35Kg)
Unit Dimensions (IN) 14.1” W x 11.4” H 3.5” D
Unit Dimensions (MM) 360 x 290 x 90mm
Supply Input 3/4” NPT
Regulated Output 3/4” NPT
Set Pressure 7 - 125 PSI (0.5 - 8.5 Bar)
Max Input Pressure 220PSI (15Ba)
Max Air Flow 200 CFM
Flow rate See Chart (next page)
1st Stage 5.0 Micron Brass Sintered Filter
2nd Stage 0.01 Micron Coalescing Filter
3rd Stage Silica Desiccant Dryer
01 Technical Specifications
SST003 MEGAFLOW
003 WWW.STUPIDSIMPLE.TOOLSSST003
002
Quick Start Guide
Unpacking and Assembly
WWW.STUPIDSIMPLE.TOOLSSST003
1 Remove from Packaging
2 Install pressure gauge
3 Mount your MEGAFLOW
3A — Mounting Option 1: Back Mounting
3B — Mounting Option 2: Bracket Mounting
4 Plumb megaflow using 3/4” NPT fittings
(1/2” NPT adapters are included in packaging)
5 Purge air to clear fine silica dust
6 Test
02
Safefy
Health and Safety Warnings
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may
result in mechanical failure, pneumatic explosion,
and/or serious injury.
1. Work Area Safety
a. Keep the work area clean and well-lit. Cluttered or dark areas
invite accidents.
b. Do not operate manufacturing machines, CNC or otherwise, in
explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Machinery may create heat or sparks
which may ignite dust or fumes.
c. Keep children and bystanders away while operating machinery.
Distractions can cause you to lose control of the machine.
2. Personal Safety
a. Stay alert, watch what you are doing, and use common sense
when operating machinery. Do not use a machinery while you
are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating machinery may result
in serious personal injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust masks, gloves,
or protective clothing appropriate to the conditions will reduce
personal injuries.
c. Do not use damaged or worn pneumatic hoses or connectors.
Damaged components risk catastrophic failure at high
operating pressures.
03
WARNING
005 WWW.STUPIDSIMPLE.TOOLSSST003
Safefy
Health and Safety Warnings
3. Use & Care
a. Do not force MEGAFLOW to perform beyond its rated power
output or temperature capabilities. Use the correct 3D printer
for your application. The correct 3D printer will do the job
better and safer at the parameters for which it was designed.
b. Service should never be performed without first disconnecting
the air input from MEGAFLOW. If the air input cannot be
physically disconnected, the air supply should be locked-out
and tagged-out by the technician.
c. Install the MEGAFLOW out of the reach of children or animals,
and do not allow persons unfamiliar with MEGAFLOW or these
instructions to operate the system. High pressure pneumatics
are dangerous in the hands of untrained users.
d. Maintain your MEGAFLOW. Check for misalignment or binding of
filter components, breakage of parts, and any other condition
that may aect the 3D printer’s operation. If damaged, have
replace the aected components before use. Accidents can
result from poorly maintained air regulator systems.
e. Use MEGAFLOW, pneumatic tools, and accessories, etc. in
accordance with these instructions, taking into account the
working conditions and the work to be performed. Use of a
high pressure air regulator for operations dierent from those
intended could result in a hazardous situation.
4. Service
a. Have your MEGAFLOW serviced by a qualified repair person
using only identical replacement parts. Doing so will ensure that
the safety of the power tool is maintained.
006 WWW.STUPIDSIMPLE.TOOLSSST003
03
SST003
C
A
MEGAFLOW Component List
AMEGAFLOW Manifold Body 1
BPressure Gauge 1
COutput Pressure Adjustment Knob 1
DDrain Pin and Spring 2
EFilter Health Indicator 2
FFilter Canister Housing 3
GFilter Canister Housing O-Ring 3
HSintered Filter 1
ISintered Filter Cover Bell 1
JThreaded Post 2
KSintered Filter Flow Nut 1
LCoalescing Filter 1
MDessicant Tube 1
NFlow Blade 2
ODessicant Upper Mesh Filter 1
PDessicant Lower Mesh Filter 1
QSintered Filter O-Ring 1
RCoalescing Filter O-Ring X
SDessicant Stage O-Ring 1 X
TDessicant Stage O-Ring 2 X
№ Part Name Amt. # № Part Name Amt. #
B
E
H
J
L
M
04
Operations & Maintenance
Filter Info and Maintenance
SST004
008
During all maintenance procedures, air input should
be physically disconnected
IMPORTANT
Stage 1 — Sintered Filter
Removes 95% of the moisture, oil, and debris particles up to 5 micron.
The brass sintered filter element was designed with a much higher
surface area than traditional systems in order to provide a prolonged
filter life.
REPLACE WHEN: With air input applied, the MEGAFLOW Filter
indicator shows RED.
• The element should be replaced every 6 months to 1 year,
depending on the use levels.
• Replacement Filter Elements are available on the
WWW.STUPIDSIMPLE.TOOLS website!
HOW TO REPLACE
1. Ensure air input has been disconnected from the unit
2. Remove the 1st stage Filter Canister Housing by unscrewing it from the MEGAFLOW
Manifold Body (A)
3. Unscrew the Sintered Filter Flow Nut to allow the used Brass Sintered Filter Element to fall
4. Place the new Brass Sintered Filter Element on top of the Sintered Filter Flow Nut,
with the O-ring in between, and screw onto the threaded post.
a. DO NOT OVERTIGHTEN
5. Visually confirm that the filter is experiencing no misalignment
6. Install the replacement coalescing filter
a. DO NOT OVERTIGHTEN
7. Re-install the Filter Canister Housing
a. Ensure O-Ring is properly seated in the top lip groove
b. Hand Tighten Only
WWW.STUPIDSIMPLE.TOOLSSST003
Purchase Filters →
USE COUPON CODE
I-READ-INSTRUCTION-
MANUALS
FOR 10% OFF
:)
05
009 WWW.STUPIDSIMPLE.TOOLSSST003
Stage 2 — Coalescing Filter
High Quality Coalescing material. Removes 99.99% of the moisture,
moisture vapor and oil particles up to 0.01 micron
REPLACE WHEN: With air input applied, the MEGAFLOW Filter
indicator shows RED.
• Replacement Filter Elements are available on the
WWW.STUPIDSIMPLE.TOOLS website!
HOW TO REPLACE
1. Ensure air input has been disconnected from the unit
2. Remove the 2nd stage Filter Canister Housing by unscrewing it from the MEGAFLOW
Manifold Body
3. Remove the used coalescing filter by unscrewing it
4. Install the replacement coalescing filter
a. DO NOT OVERTIGHTEN
5. Re-install the Filter Canister Housing
a. Ensure O-Ring is properly seated in the top lip groove
b. Hand Tighten Only
Operations & Maintenance
Filter Info and Maintenance
SST004
Purchase Filters →
USE COUPON CODE
I-READ-INSTRUCTION-
MANUALS
FOR 10% OFF
:)
05
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