Stanley EB35PB Manuale utente

www.StanleyAssembly.com

Assembly Technologies

QPM DC Electric Tools

User Manual

20Z102500

Important Safeguards

For your protection, please read these instructions completely, and keep

this manual for future reference. Carefully observe and comply with all

warnings, cautions and instructions placed on the equipment or described

in this manual.

Original Instructions Version 2.0 (Enu 0812)

Instruction Manual

Contents

QPM DC Electric Tools..................................................................3

1.1Tool Specifications.................................................3

1.2Operator Protection................................................4

1.2.1Repetitive Motion..............................................5

1.2.2Hearing Protection............................................6

1.2.3Vibration............................................................6

1.2.4Breathing Protection .........................................6

1.3Tool Installation......................................................7

1.3.1Sockets and Adapters.......................................8

1.3.2Suspension Devices .........................................8

1.3.3Cable Installation ..............................................8

1.4QPM Tools.............................................................9

1.4.1Display and Multiple Function Button for Hand

Held Tools......................................................................9

1.4.2MFB Mode ......................................................10

1.4.3Tool Memory...................................................10

1.4.4Tightening Cycle Counters..............................11

1.5Tool Operation .....................................................12

1.5.1Directional Control ..........................................13

1.5.2Torque Reaction Devices................................13

1.5.3Tool Temperature ...........................................14

1.5.4Tool Status Lights...........................................15

1.5.5Setting Torque, Angle, and Other Operating

Parameters ..................................................................15

1.6Special Application Tools.....................................16

1.6.1Exposed Gear Socket Tools...........................16

1.6.2Tubenut Nutrunners........................................16

QPM DC Electric Tools

This manual promotes proper and safe use and gives guidance to owners, employers,

supervisors and others responsible for training and safe use by operators. DC electric tools

from STANLEY ASSEMBLY TECHNOLOGIES are intended for use in industrial threaded

fastening or precision position and or adjustment applications only. Some instructions may

not apply to all tools. Please contact your Stanley Sales Engineer for information or

assistance on Stanley training for assembly tool operation.

1.1 Tool Specifications

Operating Conditions Temperature 32 to 122 ºF (0 to +50 ºC)

Humidity 0 to 95 % non-condensing

Noise Level: A-weighted emission sound pressure level at the work station < 70dBA (ref

20μPa) as determined according to ISO 15744-2002.

Vibration Level: Weighted root mean square acceleration value at the handle < 2.5 m/s2 as

determined according to ISO 8662.

STANLEY ASSEMBLY TECHNOLOGIES hereby declares the following sound and vibration

emission levels as required by the Machinery Directive 98/37/EC.

Product A-weighted emission sound

pressure level at the work station

LpA (ref 20µPa).

Value determined according to

ISO 15744-2002 * using as basic

standards ISO 3744 and ISO 11203

Weighted emission root

mean square acceleration

level at the handle. Value

determined according to

ISO 8662 * (single axis)

E Series, EA

Series, EB Series,

and EC Series

electric tools

< 70dBA

< 2.5 m/s²

* Operating conditions for all measurements: full rated speed, no load, rated supply

voltage or pressure.

A-weighted emission sound power level LWA: not required, declared sound pressure

emission levels are below 85dBA.

C-weighted peak emission sound pressure level LpCpeak: not applicable to these products.

Uncertainty KpA, KWA, KpCpeak: not relevant, declared levels are maximum values.

User Manual

WARNING

To Avoid Injury:

This information is provided to assist in making rough estimates of sound

and vibration exposure levels in the workplace. The declared emission

values were obtained by laboratory type testing in accordance with the

stated standards. Levels measured in individual workplaces may be

higher.

The actual exposure levels and risk of harm experienced by an individual

user depends upon the work piece, workstation design, duration of

exposure, and the physical condition and work habits of the user. To help

prevent physical impairment, a program of health surveillance is highly

recommended to detect early symptoms which may relate to sound

and/or vibration exposure, such that appropriate preventive measures

may be taken.

1.2 Operator Protection

WARNING

ROTATING EQUIPMENT

To Avoid Injury:

•Always wear eye and foot protection when operating, installing, or

maintaining power tools, and when in areas where power tools are being

used, maintained, or installed. Some applications may require the use of

safety glasses and face shields. Use eye protection that conforms to

ANSI Z87.1.[3] and ANSI Z41-PT99M I/75 C/75.

•Always stay alert when operating tools and/or their accessories. Do no

operate tools and/or their accessories while tired, under the influence of

drugs, alcohol or any other mind-altering substance.

•Repetitive work motions or vibration may be harmful to your hands,

arms, shoulders or back.

•Use suitable protective equipment and work methods whenever an

application presents a hazard.

QPM DC Electric Tools

1.2.1 Repetitive Motion

The use of power tools may involve highly repetitive motions of the fingers,

hands, wrists, and shoulders. These repetitive motions can lead to cumulative

trauma disorders (CTD). Many personal and workplace factors can contribute to

these disorders.

Currently available data have identified the following risk factors. These risk

factors are not necessarily causation factors of CTDs. The mere presence of a risk

factor does not necessarily mean there is excessive risk of injury. Generally, the

greater the exposure to a single risk factor or combination of factors the greater

the risk for CTDs.

•Forceful exertions and motions

•Extreme postures and motions

•Repetitive exertions and motions

•Intended duration of exertion, postures, motions, vibration, and cold

•Insufficient rest or pauses

•Work organization risk factors

•Environmental risk factors

These risk factors span job design and content, operator training, work method,

work pace, work environment, proper tool selection and other work place factors

beyond the control of the tool manufacturer. Tool owners and employers should

analyze jobs for all of the risk factors identified above and take appropriate

action.

Some measures which may reduce the risk of CTDs:

•Use minimum hand grip force consistent with proper control and safe

operation.

•Keep wrists as straight as possible.

•Avoid repetitive movements of the hands and wrists.

•If wrist pain, hand tingling, numbness, or other disorders of the shoulders,

arm, wrist or finger occur; notify supervisor, discontinue task, reassign user

to a different job; if relief is not found contact experts skilled in treating such

disorders.

Wrist supports, torque reaction devices, and balancers should be used if it can be

determined that such devices can reduce the risk of repetitive motion disorders.

User Manual

1.2.2 Hearing Protection

Power tool operators and adjacent personnel may be exposed to excessive sound

levels. The tool in use is generally only one of many sources of noise that an

operator experiences. Other tools and machines in the area, joint assembly noise,

work processes, and other ambient noise sources all contribute to the sound level

operators are exposed to.

The actual sound level an individual is exposed to and the individual’s exposure

time over the work day are important factors in determining hearing protection

requirements. Worker sound level exposure can only be determined at the job site

and is the responsibility of tool owners and employers.

Measure worker sound level exposure and identify high-risk noise areas where

hearing protection is required.

Follow federal (OSHA), state or local sound level statues, ordinances and or

regulations.

1.2.3 Vibration

Power tools can vibrate during use. To minimize the possible effects of vibration:

•Keep hands and body dry.

•Avoid anything that inhibits blood circulation such as tobacco, cold

temperatures and certain drugs.

•Operators should notify their employer when experiencing prolonged

symptoms of pain, tingling, numbness or blanching of the fingers.

•Wear vibration damping gloves if it can be determined that they reduce the

risk of vibration disorders without introducing other hazards.

1.2.4 Breathing Protection

Respirators shall be used where contaminants in the work area present a hazard.

QPM DC Electric Tools

1.3 Tool Installation

WARNING

To Avoid Injury:

•Always wear eye and foot protection when installing equipment.

•Only use equipment and accessories specifically designed to operate

with Stanley assembly tools and use them only in the manner for which

they are intended.

•Do not install worn, damaged, or modified equipment that may be

unsuitable for safe use.

•Train all operators in the safe and proper use of power tools.

Operators should report any unsafe condition.

•Store idle tools and accessories in a safe location accessible only by

trained persons.

•Disconnect power source (air, electricity, etc.) from tool prior to making

adjustments, changing accessories, or storing.

•Prior to operation, always check and test tools and accessories for

damage, misalignment, binding or any other condition that may affect

operation. Maintenance and repair should be performed by qualified

personnel.

•Do not operate tools in or near explosive environments or in the

presence of flammable liquids, gases, dust, rain or other wet conditions.

•Keep the work area clean, well lit and uncluttered.

Keep unauthorized personnel out of the work area.

DC Electric Tools & Controllers:

•Install tools in dry, indoor, non-flammable, and non-explosive

environments only – Humidity: 0 to 95% non-condensing and

Temperature: 32 to 122 ºF (0 to +50 ºC).

•Installation, maintenance and programming should be performed by

qualified personnel. Follow all manufacturer installation instructions and

applicable regulatory electrical codes and safety codes.

•Tool and controller plugs must match the outlet. This equipment must

be earth grounded. Never modify a plug in any way or use any adaptor

plugs.

•Avoid body contact with electrically energized surfaces when holding a

grounded tool.

•Prior to connecting a power source, always ensure the tool or

controller is turned off.

•Limit controller access to trained and qualified personnel. Lock

controller cabinets.

User Manual

Turn off controllers when removing or attaching tools.

Stanley electric tools must be connected to a controller to operate. To ensure

superior performance and safe operation, use a Stanley controller specifically

designed for each tool. These instructions are specific to Stanley electric tools

when used with Stanley electric tool controllers and accessories. Some features

may not be applicable, performance may be degraded and some safety systems

may not be available when tools are connected to non-Stanley controllers and

accessories.

1.3.1 Sockets and Adapters

Use only industrial grade sockets and adapters (power bit and power or impact

socket type).

Replace worn or damaged sockets that are unsuitable for safe operation

immediately.

Always ensure drive socket is fully seated and locked into position before

connecting power to tool.

1.3.2 Suspension Devices

Tool suspension devices or bails help support the weight of the tool during

tightening operations. Attach these devices securely and periodically inspect

them for damage or loosening.

1.3.3 Cable Installation

WARNING

ELECTRICAL HAZARD

To Avoid Injury:

•Never use a tool with a damaged cable.

•Never abuse a cable, carry a tool by its cable, hang a tool by its cable,

or pull on a cable to disconnect it from the tool or the controller.

To ensure superior performance and safe operation, use the Stanley cables

specifically designed to operate these tools.

Never use a tool with a damaged cable. Never abuse a cable, carry a tool by its

cable or pull a cable to disconnect it. Also, keep the cord away from heat, sharp

edges, or moving parts.

Use cables of appropriate length (60M maximum) for each application; position

and or suspend them in such a way as to prevent tripping and cable damage, and

to provide good work area maneuverability.

QPM DC Electric Tools

1.4 QPM Tools

1.4.1 Display and Multiple Function Button for Hand Held Tools

Handheld QPM tools have a display and a multiple function button (MFB). Two

sets of lights [3and 7] indicate tightening cycle status. Two blue lights indicate

whether the tool is armed (on) or not armed (off) and tool rotation direction,

disassembly [1] or assembly [2]. A single multiple function button [5] can

change tool direction and or parameter sets. When the button is used to select the

Job, one of two orange indicators [4or 6] illuminates to show the active Job.

EA/EB/EC tools have four sets of lights [3and 7] and an LED [8] indicates when

the tightening cycle count exceeds the PM limit.

Display and MFB for Pistol Models

Display and MFB for E23L to E55L Lever Models

Display for EA/EB/EC Lever Models

User Manual

1.4.2 MFB Mode

The MFB Mode configures the multiple function button for handheld QPM

tools. The button can be configured to operate in any of the following modes.

Disable (default) The button does nothing.

Reverse

(Disassembly) Pressing the button toggles between assembly and

disassembly and illuminates the appropriate blue light [1]

or [2]. All tool status lights [3] and [7] flash when the tool

is in disassembly mode.

Job/Task Select Pressing the button toggles between Job/Task 1 and

Job/Task 2 and illuminates the appropriate orange light [6]

or [4].

Arm Pressing the button arms (activates) the trigger but does not

start the tool. The blue assembly light [2] comes on to show

that the tool is armed for three seconds.

Reset Reject This function, when selected, will cause the tool to disable

after a NOK tightening cycle. The Reject Tone, when

enabled, will sound. Pressing the button re-enables the tool

indicating the operator acknowledges the rejected

tightening cycle and wishes to repair it.

Job Reset Pressing the button causes the selected Job to be reset. This

means that the fastener count is set to zero and the tool, if

disabled due to Error Proofing requirements, re-enables.

Reset and

Reverse This function, when selected, causes the tool to disable

after a NOK tightening cycle. The Reject Tone, when

enabled, will sound. Pressing the button re-enables the tool

in the Reverse direction and indicates that the operator

acknowledges the rejected tightening cycle and wishes to

repair it. The tool switches to the forward direction after the

controller detects a fastener has been removed.

1.4.3 Tool Memory

QPM tools have an onboard tool memory that stores tool identification,

calibration factors and tightening cycle counters. Memory parameters include:

•Model Number

•Serial Number

•Torque Cal (calibration) factor

•Angle Cal (calibration) factor

•Tightening cycle counters

Indice

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