Stanley PBD1200 Manuale utente
© 2017 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
81153 3/2019 Ver. 3
USER MANUAL
Safety, Operation and Maintenance
PBD1201
CRIMPING TOOL
PBD1201 User Manual ◄ 3
TABLE OF CONTENTS
SAFETY SYMBOLS..............................................................................................................................................4
SAFETY PRECAUTIONS ....................................................................................................................................5
TOOL ANATOMY ..................................................................................................................................................6
SPECIFICATIONS & ACCESSORIES ................................................................................................................7
OPERATION .........................................................................................................................................................8
STANLEY CRIMP SOFTWARE ...........................................................................................................................9
TROUBLESHOOTING .........................................................................................................................................14
PBD1201 PARTS ILLUSTRATION ......................................................................................................................15
PBD1201 PARTS LIST .........................................................................................................................................16
PBD1201 RESERVOIR UNIT...............................................................................................................................17
PBD1201 HYDRAULIC UNIT...............................................................................................................................18
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
4 ► PBD1201 User Manual
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
SAFETY SYMBOLS
PBD1201 User Manual ◄ 5
Tool operators must comply with precautions given in this
manual and on the stickers attached to the tool.
These precautions are given for your safety. Review them
carefully before operating the tool.
Supervising personnel should develop additional precautions
relating to the specic work area and local safety regulations.
Place the added precautions in the space provided on page
4.
The PBD1201 12-Ton crimping tool will provide safe and
dependable service if operated in accordance with the
instructions in this manual. Read and understand this
manual and stickers attached to the tool before operation.
Failure could result in injury or tool damage.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor. Establish a training
program for all operators to ensure safe operation.
• Always wear safety equipment such as eye protection,
ear protection, head protection and safety shoes at all
times when operating the tool. Use gloves if necessary.
• The operator must be familiar with all prohibited work
areas such as excessive slopes and dangerous terrain
conditions. Ensure that your footing is rm and in
balance at all times.
• Do not inspect, clean or replace tool jaw parts while the
battery is connected. Accidental engagement of the tool
can cause serious injury.
• Do not operate a damaged, improperly adjusted or
incompletely assembled tool.
• Never wear loose clothing that can become entangled in
the working parts of the tool.
• Keep all parts of your body away from pinch points. Long
hair or loose clothing can become drawn into the tool.
• To avoid personal injury or equipment damage, all tool
repair, maintenance and service must be performed by
an authorized service center.
• Never use the tool in the vicinity of ammable materials
or gases.
• Do not use the tool or charge the tool battery in an
explosive atmosphere.
• Cutting or severing of body parts is possible if proper
procedures are not followed.
• Do not use the tool, battery or battery charger for
purposes other than what is described in this manual.
• Always keep critical tool markings, such as labels
and warning stickers, legible. Contact STANLEY for
replacement labels.
• Do not use the tool while under the inuence of drugs
or alcohol.
• Do not use accessories or attachments other than those
recommended by STANLEY.
BATTERIES
• Only charge batteries with a STANLEY recommended
battery charger.
• Do not store batteries with metal objects, such as coins,
nails or keys. Fire can result if battery terminals are
shorted.
• Do not charge a damaged battery. Recycle and replace
damaged batteries with batteries recommended by
STANLEY.
• Do not incinerate or dispose of batteries in the garbage.
Recycle the batteries.
• Do not expose the battery to temperatures over 265°F.
Batteries may explode at high temperatures.
• Leakage of liquid from the battery may occur under
extreme use or high temperatures. If battery liquid gets
on your skin:
1. Wash quickly with soap and water.
2. If the liquid gets in your eyes, ush your eyes
with clean water for 10 minutes. Seek medical
attention immediately.
• Never open the battery.
BATTERY CHARGER
• Do not use the battery charger if the cord is damaged.
• Do not place the charger, or set items on or near the
charger, in such a way as to block airow to the charger.
• Do not use the charger with an extension cord unless
absolutely necessary. Use a cord with the proper wire
size for its length, as described in Table 1.
Length of Cord (Feet) 25 50 100 150
Wire Size (AWG) 18 18 18 16
Table 1: Extension Cord Wire Size
• Do not open the charger or attempt to modify it in any
way.
• Disconnect the charger from power before attempting
to clean it.
• Do not connect the charger to a transformer or engine
generator.
SAFETY PRECAUTIONS
6 ► PBD1201 User Manual
TOOL ANATOMY
DO NOT put ngers, hands or other body parts inside the
crimping head. Serious injury will result!
WHAT IS THE PBD1201 CRIMPING TOOL?
The PBD1201 is a battery powered 12-Ton cable crimping tool with a 1.5 inch “C” style head. The PBD1201 accepts
standard “U” dies and is capable of crimping copper and aluminum connectors up to 750 MCM.
Crimping Head
Trigger Lock
Battery
Trigger
Pressure Release
USB Port
InteLED
Tool Identication &
Warning Decal
Crush Hazard Decal
PBD1201 User Manual ◄ 7
SPECIFICATIONS
Crimping Force..............................................................................................................................12 Tons (117.6 kN)
Crimping Capacity ................................................................................Copper & Aluminum connectors to 750 MCM
Jaw Type ...........................................................................................................................................1.5 Inch C Head
Die Type ............................................................................................................................................Standard U Dies
Battery Type ..............................................................................................................DEWALT 20V Max, 5 amp/hour
Estimated Crimps per Battery Charge...................................................................................................................100
Tool Cycle Time ..........................................................................................................................................7 Seconds
Tool Weight...................................................................................................................................................... 16 Lbs.
Tool Length ............................................................................................................................................... 16.5 Inches
Maintenance Interval ............................................................................................................................ 15,000 Cycles
ACCESSORIES
5 Amp/hour DEWALT 20V Max Battery ............................................................................................................DC205
5 Amp/hour DEWALT 20V Max Battery 2-pack .......................................................................................... DCB205-2
120V AC Charger ...........................................................................................................................................DCB115
12V DC Charger.............................................................................................................................................DCB119
Note: Only use battery chargers recommended by STANLEY.
Bucket Bag ......................................................................................................................................................... BB01
SPECIFICATIONS & ACCESSORIES
8 ► PBD1201 User Manual
Set the Trigger Lock BEFORE
inserting or removing dies from
the Crimping Head.
OPERATION
CHARGE BATTERY
Battery Charging
Battery Charged
Hot/Cold Delay
1. Set the trigger lock.
2. Insert battery.
3. Insert the die into the crimping head.
4. Insert the cable ends into the die.
5. Release the trigger lock. Press and
hold the trigger until the die is crimped.
Press and hold the pressure release to
open the crimping head.
Note: Release the trigger to immediately
stop the tool. Press the pressure release
at any time to open the jaws.
USING THE PBD1201
1
2
3
5
4
Pressure
Release
PBD1201 User Manual ◄ 9
OPERATION
INTELED SYSTEM
The InteLED light ring shows you the status of the crimp in real-time.
White - The tool is crimping. InteLED will stay lit for 30 seconds after the crimp is complete.
Green - The tool has developed full hydraulic pressure during the crimp. The crimp is good.
Red - The tool did not develop full pressure during the crimp. Crimp again.
CHECKING BATTERY CHARGE
75 - 100% Charged
51 - 74% Charged
Less than 50% Charged
Charge Battery
Battery Charge Button
STANLEY CRIMP SOFTWARE
STANLEY Crimp software provides valuable data about
each crimp. It is also required to update the tool rmware.
INSTALLATION
1. Download the STANLEY Crimp software from the
STANLEY Infrastructure website.
www.stanleyinfrastructure.com/products/cordless-td
Note: STANLEY Crimp software requires a minimum
of Windows XP SP3 running with administrator
rights.
2. Follow the prompts on screen to complete
installation.
3. Connect PBD1201 to a PC using a micro USB cable.
Note: InteLED will shine blue when connected.
FIRST RUN
1. Run the software using the STANLEY Crimp
software icon on your Windows desktop.
2. You will be prompted to register your software. Left
click the “User Registration” button.
3. Fill out the registration form and click “Register”.
USB Connection
10 ► PBD1201 User Manual
USER SELECTION
1. Click the “New User” button
2. Enter the required user information and click “Create”.
3. Select a user and click “OK”.
TOOL INFORMATION
1 2
The Tool Information tab displays important data about the PBD1201.
1. Displays the product type, serial number and rmware version of the tool.
2. Basic data relating to the life and service interval of the tool.
OPERATION
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