Star ACcel-2-DC Manuale utente

Owner’s Manual and Service Guide
ACcel-2-DC and ACcel-2-AC
May 2014

1
Notes:
•Only authorized persons should be allowed to operate the vehicle. It is recommended that
the only persons allowed to operate the vehicle possess a valid motor vehicle driver’s
license.
•Don’t depress the accelerator pedal and parking pedal at the same time, or it will damage
the controller system and motor.
•Release the parking pedal before starting the vehicle, or it will damage the brake system as
well as other parts.
•Don’t modify the vehicle, or the performance and lifespan of the vehicle will be affected and
can cause safety issues.
•Don’t add any electronic equipment, such an on-board phone to avoid interference with the
control system.
•Don’t overload.

2
Table of Contents
Specifications 3
Roof Installation 5
Operation 7
Operation layout 7
Dashboard 7
Switches 8
Pedals 8
Charging 9
Cigarette lighter 9
User information 9
Driver information 10
Driving 10
Operation procedure 10
Safety 11
Driving on slopes 11
Parking notes 11
Before initial use 12
Maintenance 12
Battery maintenance 13
Charging the battery group 15
Brake system maintenance 15
Steering system maintenance 15
Motor maintenance 16
Lubrication maintenance 16
Maintenance schedule 17
Troubleshooting 18
After-Sale Service 20
Monthly Maintenance Record 21
Electrical Diagrams 22

3
Vehicle Specifications
ACcel-2-AC
Passengers
2
Battery group
48V, 8 x 6V, Trojan 105
Motor
7 HP KDS AC (64 PPR Encoder)
Controller power
Curtis 48V 450 Amp AC
Top speed (mph)
19.5 (20-25 LSV)
Load Capacity (lbs)
660
Weight including battery (lbs)
1360
Dimensions (in)
96 x 48 x 73
Ground clearance (in)
5
Turing Radius (ft)
11
Wheelbase (in)
66
Climbing capacity
30%
Front suspension
A-arm style independent suspension
Steering system
Rack and pinion
Brake system
4-wheel disc with mechanical foot e-brake
Tire size
205x50- 10 CST, DOT
Tire pressure (psi)
30
Drive train
Direct rear drive with 10.25:1 ratio
Front/rear tread (in)
37 / 39
Brake Distance (ft)
10
Charger
48V 17A
Charging time (hours)
8-10

4
ACcel-2-DC
Passengers
2
Battery group
48V, 8 x 6V, 225AH
Motor
5.5 HP KDS DC Motor
Controller power
Curtis 48V 400 Amp DC 1268
Top speed (mph)
19.5 (20-25 LSV)
Load capacity
600
Weight including battery (lbs)
1350
Dimensions (in)
96 x 48 x 73
Ground clearance (in)
5
Turing Radius (ft)
12
Wheelbase (in)
65
Climbing capacity
30%
Front suspension
A-arm style independent suspension
Steering system
Rack and pinion
Brake system
4-wheel disc with mechanical foot e-brake
Tire size
205x50- 10 CST, DOT
Tire pressure (psi)
30
Drive train
Direct rear drive with 10.25:1 ratio
Front/rear tread (in)
37 / 39
Brake Distance (ft)
10
Charger
48V 18A
Charging time (hours)
8-10

5
Roof Installation
Pre-Installation preparation: Check the kit list as per below.
1|
Backrest
2|
Rear lid
3|
Windshield trim cover
4|
Roof kit
5|
Backrest bracket
6|
Rear column (Right)
7|
Rear column (Left)

6
Installation procedure
First step
Put the rear columns (right and left) into the
corresponding holes. Attach it to the chassis by
M10 bolts. Then install the backres
t bracket
with a M6*40 round screw, tighten.
Second step
Install the backrest and rear box according to
the location shown left. Attach the backrest by 4
M8 hex bolts, and attach the rear box by the M5
oversized head break mandrel rivets.
Put the windshield trim cover to the location
shown left for next installation.
Third step
Install the roof and windshield. Attach it with
M8*45 Hexagon bolts at the indicated location.
Ensure the correct position after tightening all
connections. Take caution duri
ng the
installation to avoid surface scratches or other
damages of parts.

7
Operations
1| Combination switch
2| Key switch
3| Dash display
4| Steering wheel
5| Glove-Box
6| Cigarette lighter
7| High/Low speed switch
8| Light switch
9| Accelerator pedal
10| Brake pedal
11| Parking brake pedal
12| F/R Switch
Dashboard
1| High Beam
2| Left turn signal
3| Battery indicator
4| Speed
5| Right turn signal
6| Odometer

8
Key switch
Normal park position, only at this position can you remove the key.
All the power of your car is connected when key is at this position.
WARNING: Do not take out the key when the vehicle is running. Do not leave the key alone,
especially with children, to avoid any accident.
Forward/Backward switch
The switch has three positions. The vehicle goes forward when FWD is pressed down and backward
when REV is pressed down. When the switch is unmoved, the vehicle is in the neutral position.
WARNING: Strictly prohibit shifting forward and backward directly when the system is
running, or it will damage the transmission system.
Combination switch
Turn the bar on the end of combination switch to turn on or off the lights. The small lights and head
light will be on when on this position. All lights will be off when it is on the OFF position.
When the ignition light is on ACC or ON position, pulling the switch forward will signal right.
Pushing it backward will signal left.
Pedals
Depress the accelerator to move forward and backwards. Depress the brake pedal to lower the
speed until the vehicle stops.
Put down the parking brake pedal to engage the parking brake, press again to release.

9
WARNING: Before leaving the cart, put the Forward/ Backward switch in the neutral position to
park. The Forward/ Backward switch should be on neutral position when releasing the parking as
well. Before running the parking brake should be released, or it may seriously damage the brake
system and related parts.
Charging
Charger Socket
Plug one terminal of batter into charger socket (see picture), and plug the other terminal into main
power when recharging the batteries.
Cigarette lighter
The ignition power is DC12V.
User Information
Read the specification of vehicles, and use vehicles according to manufacturer recommendation.
Do not modify the vehicles without manufacturer’s approval. Any modifications will affect the
function and safety of vehicles.
Any replacements of the spare parts (such as changing the battery, tires, seats, and so on) shouldn’t
affect the safety requirements.
This is a low speed electric vehicle, and should be used on approved roads and meet the road
regulations.
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