STAYER WELDING Gama PLASMA Series Manuale utente
www.grupostayer.com
ES Manual de instrucciones
Área Empresarial Andalucía - Sector 1
C/ Sierra de Cazorla, 7
28320 - Pinto (Madrid) SPAIN
Email: sales@grupostayer.com
Email: info@grupostayer.com
Gama PLASMA
PLASMA 40 COM GE
PLASMA 100 TGE
PLASMA MULTI 40
Istruzioni d’ uso
IT
PManual de instruções
GB Operating instructions
FIG.1
4PLASMA 100 T GE
10
3
1
4
2
9
7
16 14 15
6
11
18
19 12
13
19
FIG.2
PLASMA 40 COM GE
8
24
6
16
15
4
5
12
13
10
1
3
2
22
19
11
14
18
19
FIG.3
PLASMA MULTI 40
22
22
5
41
10
12
13
14
6
98
16
ENGLISH
5
5
SEPARADOR BUZA
PORTABUZA DIFUSOR
ELECTRODO
Torch SG55
REF. 4120.170
Torch IPT40
REF. 4120.171
Torch LT 100 /
REF. 4120.173
Torch TIG
REF. 4120.172
PLASMA MULTI 40 PLASMA 40 COM GE
PLASMA 100 TGE
ENGLISH
6
6
FIG.6
PLASMA 40 COM GE
FIG.7
PLASMA 100 TGE
X24 U.
X24 U.X24 U.
X24 U.
17
23
18 19
18
19
20
20
21
21
6.1.
PLASMA
MULTI 40
PLASMA
40 COM GE
PLASMA
100 T GE
V1 x 230V 1 x 230V 3 x 400V
A160-40 40 100
%60 60 60
mm 12 12 32
kg 7 21 30
KVA 6 4,4 11
DOTACIÓN / DOTAZIONE / DOTATION / DOTAÇÃO
Antorcha Plasma
Torcia Plasma
Plasma Torch
Tocha Plasma
SG.55
4m IPT 40 IPT 100
6m
Antorcha Tig
Torcia Tig
Tig Torch
Tocha Tig
TIG 17
4m - -
Cable electrodo
Cavo elettodo
Cable electrode
Cabo elétrodo
2m x 25mm2- -
Cable masa
Cavo massa
Ground cable
Cabo massa
2m x 25mm22m x 10mm22m x 10mm2
Cable Alimentación
Cavo alimentazione
Power cable
Cabo alimentação
2m x 2.5mm22m x 2.5mm23m x 2.5mm2
Manguera Aire
Manicotto aria
Air hose
Manguira ar
4m 6m 6m
-
ON OFF %
EN60974
A
ENGLISH
8
8
Introduction
The present product is an equipment for cutting metal manually
by plasma produced by an electric arc and pressurized air.
The equipment applies high-frequency energy transfer by
advanced inverter technology for maximum operation quality
and minimum weight. All equipments have components of
industrial category, components sized with overvoltage and
and microprocessor smart controls. Solid construction under
edge HF ferrite transformers.
Compared to traditional technology based on transformers
WELDING
Inverter technology has a higher power density per weight
unit, is more economical and has the possibility of accurate,
instantaneous and automatic control of all welding parameters.
As a result, you will produce a better cut with greater facility
with an equipment which is less consuming and lower weight
compared to traditional equivalent equipments.
The whole product range is controlled by microprocessor for
maximum safety, performance and easiness of use (smart
equipments).
The whole product range is adapted for use with stabilized
motor-generators.
1. Explanation of regulatory markings
1
23
45
6 8 10
11 11a 11b 11c
7 9 12 12a 12b 12c
13 13a 13b 13c
14 15 16 17
18
Pos. 1 Name and address and brand of the manufacturer,
distributor or importer.
Pos. 2
Pos. 3
Pos. 4 Symbol of the welding power source.
Pos. 5 Reference to regulations complied
with by the equipment.
Pos. 6 Symbol for the welding process.
Pos. 7 Symbol for use in environments with increased
risk of electric shock.
Pos. 8 Symbol for the welding current.
Pos. 9 Nominal no-load output tension.
Pos. 10 Nominal output voltage and current range.
Pos. 11 Duty cycle of the power source.
Pos. 11a Duty cycle at 45%.
Pos. 11b Duty cycle at 60%.
Pos. 11b Duty cycle at 100%.
Pos. 12
Pos. 12a Current value for 45% duty cycle.
Pos. 12b Current value for 60% duty cycle.
Pos. 12c Current value for 100% duty cycle.
Pos. 13 Load tension (U2).
Pos. 13a Load tension for 45% duty cycle.
Pos. 13b Load tension for 60% duty cycle.
Pos. 13c Load tension for 100% duty cycle.
Pos. 14 Symbol for power supply.
Pos. 15 Nominal value of supply tension.
Pos. 16
Pos. 17
Pos. 18 IP degree of protection.
2. Safety instructions
READ THE INSTRUCTIONS.
using or giving service to the unit.
2.1. Symbols used.
DANGER! - Indicates a dangerous situation which,
when not avoided, will lead to death or serious
injury. Possible hazards are shown in the attached
symbols or explained in the text.
Indicates a dangerous situation which, when not
avoided, will lead to death or serious injury. Possible
hazards are explained in the text.
2.2. Arc-welding hazards.
Only qualied persons may install, operate,
maintain and repair this machine.
During its operation, keep anyone away, especially
children.
►ELECTRIC shock may kill you.
Touching live current carrying parts may cause fatal electric
shock or serious burns. The working and electrode circuit is
always electrically live when the machine output is on. The input
circuit and the inner circuits of the machine are also electrically
live when the machine is on. When welding with automatic or
semiautomatic equipment, the wire, the reel, the frame containing
the supply rolls and all metal parts touching the welding wire are
electrically live. Incorrectly-installed or not-earthed equipment is
a very serious danger.
• Do not touch electrically live parts.
• Use dry insulating gloves without openings, and protection on
your body.
• Isolate yourself from the work and from the ground by using
physical contact with the work or ground.
• Do not use the AC output current in humid areas, when your
movement is restricted or when in risk of falling down.
• Use anAC output ONLY when required by the welding process.
• When an AC output is required, use a remote control if there is
one present in the unit.
• Additional safety precautions are required when any of the
following dangerous electric conditions is present in humid
rooms or while you are wearing humid clothing, on metal
a tight position such as seated, kneeling, lying down or when
there is a high risk of having unavoidable or accidental contact
with the workpiece or ground.
• Disconnect power input or stop the motor before installing or
servicing this equipment.
• Install equipment and connect it to ground in accordance with
• Always check the supply to ground – check and make sure that
the power input to the ground wire is appropriately connected
to the grounding terminal at the disconnection box or that its
plug is appropriately connected to the output receptacle that is
connected to ground.
ENGLISH
9
9
ground conductor and double-check the connections thereof.
• Keep supply cords free of oil or grease, and protected from hot
metal and sparks.
• Inspect power input cord frequently regarding damage or bare
cable. Replace cord immediately if damaged – a bare cable
may kill you.
• Do not use cables which are worn-out, damaged, very small-
sized or wrongly connected.
• Do not wrap cables around your body.
• When a grounding clamp is required for an operation, make
ground connection by using a separate cable.
• Do not touch the electrode when you are in contact with the
machine.
• Do not put into contact two electrode carriers that are connected
case there will be an open-circuit double voltage.
• Use equipment in a well-maintained condition. Repair or
accordance with the manual.
• Use safety braces to prevent you from falling down when
• Keep all panels and covers in place.
• Put the clamp of the work cable in good metal-to-metal contact
to the work or the work table as close as possible to the weld
as it is practical.
• Keep or isolate the grounding clamp when it is not connected
to the workpiece to avoid any contact with any metal or any
grounded article.
• Isolate the grounding bracket when not connected to the
workpiece to prevent it from contacting any metal article.
►HOT PARTS may cause serious burns.
• Do not touch hot parts with your hand without glove.
• Allow that there is a cooling period before working at the
machine.
gloves, with insulation for welding and clothing to prevent
burns.
►SMOKE and GASES may be dangerous.
Welding produces smoke and gases.
Breathing in these gases and smoke may be dangerous for your
health.
• Keep your head out of the smoke. Do not breathe in smoke.
local ventilation in front of the arc to remove welding smoke
and gases.
• When ventilation is bad, use an authorized respirator.
metals, consumables, coatings, cleansers, degreasing agents.
• Do work within a closed space only if it is well ventilated or
while using an air respirator. Always have a trained person
near. Welding smoke and gases may displace air and reduce
air for breathing is safe.
• Do not weld at locations near to operations involving grease,
cleaning or spraying paint. Heat and bolts of the arc may react
with vapors and form strongly irritating and toxic gases.
• Do not weld on coating materials such as galvanized steel,
lead, or cadmium-coated steel, unless the coating has been
removed from the welding area, the area is well ventilated and
while using a respirator with a source of air.
Coatings of any material containing these elements may
cause smoke being emitted when welding.
►
BOLTS EMITTED BY THE ARC may burn your eyes and skin.
Bolts emitted by the arc of a welding process produce intense
heat and strong ultraviolet rays that may burn eyes and skin.
protect your face and eyes while welding or looking, cf. safety
standards ANSI Z249.1, Z175, EN379.
• Use authorized safety goggles having lateral protection.
• Use protective screens or barriers to protect others from
arc.
material (leather, thick cotton or wool) and protection for your
feet.
►WELDING may cause re or explosion.
Welding on a closed container such as tanks, drums or tubes
and burns. Accidental contact of the electrode with metal articles
make sure that the area is safe before starting any welding.
m from the welding arc. When this is not possible, cover it tightly
with authorized covers.
• Be alert to that weld sparks and hot materials from the welding
areas.
be seen.
• Do not weld within closed receptacles such as tanks or drums
or piping unless they have been prepared appropriately in
accordance with AWS F4.1.
dust, gas or vapors from liquids (such as gasoline).
• Connect the work cable to the work area as near as possible
to the place where you will be welding, in order to prevent
welding current from long possibly traveling through unknown
• Do not use welding to deice frozen pipes.
• Remove the electrode from the electrode carrier or cut the
welding wire close to the contact pipe when you are not using it.
• Use protective clothing without oil, such as leather gloves,
heavy shirt, closed trousers without patches, high shoes or
boots and a cap.
• Keep any fuel as butane lighters or matches away from you,
before starting to weld.
• After completing work, inspect area to make sure that it is free
• Only use correct fuses or circuit breakers. Do not put ones of
larger size or pass them by one side.
• Follow the regulations in OSHA 1910.252(a) (2) (iv) and NFPA
and an extinguisher.
►FLYING METAL OR SLAG may injure eyes.
• Welding, grinding, wire brushing or polishing may produce
release slag.
• Use authorized safety goggles with lateral guards down to
underneath your mask.
ENGLISH
10
10
►GAS ACCUMULATION may make you sick OR KILL YOU.
• Close shielding gas when not using it.
• Always give ventilation to closed spaces, or use an authorized
respirator that replaces air.
►MAGNETIC FIELDS may aect implanted medical devices.
• Persons using pace makers or other implanted medical
devices must stay away.
• Persons using implanted medical devices must consult
their doctor and the manufacturer of the apparatus before
approaching arc welding, point welding, slotting, plasma
cutting, or induction heating operations.
►NOISE may injure your ear.
• The noise of some processes or equipment may harm your
ear. Use authorized ear protection when the level of noise is
very high or above 75 dBa.
►THE CYLINDERS may burst when they have failures.
Cylinders containing shielding gas contain that gas under high
pressure. The cylinders may burst when they have failures. As
the cylinders are usually part of the welding process, always
treat them with care.
• Protect pressurized gas-containing cylinders from excessive
sparks and arcs.
• Install and secure the cylinders in a vertical position securing
them to a stationary support or a cylinder holder to prevent
them from falling down or falling over.
• Keep cylinders far away from electric or welding circuits.
• Never wrap the welding torch about a gas cylinder.
• Never allow an electrode to contact any cylinder.
• Use correct shielding gas only, as well as regulators, hoses
them, the same as the parts, in a good condition.
• Always keep your face away from a valve outlet except when
operating the cylinder valve.
• Keep the protective cover in place over the valve except when
the cylinder is in use or connected for being used.
number of persons to lift and move the cylinders.
• Read and follow the instructions regarding compressed gas
cylinders, associated equipment and the publication of the
Compressed Gas Association (CGP) P-1 as well as local
regulations.
►FIRE OR EXPLOSION hazard.
• Do not place the unit on, over or close to combustible surfaces.
power supply system is suitable in size, capacity and protected
to comply with the requirements of this unit.
►A DOWN-FALLING UNIT may cause injuries.
• With heavy equipment, do use the lifting eye only for lifting the
unit, NOT the wheel train, gas cylinders or other accessories.
• Use equipment having a suitable capacity to lift the unit.
• When using a fork lift, make sure that the tines of the fork lift are
►
OVERUSE may cause OVERHEATING OF THE EQUIPMENT.
• Allow for a cooling period, follow the nominal working cycle.
• Reduce the working cycle or current before welding again.
►FLYING SPARKS may cause injuries.
• Use a face guard to protect your eyes and face.
• Shape the tungsten electrode only in a grinder with appropriate
guards at a safe location using necessary protection for your
face, hands and body.
►THE WELDING WIRE may cause you injuries.
• Do not press the trigger of the torch until receiving these
instructions.
• Do not point the tip of the torch towards any point of your body,
►MOVING PARTS may injure.
• Keep away from any moving parts such as fans.
• Keep any doors, panels, lids and guards closed and in place.
and guards to provide maintenance as necessary.
• Reinstall doors, panels, lids and guards after having completed
maintenance and before reconnecting input power.
► HIGH FREQUENCY RADIATION may cause interference.
• High frequency radiation (H.F.) may interfere with radio
navigation, safety services, computers and communication
equipment.
electronic equipment install the equipment.
• The user takes responsibility for having a trained electrician
who will soon correct any problem caused by the installation.
maintenance.
• Keep doors and panels of a high frequency source completely
shut, keep the distance of the spark at the contact points in its
countercurrent to minimize the possibility of interference.
►ARC WELDING may cause interference.
• Electromagnetic energy may interfere with sensitive electronic
equipment such as computers or computer-driven equipment
such as industrial robots.
electromagnetically compatible.
• To reduce possible interference, keep welding cables as short as
• Place your welding operation at a distance of at least 100
meters away from any electronically sensitive equipment.
in accordance with this manual.
• If there still is interference, the operator has to take
extraordinary measures, such as move the welding machine,
one way or another.
2.3. Reducing electromagnetic elds.
proceedings should be used:
1. Keep cables as close together as possible, by braiding them,
cover.
2. Place cables at one side and away from the operator.
3. Do not wrap or hang cables about your body.
4. Keep welding power sources and cables as far away as
practical.
5. Connect grounding clamp to the piece you are working on, as
near as possible to the weld.
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