Steca Tarom 4545 Manuale utente

Solar Charge Controller
Adjustable, for hybrid and telecommunication systems
Tarom 4545 (12 V/24 V accumulator)
Tarom 4545-48 (12 V/24 V/48 V accumulator)
Installation and operating instructions
GB
Z03 | 17.05

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1 General safety instructions ................................................................................................. 5
2 Identification ...................................................................................................................... 6
3 Scope of delivery ................................................................................................................ 7
4 Proper usage....................................................................................................................... 8
5 Markings ............................................................................................................................ 9
5.1 Symbols for warnings and notices........................................................................... 9
5.2 Keywords................................................................................................................. 9
6 Quick guide ...................................................................................................................... 10
7 Overview of the controller ................................................................................................ 11
8 Menu structure................................................................................................................. 12
9 Installation........................................................................................................................ 13
9.1 Safety instructions................................................................................................. 14
9.2 Connections and operating buttons ...................................................................... 16
9.2.1 StecaLink slave connection ..................................................................... 16
9.2.2 StecaLink master connection .................................................................. 19
9.2.3 Slot for microSD card (in Fig. 1) .......................................................... 20
9.2.4 Relay outputs AUX 1, AUX 2 (, in Fig. 1)........................................... 20
9.2.5 Temperature sensor connection TEMP (in Fig. 1)................................. 21
9.2.6 Open UART interface, 3.3 V (in Fig. 1)................................................. 21
9.2.7 Function ground (in Fig. 1) ................................................................ 22
9.2.8 Operating buttons .................................................................................. 23
9.3 Removing/installing the cover................................................................................ 23
9.3.1 Removing the cover ................................................................................ 23
9.3.2 Installing the cover ................................................................................. 24
9.4 Installing the device............................................................................................... 24
9.5 Establishing the electrical connections .................................................................. 25
9.5.1 Preparing the cables ............................................................................... 26
9.5.2 Connecting the battery........................................................................... 26
9.5.3 Connecting the solar module.................................................................. 27
9.5.4 Connecting loads.................................................................................... 28
9.5.5 Connecting optional components........................................................... 29
Table of contents

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10 Performing initial commissioning ..................................................................................... 31
11 Dismounting the controller .............................................................................................. 34
12 System functions .............................................................................................................. 35
12.1 Protection functions .............................................................................................. 35
12.1.1 Controller overload................................................................................. 35
12.1.2 Overheating of the controller ................................................................. 35
12.1.3 Deep discharging of the battery ............................................................. 35
12.2 Control mode ........................................................................................................ 36
12.3 Battery charging functions .................................................................................... 37
12.3.1 Float charging......................................................................................... 37
12.3.2 Boost charging ....................................................................................... 37
12.3.3 Equalise charging ................................................................................... 38
12.4 Data logger ........................................................................................................... 38
13 Display (layout, function, operation) ................................................................................ 39
13.1 Overview (menu structure) .................................................................................... 39
13.2 Status display ........................................................................................................ 39
13.3 Display of special states......................................................................................... 41
13.4 General operation.................................................................................................. 42
13.5 Advanced operation .............................................................................................. 42
14 Control functions.............................................................................................................. 44
14.1 Overview ............................................................................................................... 44
14.2 Operation .............................................................................................................. 45
14.3 Functionality.......................................................................................................... 47
14.3.1 Deep discharge protection...................................................................... 48
14.3.2 Morning light function ........................................................................... 48
14.3.3 Evening light function ............................................................................ 49
14.3.4 Night light function ................................................................................ 49
14.3.5 Excess energy control ............................................................................. 50
14.3.6 Generator manager ................................................................................ 50
14.3.7 Alarm...................................................................................................... 51
14.3.8 Timer 1 ... 4 ............................................................................................ 51

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14.3.9 StecaLink bus.......................................................................................... 52
14.3.9.1 StecaLink slave address setting .............................................. 52
14.3.9.2 StecaLink master setting ........................................................ 53
14.3.9.3 Changing the slave settings .................................................. 54
14.3.10 SD card ................................................................................................... 56
15 Troubleshooting................................................................................................................ 58
15.1 Event messages ..................................................................................................... 58
15.2 Errors without event messages.............................................................................. 64
15.3 Self test ................................................................................................................. 65
16 Maintenance..................................................................................................................... 66
16.1 Controller .............................................................................................................. 66
16.1.1 Removing dust........................................................................................ 66
16.1.2 Removing heavy soiling .......................................................................... 66
16.1.3 Checking the charging functionality ....................................................... 67
16.1.4 System.................................................................................................... 67
17 Disposal............................................................................................................................ 68
18 Technical data................................................................................................................... 69
18.1 Controller .............................................................................................................. 69
18.2 Connection cables ................................................................................................. 71
18.3 Protocol of the open UART interface ..................................................................... 72
18.3.1 Settings .................................................................................................. 72
18.3.2 UART Data .............................................................................................. 73
18.4 Recording data on an SD card ............................................................................... 75
18.4.1 Master data file ...................................................................................... 76
18.4.2 TIMECHG data file................................................................................... 77
18.4.3 PA HS400 data file .................................................................................. 78
19 Guarantee conditions ....................................................................................................... 79
19.1 Exclusion of liability............................................................................................... 79
20 Contact............................................................................................................................. 80
21 Notes................................................................................................................................ 81

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1 General safety instructions
QThis document is part of the product.
QOnly technical professionals may perform the work described in this manual.
QInstall and use the device only after reading and understanding this document.
QAlways perform the measures described in this document in the sequence specified.
QKeep this document in a safe place for the entire service life of the device. Pass the document
on to subsequent owners and operators of the device.
QIncorrect operation can reduce solar system yields or damage system components.
QThe device must not be connected to the DC cables if it has a damaged casing.
QIf one of the following components is damaged immediately take the device out of operation
and disconnect it from the battery and modules
– Device (not functioning, visible damage, smoke, penetration of liquid etc.),
– Connected cables,
– Solar module.
Do not switch the system on again before
– the device has been repaired by a dealer or the manufacturer,
– damaged cables or solar modules have been repaired by a technical specialist.
QBattery acid splashes on skin or clothing should be immediately treated with soap suds and
rinsed with plenty of water. Immediately seek medical advice in the case of injuries.
QIf battery acid splashes into the eyes, immediately rinse with plenty of water and seek medical
advice.
QNever cover the device.
QDo not open the casing: Risk of death. Invalidation of the guarantee.
QFactory labels and markings must never be altered, removed or rendered unreadable.
QObserve the manufacturer's manual when connecting an external device that is not described in
this document. Incorrectly connected devices can damage the controller.
QThis device is not intended for
– children,
– persons with physical, sensory or mental impairment,
– persons without sufficient experience or knowledge unless they are instructed in the use of
the device, and initially supervised, by a person responsible for their safety.

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2 Identification
General information
Feature Description
Type Tarom 4545, Tarom 4545–48
Issue version of the manual Z03
Manufacturer's address See nameplate on the charge controller
Optional accessories QExternal temperature sensor Steca PA TS-S
QCurrent sensor PA HS400
QStecaLink termination plug
Display
The controller indicates the version of the manual matching the software under ‘Main menu’
‘Information’ ‘System info’

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3 Scope of delivery
QTarom 4545 or Tarom 4545–48
QOperating instructions

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4 Proper usage
The solar charge controller, hereinafter named as the controller or device, may only be used in stand-
alone photovoltaic systems for charging and controlling a lead-acid battery containing liquid or gel
electrolyte. The following applies in addition:
QThe controller must not be connected to the public power grid.
QOnly solar modules may be connected to the solar module connection.
QDepending on the battery used, the connected loads must be suitable for use with one of the
following voltages:
Tarom 4545: 12 VDC, 24 VDC
Tarom 4545–48: 12 VDC, 24 VDC, 48 VDC
QThe controller performs the following tasks:
– Monitoring of the battery charging process
– Controlling of the charging process, protection of the battery from overcharging
– Switching loads on and off, protection of the battery from deep discharge

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5 Markings
5.1 Symbols for warnings and notices
Symbol Description Location
General danger warning Manual
Danger from electricity Manual
Read the manual before using the product. Device
Danger from hot surfaces Manual, Device
General information. Manual
The following information describes prerequisites for
further operation
Manual
5.2 Keywords
The following symbols are used in conjunction with the symbols from chapter 5.1.
Keyword Description
Danger immediate danger of death or serious bodily injury
Warning possible danger of death or serious bodily injury
Caution possible danger of light or medium bodily injury
Notice possible damage to property
Note note on operation of the device or use of the manual

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6 Quick guide
DANGER!
Risk of death by electrocution. Observe the safety instructions in chapter 9.1.
Installation
Uninstallation
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