Stanley Cara Manuale utente

Cara+ Solid Fuel

High Output Boiler

Insert Stove

PLEASE RETAIN

This appliance is hot while in operation and retains its heat for a long period of time after use. Children,

aged or infirm persons should be supervised at all times and should not be allowed to touch the hot

working surfaces while in use or until the appliance has thoroughly cooled.

When using the stove in situations where children, aged and/or infirm persons are present a fireguard

must be used to prevent accidental contact with the stove. The fireguard should be

manufactured in accordance with BS 8423:2010.

INSTALLATION AND OPERATING INSTRUCTIONS

TABLE OF CONTENTS

PAGE NO.

1. Stanley Solid Fuel Stove Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Important Operation/ Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

4. Installation & Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

6. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

7. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

8. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

9. Fitting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

10. Front Removal and Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

11. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

12. Ventilation and Combustion Air Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

13. External Ducted Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

14. Heat Recovery Ventilation (HRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

15. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

16. Clearances To Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

17. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

18. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

19. Pipe Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

20. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

21. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

22. Injector Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

23. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

24. Flue & Water Pipe Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

25. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

26. Commissioning and Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

27. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

28. Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

29. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

30. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

31. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

32. Lighting The Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

33. Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

34. Slow Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

35. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

36. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

37. Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

38. Grate Removal and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PAGE NO.

39. Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

40. Adjust The Door Catch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

41. Chimney Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

42. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

43. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

44. Cleaning A Matt Black/ Senotherm Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

45. Prolonged Periods of Non Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

46. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

47. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

48. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

49. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

50. Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

51. Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

STANLEY SOLID FUEL STOVE WARRANTY

CONDITIONS OF WARRANTY

Your Stanley Solid Fuel Stove is guaranteed against any part that fails (under normal operating conditions) as detailed

in the following table with timelines specified from the date of installation of the appliance. If the unit is not installed with-

in six months of date of purchase, the warranty will commence six months from the date of purchase.

Warranty Period Parts Covered (Parts & Labour unless Stated)

Up to 1 Year • Refractory materials (supply only)

• Rope seals, glass seals and cement seals.

• Surface Finish on Seno models.

• Grates and fire bars.

• Ceramic glass is covered for Thermal breakage (supply only).

• Rust (if reported before installation)

• Aesthetic Damage (provided reported on date of receipt)

Up to 5 Years • All external castings & enamel finishes (excluding impact damage or

damage caused by overfiring). Pictures of damage must be submitted to

WS Service Department.

Up to 3 Years • Boiler - A Leaking Boiler Report must be conducted by an Authorised

Stanley Service Engineer and submitted to WS Service Department for

review.

All warranty claims must be reported to the Waterford Stanley Service Department and must be submitted with the prod-

uct serial number (located on the front casting), date of purchase, proof of purchase (if requested) and details of the

specific nature of the problem.

The warranty is given only to the original consumer/purchaser only and is non- transferable. The appliance must be

installed by a suitable qualified person and installed as per the requirements of the manual. Failure to comply with the

Installation requirements or Building Regulations will void your warranty. Waterford Stanley reserve the right to replace

any part due to manufacturing defect that fails within the warranty period under the terms of the warranty. The unit must

be used for normal domestic purposes only and in accordance with manufacturer's operation instructions.

LIMITS OF LIABILITY

The warranty does not cover:

* Special, incidental or consequential damages, injury to persons or Property, or any other consequential loss.

* Any issue caused by negligence, misuse, abuse or circumstances beyond Waterford Stanley’s control.

* Any issue with wear and tear, modification, alteration, or servicing by anyone other than an authorized service

engineer.

* Installation and operational related problems such as draught related issues external to the stove, inadequate

venting or ventilation, excessive flue offsets, negative air pressure caused by insufficient burning of improper

fuel.

* Damage caused to the unit while in transit.

* Enamel discolouration due to over firing, enamel damage caused by impact, damage to baffles caused by

over firing and fading of surface finish on casting.

* Stress fractures on bricks.

* Rust on cast iron parts unless reported prior to unit being installed.

* Aesthetic damage, rust & missing parts on units purchased off display.

Note: Adequate clearance must be maintained around the appliance to ensure the ease of part removal in the possi-

ble event of their damage/failure. Waterford Stanley are not responsible for any costs incurred in the removal of items

installed in the vicinity of the appliance that have to be moved to facilitate a part replacement.

INSTALLATION CHECK LIST

Tick

Flue System

1. Minimum Flue Height of 4.6 metres (15 feet).

2. Appliance should be connected to a 125mm (5”) flue pipe within a metre and then

the flue size increased to a minimum of 150mm (6”) diameter.

3. The horizontal flue run should not exceed 150mm (6”)

4. All flue pipework passing through walls must be sleeved & adequately insulated in line

with current Building Regulations.

5. Appliance should be connected to a chimney of less than 200mm (8”) in diameter

(otherwise the chimney must be lined with a 6” flue liner).

6. The chimney/ flue termination must be located in accordance with building regulations part J.

7. The chimney serving this appliance should not serve any other appliance.

8. Access should be provided to the chimney serving the appliance to allow for cleaning.

9. It is a requirement by Building Regulations to have a carbon monoxide alarm

fitted to any room with a solid fuel appliance.

Location

10. Clearance to combustible materials must be adhered to as described in the Clearance

to Combustible section.

11. The stove must be installed on a floor protector that covers the area under the stove

and extends 14” to the front and 6” to the sides.

12. Clearance must be maintained to allow for maintenance and part replacement.

Ventilation & Combustion Air Requirements

13. The room in which the appliance is located should have an air vent of adequate size to

support correct combustion (see Ventilation & Combustion Air Requirement Section for

specific details).

14. The stove must not be installed in the same room as an extractor fan.

Plumbing and Electrical Requirements

15. All plumbing and electrical work associated with the appliance must be conducted in accor-

dance with current Building Regulations, Maintenance Instructions and Best Practice Guidelines.

IMPORTANT OPERATION / MAINTENANCE NOTES

Now that your Stanley Solid Fuel Stove is installed and no doubt you are looking forward to many comforts it

will provide, we would like to give you some tips on how to get the best results from your stove.

1. We would like if you could take some time to read the operating instructions/hints, which we are

confident, will be of great benefit to you.

2. Do not burn fuel with a high moisture content, such as a damp peat or unseasoned timber. This will

only result in a build up of tar in the stove and in the chimney.

3. IMPORTANT: The first few fires should be relatively small to permit the refractory to set properly

and season the stove. During these firings it is recommended to ventilate the room as an

unpleasant (not toxic) odour may be emitted as the paint is completing curement.

4. Inspect the flue-ways of the stove weekly and ensure that there are no blockages. Check flue

ways before lighting especially after a shut down period. Please see chimney cleaning section.

5. Before loading fresh fuel into the firebox, riddle fully to remove all ashes. This will allow better and

cleaner burning. See Re-Fuelling section.

6. Never allow a build up of ashes in the ash pan, as this will cause the grate to burn out prematurely.

Empty the ashpan when refuelling.

7. Avoid slow burning of damp or unseasoned fuel as this will result in tarring flue ways and chim-

ney i.e. peat or timber.

8. Allow adequate air ventilation to ensure plenty of air for combustion.

9. Do not burn rubbish/household plastic.

10. Clean the chimney at least twice a year.

11. Burning soft fuels such as timber and peat will stain the glass. Regular cleaning will prevent

permanent staining. Clean with soapy water when cool.

12. Keep all combustible materials a safe distance away from unit, please see section for clearances

to combustibles.

13. Never use aerosol spray near the appliance when it is in operation.

14. For safety reasons never leave children or the elderly unaccompanied while stove is in use. Use a

fire guard.

15. Avoid contact with the appliance when in use as stove reaches very high operating temperatures.

16. This appliance should be regularly maintained by a competent service engineer.

FUEL CALORIFIC VALUES - SOLID FUELS

Anthracite 25-50mm C.V.: 8.2kW/Kg 14,000 BTUs/lb

House Coal 25-75mm C.V.: 7.2kW/Kg 12,000 BTUs/lb

Timber - Firebox size C.V.: 5.0kW/Kg 8,600 BTUs/lb

Peat Briquettes C.V.: 4.8kW/Kg 8,300 BTUs/lb

THE CARA+ SOLID FUEL BOILER STOVE

INSTALLATION & OPERATING INSTRUCTIONS

GENERAL

When installing, operating and maintaining your

Cara + Stove, respect basic standards of fire safety.

Read these instructions carefully before commenc-

ing the installation. Failure to do so may result in

damage to persons and property. Consult your local

Municipal office and your insurance representative

to determine what regulations are in force. Save

these instructions for future reference.

Please note that it is a legal requirement under

England & Wales Building Regulations that the

installation of the stove is either carried out under

Local Authority Building Control approval or is

installed by a Competent Person registered with a

Government approved Competent Persons

Scheme. HETAS Ltd operate such a scheme and a

listing of their Registered Competent Persons can

be found on their website at www.hetas.co.uk.

Special care must be taken when installing the stove

such that the requirements of the Health & Safety at

Work Act are met.

Handling

Adequate facilities must be available for loading,

unloading and site handling.

Fire Cement

Some types of fire cement are caustic and should

not be allowed to come into contact with the skin. In

case of contact with the skin wash immediately with

plenty of water.

Asbestos

This stove contains no asbestos. If there is a possi-

bility of disturbing any asbestos in the course of

installation then please seek specialist guidance and

use appropriate protective equipment.

Metal Parts

When installing or servicing this stove care should

be taken to avoid the possibility of personal injury.

“IMPORTANT WARNING”

This stove must not be installed into a chimney that

serves any other heating appliance.

The complete installation must be done in accor-

dance with current Standards and Local Codes. It

should be noted that the requirements and these

publications may be superseded during the life of

this manual.

Please refer to the current standards, BS EN 15287-

1:2007 Design, Installation and Commissioning of

chimneys. BS EN 14336:2004: Heating Systems in

Buildings. Installation & Commissioning of Water

Based Heating Systems. BS EN 12828: 2003;

Heating Systems in Buildings. Design of Water

Based Heating Systems. BS EN 12831: 2003;

Heating Systems in Buildings. method for

calculation of the design heat load.

Your Cara + stove is supplied with the following

items:

• Handle Assembly (See Fig. 1)

• Ashpan

• Operating Tool

• Glove

• Touch-Up Paint (Enamel Only)

• Flue Collar Grub Screw

• Clay Adaptor

• Rigid Pipe

•15

oAdaptor

Fig.1

Nylon Cap Washer

Spindle

Spring Handle

Increasing Collar

End Cap

ELECTRICAL CONNECTIONS

The installation of any electrical services during the

installation of this stove must be carried out by a

registered competent electrician and in accordance

with the requirements of the latest issue of BS 7671.

FLUES

Flues should be vertical wherever possible and

where a bend is necessary, it should not make an

angle of more than 45owith the vertical. Horizontal

flue runs should be avoided in order to minimise flue

resistance and to make sweeping easier it is recom-

mended to use 2 x 45obends rather than a 90o

bend.

CHIMNEY

Do not connect to a chimney serving another

appliance.

The stove is a radiant room heater and must be con-

nected to a chimney of the proper size and type.

The chimney must have a cross-sectional area of at

least 30 square inches 19350sq. mm or a diameter

of at least 6” (150mm). It is best to connect to a

chimney of the same size, as connection to a larger

size may result in a somewhat less draught.

A flue that has proved to be unsatisfactory, particu-

larly with regard to down draught should not be used

for venting this appliance until it has been examined

and any faults corrected. An existing masonry chim-

ney should be inspected and if necessary repaired

by a competent mason or relined using an approved

lining system.

The stove must be connected to a chimney with a

minimum continuous draught of 0.06” w.g. Poor

draught conditions will result in poor performance.

All register plates, restrictor plates, damper etc.,

which could obstruct the flue at a future date should

be removed before connecting this appliance.

If connecting to an existing chimney with a flue

diameter of more that 8” it is recommend to line the

flue using a suitable stainless steel flue liner.

Where a masonry chimney is not available a propri-

etary type of 6”/150mm - twin wall, fully insulated

pipe may be used.

A chimney / flue termination must be located to min-

imise wind effects, a basic guide is that the distance

from the termination to the roof should be at be at

least 2300mm when measured horizontally and at

least 1000mm when measured vertically, (see

Fig.2). In circumstances where there are adjoining

buildings/ structures/ roof openings there are addi-

tional requirements, please refer to building regula-

tions part J.

Fig.2

2300

Fit

appliance

back into

wall

1000

The liner should be approved for use with solid

fuel. (See Fig. 3)

Fig.3

5” - 8”

Adaptor/

Closure Plate

Fig.4

FITTING INSTRUCTIONS

Step 1

Prepare the fireplace area. Ensure the opening is

suitable for fitting of the insert stove opening

required, i.e. remove fire surround trim if fitted. See

Fig.5.

Fig.5

405mm - 455mm

240mm - 320mm

550mm - 575mm

Min 380mm

Step 4

Remove all internal parts as per pre-assembly

instructions prior to lifting it.

Step 5

Inset the stove to its final position.

USING CLOSURE PLATE - (Skip to Step 10)

Step 6

Drop the 150mm twin wall flexi flue liner down

through the chimney and into the stove.

Step 7

Lay the sealing gasket on to the flue spigot, connect

the flue spigot to the flexi pipe using a 5” extension

pipe and a 5” - 6” adaptor. It is not recommended to

fit a flexi flue liner within 600mm of the stove flue

spigot.

Step 8

Pull the flexi liner back up through the flue outlet and

fix the flue spigot into position using the M8 bolts

provided. It may be necessary to cut a prop to hold

the spigot in place while the fixings are being

attached.

Step 9

Complete the installation of the flexi liner at the top

of the chimney in accordance with the manufactur-

ers instructions.

USING FLEXIBLE LINER - (Skip to Step 16)

Step 2

Ensure the floor area is level with the hearth, this

area needs to be level as the insert fire is screw

fixed to the floor.

Step 3

Decide which boiler tappings are to be used to con-

nect the boiler. Remove the temporary plugs from

the other two connections and replace with perma-

nent boiler plugs.

Fig.6 Chimney Connectors

Offset Adaptor Extension Pipe 15 degree Adaptor

Step 10

Measure the distance to the flue outlet of the stove

and compare to the chimney, decide on best orien-

tation of the offset adaptor.

Step 11

Push the offset adaptor into position and make a

seal using approved fire cement between the adap-

tor and the clay liner. The seal should be tapered to

allow any condensation that may occur in the

chimney flow back into the flue. See Fig.7.

Fig.7

Step 15

Bolt the spigot to the stove and re-apply fire cement

to the seals where it may have been disturbed dur-

ing the installation.

Step 16

Replace the baffle by inserting it at an angle into the

stove as shown in Fig.8. Then lift the baffle up into

the top of the stove while maintaining it at an angle.

Twist the baffle so that it is above the support rail.

Then lift the back edge and slide the baffle back to

the rear of the stove so that the tab on the baffle

drops into the corresponding slot on the support rail.

Step 12

Measure and cut the extension pipe at the straight

end to the required dimension using the guide collar

provided.

Step 13

Lay the flue gasket onto the flue spigot and then fit

the extension pipe to the spigot using the grub

screws provided and seal using fire cement.

Step 14

Fit the spigot, 15oAdaptor and extension pipe so

that it completes the flue installation between the

stove adaptor (closure plate).

Fig.8

Fig.9

Tab

FRONT REMOVAL & FITTING

If necessary the front casting can be removed to

improve access at the side of the product when

making the connections. First remove the screws

fixing the door to the hinges while supporting the

door and ensuring the surface does not get dam-

aged (extra care is needed on enamel finish).

Then remove the 4 front fixing screws (see Fig.10)

which will allow the front casting and the surround-

ing shroud to be removed from the boiler by sliding

it to the left to clear the secondary air control rod and

then pulling it forward, in some circumstances it may

be necessary to unscrew the secondary air control

rod before removing the front.

Make the required connections and replace the front

in reverse order making sure that the front seals fully

to the boiler.

Step 17

Plumb the boiler - See Plumbing Section. Check all

connections for leakage before insulating the boiler

and infilling the system.

Step 18

Fill the void around boiler with fire retardant insulat-

ing wool.

Front Fixing

Screws

Front Fixing

Screws

Fig 10

Altri manuali per Cara

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