Stange SE-707 Manuale utente

Program Controller SE-707

Subject to technical modifications 1

Operating Manual

Program Controller

SE-707

Documentation: October 2018

Program Controller SE-707

2 Subject to technical modifications

Table of Contents

1 GENERAL........................................................................................................................................................................... 5

1.1 INFORMATION ABOUT THE OPERATING MANUAL ...................................................................................................................... 5

1.2 SYMBOL DECLARATION ...................................................................................................................................................... 5

1.3 EU-CONFORMITY ............................................................................................................................................................ 6

1.4 LIABILITY AND WARRANTY .................................................................................................................................................. 7

1.5 COPYRIGHT PROTECTION.................................................................................................................................................... 7

2 SAFETY.............................................................................................................................................................................. 8

2.1 INTENDED USE................................................................................................................................................................. 8

2.2 ELECTROMAGNETIC COMPATIBILITY (EMC) ............................................................................................................................ 8

2.3 EMC SAFEGUARDING........................................................................................................................................................ 8

2.4 GROUNDING OF INACTIVE METAL PARTS................................................................................................................................. 9

2.5 PE CONNECTION .............................................................................................................................................................. 9

2.6 UNEARTHED OPERATION .................................................................................................................................................... 9

2.7 RESPONSIBILITY OF THE OPERATOR ....................................................................................................................................... 9

2.8 OPERATING PERSONAL .....................................................................................................................................................10

2.9 MAINTENANCE...............................................................................................................................................................10

2.10 CLEANING THE FRONT PANEL ............................................................................................................................................10

2.11 REPAIRS......................................................................................................................................................................10

2.12 MANUFACTURER-ADDRESS .............................................................................................................................................11

2.13 TECHNICAL SUPPORT .....................................................................................................................................................11

2.14 DISPOSAL....................................................................................................................................................................11

3 TRANSPORT, PACKING AND STORAGE ............................................................................................................................12

3.1 TRANSPORT INSPECTION ...................................................................................................................................................12

3.2PACKING.......................................................................................................................................................................12

3.3 STORAGE ......................................................................................................................................................................12

4 TECHNICAL DATA .............................................................................................................................................................13

4.1 HARDWARE CHARACTERISTICS ............................................................................................................................................13

4.2 SOFTWARE SPECIFICATIONS ...............................................................................................................................................15

4.3 FUNCTION BASIC DATA .....................................................................................................................................................16

5 INSTALLATION OF THE INDUSTRIAL CONTROL .................................................................................................................18

5.1 GUIDELINES FOR THE INSTALLATION OF THE SE-707 ................................................................................................................18

5.2 GENERAL MOUNTING INSTRUCTIONS ....................................................................................................................................18

5.3 INSTALLATION DIMENSION.................................................................................................................................................19

5.4 INSTALLATION DEPTH .......................................................................................................................................................20

5.5 FRONT PANEL INSTALLATION ..............................................................................................................................................21

6 START-UP.........................................................................................................................................................................22

6.1 GUIDELINES FOR GROUNDING AND WIRING...........................................................................................................................22

6.2 OVERVIEW OF THE CONNECTIONS........................................................................................................................................23

6.2.1 Function of the LED's at the back of the device.....................................................................................................24

6.2.2 Turn-switch for PLC operating mode selection......................................................................................................25

6.2.3 System Watchdog ...............................................................................................................................................25

6.2.3.1 General ............................................................................................................................................................25

6.2.3.2 Mode of operation ...........................................................................................................................................25

6.2.3.3 System logger entry..........................................................................................................................................26

6.2.4 The alarm relay...................................................................................................................................................26

6.2.4.1 General ............................................................................................................................................................26

6.2.4.2 Mode of operation ...........................................................................................................................................26

6.3 MOUNTING /DISMOUNTING THE SD CARD............................................................................................................................27

6.4 CONNECTING THE POWER SUPPLY........................................................................................................................................28

6.5 PACKAGING THE CAN CABLE WITH SHIELD CONNECTION ...........................................................................................................29

6.6 CONNECTING THE PROGRAMMING INTERFACE RJ45 ................................................................................................................30

Program Controller SE-707

Subject to technical modifications 3

6.7 CONNECTION CAN ......................................................................................................................................................... 31

6.8 CONNECTION OF THE ALARM SOCKET................................................................................................................................... 33

6.9 CONNECTION OF THE PROFIBUS-DP-SLAVE INTERFACE (OPTION) ............................................................................................ 33

6.10 CONNECTION OF THE PROFINET IO DEVICE (SLAVE)INTERFACE (OPTION) ................................................................................ 37

6.11 CONNECTION OF A PC WITH THE SE-707........................................................................................................................... 39

6.11.1 Cabling............................................................................................................................................................. 39

6.12 SETTINGS OF THE PC FOR ETHERNET COMMUNICATION.......................................................................................................... 39

6.12.1 Separation of automation network and company/office network ...................................................................... 39

6.12.2 Length of the network line (segment length) ..................................................................................................... 40

6.12.3 Requirements ................................................................................................................................................... 40

6.12.4 Settings Windows 7/10..................................................................................................................................... 40

6.12.5 Settings of the IP-address in the device ............................................................................................................. 41

7 OPERATION..................................................................................................................................................................... 42

7.1 START-UP BEHAVIOUR ..................................................................................................................................................... 42

7.2 SHUTDOWN BEHAVIOUR .................................................................................................................................................. 42

7.3 START-UP BEHAVIOUR /STARTING ...................................................................................................................................... 43

8 OPERATING DIALOGUE OF THE CONTROL SOFTWARE..................................................................................................... 44

8.1 OPERATION .................................................................................................................................................................. 44

8.1.1 Start screen ........................................................................................................................................................ 45

8.1.2 Programmer....................................................................................................................................................... 45

8.1.3 Manual operation for set value and tracks (”Manual”)........................................................................................ 46

8.1.4 Program curve.................................................................................................................................................... 46

8.1.5 Program jump .................................................................................................................................................... 47

8.1.6 Automatic Program Start.................................................................................................................................... 47

8.1.7 Program change in actual segment..................................................................................................................... 48

8.1.8 Editing of the operating program........................................................................................................................ 48

8.1.9 Controller ........................................................................................................................................................... 49

8.1.10 Control Zone Detail View .................................................................................................................................. 49

8.1.11 PID Parameter.................................................................................................................................................. 50

8.1.12 Control zone tolerance values / limit values....................................................................................................... 51

8.1.13 Plant overview.................................................................................................................................................. 51

8.1.14 Alarms.............................................................................................................................................................. 52

8.1.15 Alarm history.................................................................................................................................................... 53

8.1.16 Process data actual values................................................................................................................................ 53

8.1.17 Process data limit values................................................................................................................................... 54

8.1.18 Process data tolerance values........................................................................................................................... 54

8.1.19 Process data formula value............................................................................................................................... 54

8.1.20 Operating-Hours Meter (Option)....................................................................................................................... 55

8.1.21 Data Logger (Option)........................................................................................................................................ 55

8.1.22 Logger Graph (Option)...................................................................................................................................... 56

8.1.23 Logger Header (Option) .................................................................................................................................... 57

8.1.24 Program start with data logger (Option) ........................................................................................................... 57

8.1.25 Configuration ................................................................................................................................................... 57

8.1.26 Login ................................................................................................................................................................ 58

8.1.27 Login Level Authorisation.................................................................................................................................. 59

8.2 PROGRAM .................................................................................................................................................................... 61

8.2.1 Program overview .............................................................................................................................................. 61

8.2.2 Creating programs.............................................................................................................................................. 61

8.2.3 Programming segments...................................................................................................................................... 62

8.2.4 Copy programs................................................................................................................................................... 62

8.2.5 Delete programs................................................................................................................................................. 63

8.2.6 Load programs to the operating mode................................................................................................................ 63

8.2.7 Sort programs .................................................................................................................................................... 63

8.2.8 Store and load program list ................................................................................................................................ 64

8.2.9 Loops ................................................................................................................................................................. 65

8.3 CONFIGURATION ............................................................................................................................................................ 66

8.3.1 Standard Settings ............................................................................................................................................... 67

Program Controller SE-707

4 Subject to technical modifications

8.3.1.1 Station Name.................................................................................................................................................................. 67

8.3.1.2 Display screen ................................................................................................................................................................ 67

8.3.1.3 Host Interface................................................................................................................................................................. 68

8.3.1.4 Siemens Modbus Connection (Option) ............................................................................................................................ 69

8.3.1.5 Programmer ................................................................................................................................................................... 69

8.3.1.6 User interface................................................................................................................................................................. 70

8.3.2 Hardware............................................................................................................................................................71

8.3.2.1 CAN Inputs/Outputs ....................................................................................................................................................... 71

8.3.2.2 Hardware Options .......................................................................................................................................................... 72

8.3.2.2.1 Profinet IO Device Interface ......................................................................................................................................... 73

8.3.2.2.2 Profibus-DP Slave interface .......................................................................................................................................... 76

8.3.2.2.3 PROFIBUS Function Description.................................................................................................................................... 78

8.3.3 Functions ............................................................................................................................................................86

8.3.3.1 Digital and analogue inputs/outputs ............................................................................................................................... 86

8.3.3.2 Actual values .................................................................................................................................................................. 87

8.3.3.3 Analogue outputs ........................................................................................................................................................... 94

8.3.3.4 Free linearization curves ................................................................................................................................................. 96

8.3.3.5 Set values....................................................................................................................................................................... 98

8.3.3.6 Control zones ............................................................................................................................................................... 101

8.3.3.7 Tolerances.................................................................................................................................................................... 122

8.3.3.8 Limit values .................................................................................................................................................................. 125

8.3.3.9 Alarm monitoring ......................................................................................................................................................... 128

8.3.3.10 Formula / constants.................................................................................................................................................... 132

8.3.3.11 PLC Statement List ...................................................................................................................................................... 134

8.3.3.12 Analogue Variables ..................................................................................................................................................... 140

8.3.3.13 Digital tracks............................................................................................................................................................... 142

8.3.3.14 Process steps.............................................................................................................................................................. 143

8.3.3.15 Analogue multiplexers ................................................................................................................................................ 144

8.3.3.16 BCD/BIN Decoders...................................................................................................................................................... 145

8.3.4 Special Functions...............................................................................................................................................148

8.3.4.1 C-Level (Option)............................................................................................................................................................ 148

8.3.4.2 Humidity Calculation..................................................................................................................................................... 152

8.3.4.3 Data Logger (Option) .................................................................................................................................................... 153

8.3.4.4 Operating-Hours Meter (Option)................................................................................................................................... 163

8.3.5 User Administration ..........................................................................................................................................164

8.3.5.1 User ............................................................................................................................................................................. 164

8.3.5.2 User Groups ................................................................................................................................................................. 165

8.3.5.3 Automatic user login..................................................................................................................................................... 167

8.3.5.4 User Profile Modbus..................................................................................................................................................... 167

8.3.6 Settings.............................................................................................................................................................168

8.3.6.1 Date / Time .................................................................................................................................................................. 168

8.3.6.2 Language dialogue........................................................................................................................................................ 169

8.3.6.3 Program Graph Pen Settings ......................................................................................................................................... 169

8.3.7 Administrate configuration................................................................................................................................170

8.3.7.1 Load configuration........................................................................................................................................................ 170

8.3.7.2 Save configuration........................................................................................................................................................ 170

8.3.7.3 Import configuration from SE-5xx or SE-4xx device ........................................................................................................ 171

8.3.7.4 Import licence file......................................................................................................................................................... 171

8.3.7.5 Reset configuration/programs (general reset) ............................................................................................................... 171

8.3.8 Update Firmware and/or license update............................................................................................................172

8.3.8.1 Requirements............................................................................................................................................................... 172

8.3.8.2 Execution of the update process ................................................................................................................................... 172

8.3.9 Hardware test ...................................................................................................................................................173

8.3.9.1 Device information ....................................................................................................................................................... 173

8.3.9.2 Software information.................................................................................................................................................... 173

8.3.9.3 Licence information...................................................................................................................................................... 174

8.3.9.4 Device health................................................................................................................................................................ 174

8.3.9.5 Digital In-/Outputs........................................................................................................................................................ 174

8.3.9.6 Save diagnosis data....................................................................................................................................................... 174

INDEX .................................................................................................................................................................................175

Program Controller SE-707

Subject to technical modifications 5

1 General

1.1 Information about the operating manual

This operating manual shall put the user into the position to install, put into operation, administrate and service the device

properly.

Read and understand the operating manual completely, in particular the chapter security, before the beginning of the

installation work! Comply with the operating manual, in particular the safety references as well as the regulations for the

prevention of industrial accidents, valid for the area of application, absolutely.

Always pass the device together with the operating manual to a third party.

1.2 Symbol declaration

Important safety-relevant references are characterized by symbols in this manual. Comply with the references absolutely, in

order to avoid accidents, damages to persons and physical damage.

WARNING!

This symbol marks dangers which result in impairment of health, injuries, lasting physical injury or to

death, as well as substantial property damage.

Keep the displayed references to the operational safety absolute exactly and behave in these cases

particular carefully.

WARNING! Danger by electric current!

This symbol makes attentive to dangerous situations by electric current. In case of non-observance of

the safety references the danger of heavy injuries or death exists like substantial damage to property.

The executed work may be implemented only by an instructed electrical specialist.

ATTENTION ! Consider ESD electronic protective measures!

Electrostatic unloading may destroy electronic components.

ATTENTION !

This symbol marks references, whose non-observance can result in damages, malfunctioning and/or loss

of the device.

Note

This symbol emphasizes hints and information, which are to be considered for an efficient and trouble

free operation of the device.

Program Controller SE-707

6 Subject to technical modifications

1.3 EU-Conformity

We, the company

Gutenbergstr. 3

D-51645 Gummersbach

declare under sole responsibility, that the product

Name: Program Controller

Type: SE-707

fulfils the requirements of the standard

EN 61000-6-4:2007+A1:2011 Emission

EN 61000-6-2:2005 Interference resistance

and therefore corresponds to the regulations of the EU-Directive 2014/30/EU (electromagnetic compatibility).

Gummersbach, 2018-06-25 P. Jaspert (Managing Director)

_________________________________ _________________________________

Place and Date of Issue Name, authorized Signature

The device was tested in a typical situation.

If modifications are made without our agreement this declaration loses its validity.

The device does not fall into the range of application of the low-voltage directive EEC 73/23/EEC (electrical equipment for the

use within certain voltage limits (low-voltage directive); changed by 93/68/EEC)

(This declaration follows closely to EN 45 014)

Program Controller SE-707

Subject to technical modifications 7

1.4 Liability and warranty

All specifications and notes in this manual were arranged with consideration of the valid regulations, the current engineering

level of development as well as our realizations and experiences of many years.

The translation of the manual was likewise provided after best knowledge. We cannot take over a liability for translation

errors however. Considerably applies the provided German version of this manual.

The actual scope of supply can deviate with special equipment, the demands of additional order options or due to newest

technical changes possibly from the explanations and graphic representations described here. Please contact the

manufacturer if you have questions.

Note!

This manual is to be perused before the beginning of all work on and with the device, in particular before the

start-up! For damage and troubles, which result from the non-observance of the manual, the manufacturer

does not take over liability.

The manual is to be put aside and directly accessible with the device for all persons, who work on or with the device. The

assignment of the manual to third party is not permitted and obligates if necessary to compensation. Further requirements

reserved.

We reserve technical changes at the device in the context of the improvement of the performance characteristics and the

advancement.

1.5 Copyright protection

The manual is to be kept in confidence. It is exclusively intended for persons employed at and with the device. The

assignment of the manual to third party is inadmissible without written agreement of the manufacturer. With requirement

please contact the manufacturer.

Note !

The content-wise specifications, texts, designs, pictures and other representations are copyrighted and are

subject to further industrial property rights. Each abusive utilization is liable to prosecution.

Program Controller SE-707

8 Subject to technical modifications

2 Safety

This section gives an overview of all important safety aspects for an optimal protection of the personnel as well as safe and

trouble free operation of the device.

Additionally the individual chapters contain concrete safety references, marked by symbols, for the prevention of direct

dangers. Beyond those pictograms, signboards and markings are present at the device, which have to be kept in constantly

readable condition.

2.1 Intended use

The industrial control exclusively serves for the control of machines and plants, which are build according to the applicable

regulations and equipped with all necessary safety installations.

The operational reliability is ensured only by the intended use of the device.

ATTENTION !

Each use of the device going beyond the intended use and/or different use is forbidden and is

considered as not intended. In particular the use of the device for the control or as replacement of

safeguarding equipment in the sense of the machine directive (98137 EG) is not permitted.

Requirements of any kind against the manufacturer and/or its authorized persons because of damage

on the basis of not intended use of the device are excluded.

For all damages on the basis of not intended use the operator is responsible alone.

Among the intended use also the correct adherence of the operating ranges as well as the installation-,

operation- and cleaning instructions.

2.2 Electromagnetic compatibility (EMC)

Before installing an EMC planning is necessary, even though devices fulfil the EMC requirements. Disturbance sources

(galvanic, inductive and capacitive coupling) as well as radiation coupling come to consideration thereby.

2.3 EMC safeguarding

The following requirements should be kept, in order to safeguard EMC:

•Inactive metal parts must have a correct and extensive grounding.

•Wires and devices have a correct shielding.

•Wiring and line run must be executed correctly.

•The electric equipment is grounded and has a uniform reference potential.

•Special applications need specific EMC measures.

Program Controller SE-707

Subject to technical modifications 9

2.4 Grounding of inactive metal parts

The influence of coupled interferences can be reduced, if all inactive metal parts (switch cabinet, switch cabinet door,

mounting plates, top hat rails etc.) are connected extensive and low-impedance with each other. The uniform reference

potential area results for control elements for this reason.

•In the range of bolted connections the insulating layer must be removed in case of painted eloxadized or isolated

metal parts. It has to be cared for corrosion protection of junctions.

•Connection of all free moving groundable components (cabinet doors, separate mounting plates, etc.) by using short

bonding straps to large surface areas.

•No use of aluminium parts if possible, because the oxidation of aluminium is inappropriate for grounding.

2.5 PE connection

Connect ground and PE connection (protective earth) centrally.

2.6 Unearthed operation

The relevant safety regulations and standards must receive attention in case of unearthed operation.

2.7 Responsibility of the operator

The device may be operated only in technically perfect and safe condition.

Apart from the operational safety notes in this manual are to be considered and kept the generally valid safety regulations

and regulations for the prevention of industrial accidents for the area of application of the device as well as the valid

environmental regulations.

The operator and the personnel authorized by him are responsible for the trouble free operation of the device as well as for

clear definitions over the cognizance during installation, operation, maintenance and cleaning.

The specifications of the manual must be complied completely and without restrictions!

The operator must guarantee beyond that, that

•all further instructions and safety instructions are summarized in an operating instruction in accordance with work

appliance use regulation, which result from the hazard judgement of the employments at the device.

•this manual is integrated into the plant documentation.

•maintenance and inspection intervals are to be kept.

•device, operating equipment and waste products resulting with the manufacturing are disposed environmentally

compatible and in agreement with legal regulations.

Program Controller SE-707

10 Subject to technical modifications

2.8 Operating personal

The industrial control may be served only by authorized technical personnel. The service personnel must have been

instructed particularly about arising dangers.

As technical personnel is considered, who can judge the transferred work and recognize possible dangers due to his technical

training, knowledge and experiences as well as knowledge of the relevant regulations.

ATTENTION !

This device may only be used for the applications described in the technical descriptions, and only in connection

with devices or components from other manufacturers which have been approved or recommended by STANGE.

This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and

operated and maintained as recommended.

2.9 Maintenance

Battery

The storage battery serves for the backup of the real-time clock and the remanent PLC data. With complete charge, the

storage battery has a holding time of approx. 8-10 weeks. In order to avoid data loss, it should be paid attention to the fact

that the device is switched off not longer than this time. With completely empty storage battery a time of 48 hours operation

is needed, until the storage battery has again its full capacity.

Transport

For the transport of the device is to be used excluding the original packaging.

2.10 Cleaning the front panel

The glass of the front panel is treated on the surface in order to permanently minimise light reflections and the adhesion of

finger prints.

A soft, dry cloth is adequate and provides good service for cleaning the front panel.

2.11Repairs

Repairs at SE-707 may only be made by STANGE Elektronik GmbH. In this case please contact the technical support of

STANGE Elektronik GmbH.

For making changes at the device not described in this document, no liability is accepted.

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