Steris RELIANCE 400 Manuale utente

OPERATOR MANUAL

Reliance

400 Laboratory Glassware Washer

Reliance

500 Laboratory Glassware Washer

(2008-03-31) P122994-513

WARNING — COPYRIGHT PROHIBITED

This manual is protected by Federal Copyright Law, which provides for damages of up to USD $20000,

as well as criminal fines and imprisonment, for unauthorized copying.

Introduction Operator Manual 122994-513

This manual contains important information on the proper use and

routine maintenance of the Reliance®400 Laboratory Glassware

Washer and the Reliance®500 Laboratory Glassware Washer. All

personnel involved in the use and maintenance of this equip-

ment must carefully review and comply with the Safety Precau-

tions and instructions contained in this manual. These

instructions are important to protect the health and safety of person-

nel operating this glassware washer and should be retained in a con-

veniently accessible area for quick reference. This equipment is

specifically designed only for the uses outlined in this manual.

Complete instructions for uncrating and connecting utilities, as well

as the equipment drawing, have been provided. If they are missing,

contact STERIS for replacement copies, providing the serial number

and model of the glassware washer.

Advisory IMPORTANT: A listing of the Safety Precautions to be observed

when operating and servicing this glassware washer can be found in

SECTION 1 of this manual. Do not operate the equipment until you

have become familiar with this information.

Any alteration of this equipment not authorized or performed by

STERIS will void the warranty. Alteration of equipment which could

adversely affect its operation and efficacy may violate national, state

and local regulations.

To help ensure operators are adequately trained in the safe use of

this equipment, STERIS recommends:

- all personnel who operate or maintain the equipment are

trained in its operation and in its safe use;

- personnel working with toxic chemicals and vapors (if appli-

cable) have comprehensive instructions in the glassware

washer process, relevant health hazards and methods to

detect and avoid exposure to the escape of toxic materials;

- there is regular training of all personnel concerned with

operation and maintenance of the equipment; attendance

records are maintained; and evidence of understanding is

demonstrated;

- current Material Safety Data sheets (MSDS) should be

available to all users in the department. For current MSDS

sheets, contact STERIS.

A WORD FROM STERIS CORPORATION

122994-513 Operator Manual Introduction

Indications For Use Reliance 400 and Reliance 500 Laboratory Glassware Washers

are intended for use in cleaning of laboratory glassware, plas-

ticware and metal goods used in research, production support

and quality control laboratories. This washer is specifically

designed to only process goods as outlined in this manual. If there

is any doubt about a specific material or product, contact product

manufacturer for recommended washing technique.

Service Information A thorough preventive maintenance program is essential to help

ensure safe and proper equipment operation. This manual contains

maintenance schedules and procedures which should be followed

for satisfactory equipment performance.

Customers are encouraged to contact STERIS concerning our com-

prehensive annual maintenance program. Under the terms of the

program, preventive maintenance, adjustments and replacement of

worn parts are performed on a scheduled basis to help ensure

equipment performance at peak capability and to help avoid

untimely and costly interruptions. STERIS maintains a global staff of

well-equipped, qualified service technicians to provide this service,

as well as expert repair services. Please contact STERIS for details.

STERIS provides a complete line of accessories for use with this

equipment. A STERIS representative will gladly review these with

you.

NOTE: Certain options may not be available in your area. Contact

STERIS for product availability and ordering information.

iii

Introduction Operator Manual 122994-513

Certification Reliance 400 Laboratory Glassware Washer and Reliance 500

Laboratory Glassware Washer meet the applicable requirements of

the following standards, as certified by UL:

Underwriters Laboratories Standard (UL):

UL 61010-1, Second Edition.

Canadian Standards Association (CSA):

CAN/CSA-C22.2 No. 61010-1, Second Edition.

Governing directive for the affixing of the CE mark:

Machinery Directive 98/37/EC.

Conformity to other applicable directives:

Electromagnetic Compatibility Directive (89/336/EEC) amended by

Directive 91/263/EEC, Directive 92/31/EEC and Directive 93/68/EEC.

Low Voltage Directive 73/23/EEC amended by Directive 93/68/EEC.

Standards applied to demonstrate conformity to the directives:

International Standard IEC 61010-1, Second Edition.

International Standard IEC 61326-1.

Corporation STERIS

Canada

Québec, Qc, CANADA

ISO 13485

ISO 9001

Certified

Facility

The base language of this document is

ENGLISH. Any translations must be

made from the base language document.

STERIS Limited

STERIS House

Jays Close

Viables

Basingstoke

Hampshire

RG22 4AX

United Kingdom

Sales and Service:

STERIS Corporation

5960 Heisley Road

Mentor, Ohio 44060

440-354-2600 • 800-444-9009

www.steris.com

122994-513 Operator Manual Introduction

LifeSciences

Capital Equipment

Table of Contents Operator Manual 122994-513

A WORD FROM STERIS CORPORATION..................................................................i

Advisory............................................................................................................................................................ i

Indications For Use...........................................................................................................................................ii

Service Information...........................................................................................................................................ii

Certification......................................................................................................................................................iii

1 SAFETY PRECAUTIONS ......................................................................................1-1

2 INSTALLATION VERIFICATION...........................................................................2-1

2.1 Technical Specifications......................................................................................................................... 2-1

2.1.1 Voltage, Amperage and Power Consumption................................................................................. 2-1

2.1.2 Noise Level...................................................................................................................................... 2-2

2.1.3 Permissible Environmental Conditions............................................................................................ 2-2

2.1.4 Seismic Anchorage System ............................................................................................................ 2-2

2.2 Installation Checklist............................................................................................................................... 2-2

2.3 Detergents and Chemical Additives Specifications ............................................................................... 2-4

3 COMPONENT IDENTIFICATION...........................................................................3-1

3.1 Before Operating Glassware Washer..................................................................................................... 3-1

3.2 Control Location ..................................................................................................................................... 3-2

3.2.1 Power Switch................................................................................................................................... 3-2

3.2.2 POWER-OFF/STANDBY Switch....................................................................................................... 3-2

3.2.3 Printer .............................................................................................................................................. 3-2

3.3 Load Side Control Panel......................................................................................................................... 3-4

3.3.1 Display Screen ................................................................................................................................ 3-4

3.3.2 Touch Pads ..................................................................................................................................... 3-4

3.4 Unload Side Control Panel ..................................................................................................................... 3-5

4 OPERATING INSTRUCTIONS ..............................................................................4-1

4.1 Before Operating Equipment.................................................................................................................. 4-1

4.2 Priming Procedure.................................................................................................................................. 4-2

4.3 Accessories............................................................................................................................................ 4-3

4.4 Loading Glassware Washer ................................................................................................................... 4-6

4.4.1 Universal Shelving System (Optional)............................................................................................. 4-6

4.4.2 Universal Shelving System (Optional) – Reliance 400 ................................................................... 4-6

4.4.3 Universal Shelving System (Optional) – Reliance 500 ................................................................... 4-8

Continued...

TABLE OF CONTENTS

Section

Number Description Page

122994-513 Operator Manual Table of Contents

4 OPERATING INSTRUCTIONS (Cont’d)

4.5 Typical Cycle Operation ......................................................................................................................... 4-9

4.6 Extend Cycle Treatment ....................................................................................................................... 4-13

4.7 Acknowledge Alarm Condition ............................................................................................................. 4-14

4.8 Stop Cycle Operation ........................................................................................................................... 4-15

4.9 Abort Cycle Operation.......................................................................................................................... 4-16

4.10 Shutdown............................................................................................................................................ 4-16

4.11 Power Door Operation ........................................................................................................................ 4-18

4.11.1 Door Obstruction ......................................................................................................................... 4-19

4.11.2 Power Door Operation During a Power Failure ........................................................................... 4-20

5 CYCLE AND CONTROL VALUE PROGRAMMING.................................................5-1

5.1 General ................................................................................................................................................... 5-1

5.2 Change Values Mode ............................................................................................................................. 5-3

5.3 Treatment Sequence and Display Screens............................................................................................ 5-4

5.4 Modifying Factory-Set Cycles................................................................................................................. 5-5

5.5 Adding Cycle Treatments....................................................................................................................... 5-9

5.6 Creating Custom Cycles....................................................................................................................... 5-13

5.7 Removing Treatments From Cycles ..................................................................................................... 5-16

5.8 Changing Miscellaneous Values .......................................................................................................... 5-20

5.9 Selecting Injection Time ....................................................................................................................... 5-25

5.9.1 General.......................................................................................................................................... 5-25

5.9.2 Verifying Chemical Concentration................................................................................................. 5-29

5.10 Programming Values With Access Code Enabled ............................................................................. 5-30

5.11 Review Cycle Values .......................................................................................................................... 5-31

6 ROUTINE MAINTENANCE....................................................................................6-1

6.1 General ................................................................................................................................................... 6-1

6.2 Preventive Maintenance ......................................................................................................................... 6-2

6.3 Daily Cleaning ........................................................................................................................................ 6-4

6.4 Weekly Cleaning..................................................................................................................................... 6-4

6.5 Monthly Cleaning.................................................................................................................................... 6-5

6.5.1 Remove Hard Water Deposits......................................................................................................... 6-5

6.5.2 Clean Building Supply-Line Strainers ............................................................................................. 6-6

Continued...

TABLE OF CONTENTS (Cont’d)

Section

Number Description Page

vii

Table of Contents Operator Manual 122994-513

6 ROUTINE MAINTENANCE (Cont’d)

6.6 Chemical Container Replacement.......................................................................................................... 6-6

6.7 Inspect and Lubricate Peristaltic Injection Pump Squeeze Tubes......................................................... 6-7

6.8 Verify Power Doors ................................................................................................................................. 6-8

6.9 Changing Printer Paper Roll ................................................................................................................... 6-8

6.10 Storing Thermal Paper........................................................................................................................ 6-10

7 TROUBLESHOOTING .......................................................................................... 7-1

TABLE OF CONTENTS (Cont’d)

Section

Number Description Page