Strautmann Aperion 2101 Guida rapida

Translation of the Original

Operating Instructions

Conveyor belt wagon

Aperion 2101, Aperion 2401, Aperion 3401

72400901 a.000

04.18

EU Declaration of Conformity

Manufacturer:

B. Strautmann & Söhne GmbH u. Co. KG

Bielefelder Str. 53

D-49196 Bad Laer

Legal person established within the Union and authorised to compile the technical

documentation:

B. Strautmann & Söhne GmbH u. Co. KG

Bielefelder Str. 53

D-49196 Bad Laer

Description and identification of machine:

Designation:

Function:

Model:

Type:

Vehicle/Machine ID number:

Trade name:

Conveyor belt wagon

Transport and distribution of agricultural bulk materials such as forage,

grain, rape, root crops.

Aperion

Aperion 2101, Aperion 2401, Aperion 3401

W09721000_0S38001-W09724000_0S38999

Aperion

We hereby explicitly declare that the machine complies with all relevant provisions of the

following directives:

2006/42/EC:2006-05-17 EC machinery directive 2006/42/EC

2014/30/EU:2014-02-26

(Electromagnetic compatibility) directive 2014/30/EU of the

European Parliament and the Council dated 26 February 2014 for

approximation of laws of the member states on the electromagnetic

compatibility and for repeal of directive 2004/108/EC

Sources of the applied harmonised standards according to article 7 paragraph 2:

EN ISO 12100:2011

Safety of machinery - Basic concepts, general principles for design -

Risk assessment and risk reduction

EN ISO 13857:2008

Safety of machinery - Safety distances to prevent hazard areas from

being reached by upper and lower limbs

EN ISO 4254-1:2016-

Agricultural machinery - Safety - Part 1: General requirements

EN 690:2014-03

Agricultural machinery - Manure spreaders - Safety

EN ISO 4413:2011-04

Fluid power - General rules and safety requirements for hydraulic

systems and their components

DIN EN 60204-1:2014-

Safety of machinery - Electrical equipment of machines - Part 1:

General requirements (IEC 44/709/CDV:2014)

Bad Laer, den 12.07.2018

Dipl.-Kfm. W. Strautmann

Managing Director

Identification data

Aperion 2101, Aperion 2401, Aperion 3401 04.18

Identification data

Please enter the machine’s identification data here. They are registered on the type plate.

Manufacturer:

Machine ID number:

(17-digit)

B. Strautmann & Söhne GmbH u. Co. KG

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Type:

Year of manufacture:

Manufacturer's address

B. Strautmann & Söhne GmbH u. Co. KG

Bielefelder Straße 53

D-49196 Bad Laer

Phone: + 49 (0) 5424 802-0

Fax: + 49 (0) 5424/802-64

E-mail: info@strautmann.com

Spare parts order service

B. Strautmann & Söhne GmbH u. Co. KG

Bielefelder Straße 53

D-49196 Bad Laer

Phone: + 49 (0) 5424 802-30

Fax: + 49 (0) 5424/802-64

E-mail: parts@strautmann.com

Online spare parts catalogue: www.strautmann-elise.de

Please always refer to the machine ID number (17-digit) of your machine when ordering spare parts.

Formal information about the operating instructions

Article number: 72400901

Version: 04.18

Reproduction, even in excerpts, only allowed with the permission of B. Strautmann & Söhne GmbH u.

Co. KG.

Declaration of delivery

The signed declaration of delivery will secure the warranty claim according to the delivery conditions,

please return it to B. Strautmann & Söhne GmbH u. Co. KG.

Operating instructions, spare parts lists and brochures are also

available in the Strautmann information library on the internet:

www.strautmann-infothek.de

Foreword

Aperion 2101, Aperion 2401, Aperion 3401 04.18

Foreword

Dear customer,

You have decided in favour of one of our quality products from the large B. Strautmann & Söhne

GmbH u. Co. KG product range. We thank you for the confidence you have shown in us.

Upon receipt of the machine, please check for transport damage or missing parts! Check the delivered

machine for its completeness, including the ordered optional extras, by means of the delivery note.

Only immediate complaints will give reason to compensation!

Please read and observe these operating instructions, in particular the safety instructions, before

commissioning. After carefully reading the instructions, you will be able to fully benefit from the

advantages of your recently acquired machine.

Please make sure that all operators of the machine have read these operating instructions before

starting the machine.

The machines are available with various optional extras. Due to the individual equipment of your

machine, not all descriptions included in these operating instructions apply to your machine. Optional

extras are marked in these operating instructions and are available at extra cost.

In case of any inquiries or problems, please refer to these operating instructions or call us.

Regular maintenance and timely replacement of worn-out or damaged parts will result in a longer

service life of your machine.

Contents

Aperion 2101, Aperion 2401, Aperion 3401 04.18

Contents

1User information...............................................................................................11

1.1 Purpose of document.................................................................................................................11

1.2 Keeping of operating instructions...............................................................................................11

1.3 Location details in the operating instructions.............................................................................11

1.4 Applied modes of specification ..................................................................................................11

1.5 Applied terms.............................................................................................................................12

1.6 Activity-related safety instructions and important information....................................................13

2Product description..........................................................................................14

2.1 General overview of the machine ..............................................................................................14

2.2 Chassis.......................................................................................................................................15

2.2.1 Bogie tandem chassis............................................................................................................15

2.2.2 Tandem /Tridem chassis with hydraulic travelling height adjustment....................................15

2.2.2.1 Tandem / Tridem chassis with hydro-pneumatic suspension............................................16

2.3 Drawgear....................................................................................................................................17

2.4 Towing eye.................................................................................................................................18

2.5 Brake system .............................................................................................................................18

2.5.1 Dual-line compressed-air brake system ................................................................................18

2.5.2 Dual-line compressed-air brake system with mechanical automatic load-sensitive brake

(ALB) regulator.......................................................................................................................19

2.5.3 Dual-line compressed-air brake system with hydraulic automatic load-sensitive brake

pressure (ALB) regulator........................................................................................................20

2.5.4 Hydraulic service brake system.............................................................................................22

2.5.5 Braking axle ...........................................................................................................................22

2.6 Steering axle ..............................................................................................................................23

2.6.1 Passive steering axle.............................................................................................................23

2.6.2 Steering axle for electro-hydraulic forced steering axle system SES....................................23

2.7 Hydraulic system........................................................................................................................25

2.7.1 Marking of hydraulic supply lines...........................................................................................26

2.7.2 Supply lines between tractor and machine............................................................................29

2.7.3 Electro-hydraulic control block...............................................................................................29

2.7.4 Load-sensing hydraulic system..............................................................................................30

2.8 Transport floor............................................................................................................................31

2.9 Tailgate.......................................................................................................................................32

2.9.1 Tailgate with grain gate..........................................................................................................33

2.9.2 Tailgate with potato gate........................................................................................................33

2.10 Supporting leg............................................................................................................................34

2.10.1 Mechanical supporting leg .....................................................................................................34

2.10.2 Hydraulic supporting leg ........................................................................................................35

2.10.3 Mechanical supporting leg in combination with hydraulic drawbar suspension ....................35

2.11 Underride guard .........................................................................................................................36

2.11.1 Mechanically folding underride guard....................................................................................36

2.11.2 Hydraulically folding underride guard ....................................................................................36

2.12 Beaters.......................................................................................................................................37

2.13 Extensions..................................................................................................................................37

2.13.1 Rigid extensions.....................................................................................................................37

2.13.2 Folding extensions.................................................................................................................38

2.13.3 Telescoping extensions .........................................................................................................38

2.14 Front panel.................................................................................................................................38

2.15 Covering system ........................................................................................................................39

2.16 Traffic-related equipment...........................................................................................................39

2.17 Type plate ..................................................................................................................................40

2.18 Technical data............................................................................................................................41

2.18.1 General data ..........................................................................................................................41

Contents

Aperion 2101, Aperion 2401, Aperion 3401 04.18

2.18.2 Tyre pressure ........................................................................................................................ 43

2.18.3 Required tractor equipment................................................................................................... 46

2.18.3.1 Electrical system ............................................................................................................... 46

2.18.3.2 Hydraulic system............................................................................................................... 46

2.18.3.3 Control devices with direct control .................................................................................... 48

2.18.3.4 Control devices with E-control........................................................................................... 48

2.18.3.5 Brake system..................................................................................................................... 48

3Safety instructions........................................................................................... 49

3.1 Correct use................................................................................................................................ 49

3.2 Organisational measures .......................................................................................................... 49

3.2.1 User’s obligation.................................................................................................................... 49

3.2.2 Operator’s obligation ............................................................................................................. 50

3.2.3 Qualification of staff............................................................................................................... 50

3.3 Product safety............................................................................................................................ 51

3.3.1 Hazardous area and dangerous spots.................................................................................. 51

3.3.2 Risks when handling the machine......................................................................................... 51

3.3.3 Safety and protective devices ............................................................................................... 52

3.3.4 Structural alterations ............................................................................................................. 53

3.3.5 Spare and wearing parts, auxiliary materials........................................................................ 53

3.3.6 Warranty and liability............................................................................................................. 53

3.4 Basic safety instructions............................................................................................................ 54

3.4.1 General safety and accident prevention instructions ............................................................ 55

3.4.1.1 Hitch and unhitch machine................................................................................................ 55

3.4.1.2 Use of machine ................................................................................................................. 56

3.4.1.3 Transport journeys ............................................................................................................ 57

3.4.2 Hydraulic system................................................................................................................... 58

3.4.3 Electrical system ................................................................................................................... 59

3.4.4 Propeller shafts ..................................................................................................................... 59

3.4.5 Hitched machines.................................................................................................................. 61

3.4.6 Brake system......................................................................................................................... 61

3.4.6.1 Compressed-air brake system.......................................................................................... 62

3.4.7 Tyres...................................................................................................................................... 62

3.4.8 Cleaning, service, maintenance and trouble-shooting.......................................................... 63

3.4.9 Risks due to residual energy................................................................................................. 63

3.5 Warning and instruction signs................................................................................................... 64

3.5.1 Warning signs........................................................................................................................ 64

3.5.2 Instruction signs .................................................................................................................... 69

3.5.3 Placing of warning and instruction signs............................................................................... 71

3.6 Risks due to non-observance of safety instructions.................................................................. 72

4Loading and unloading of machine................................................................ 73

4.1 Loading and unloading by means of a tractor........................................................................... 73

4.2Loading and unloading by means of a crane ............................................................................ 74

5Commissioning................................................................................................ 75

5.1 Road traffic regulations ............................................................................................................. 76

5.1.1 Road traffic regulations in Germany...................................................................................... 76

5.2 Check tractor's compatibility...................................................................................................... 77

5.2.1 Preconditions for the operation of tractors with rigid-drawbar trailers................................... 78

5.2.1.1 Combination options of coupling devices and drawgears................................................. 79

5.2.1.2 Calculate actual DC value for combination to be coupled.................................................. 79

5.2.1.3 Calculate tractor's admissible towing capacity.................................................................. 81

5.3 Secure tractor and machine against accidental starting and rolling.......................................... 82

5.4 Parking brake ............................................................................................................................ 83

5.4.1 Release parking brake .......................................................................................................... 83

5.4.2 Apply parking brake............................................................................................................... 83

5.5 Brake system............................................................................................................................. 84

5.6 Lift / Lower supporting leg ......................................................................................................... 85

5.6.1 Lift hydraulic supporting leg to transport position.................................................................. 85

Contents

Aperion 2101, Aperion 2401, Aperion 3401 04.18

5.6.2 Lower hydraulic supporting leg to support position................................................................85

5.6.3 Lift mechanical supporting leg to transport position ..............................................................86

5.6.4 Lower mechanical supporting leg to support position............................................................86

5.6.5 Lift mechanical supporting leg in combination with hydro-pneumatic drawbar suspension to

transport position ...................................................................................................................87

5.6.6 Lower mechanical supporting leg in combination with hydro-pneumatic drawbar suspension

to support position..................................................................................................................87

5.7 Adjust length of propeller shaft to tractor...................................................................................88

5.8 Hitch machine ............................................................................................................................89

5.8.1 Connect hydraulic hose pipes................................................................................................90

5.8.1.1 Open hydraulic system ......................................................................................................90

5.8.1.2 Load-sensing mode ...........................................................................................................91

5.8.2 Couple drawgear....................................................................................................................91

5.8.2.1 Tow-hook (hitch hook) and drawbar lug (hitch ring) ..........................................................91

5.8.2.2 Draw pin (Piton-Fix) and drawbar lug (hitch ring)..............................................................92

5.8.2.3 Ball-type coupling and shell...............................................................................................92

5.8.3 Couple forced steering axle...................................................................................................93

5.8.4 Connect brake system...........................................................................................................96

5.8.4.1 Connect dual-line service brake system............................................................................96

5.8.4.2 Connect hydraulic brake system........................................................................................97

5.8.4.3 Connect emergency brake valve .......................................................................................97

5.8.5 Couple propeller shaft............................................................................................................98

5.9 Unhitch machine ........................................................................................................................99

5.9.1 Uncouple drawgear................................................................................................................99

5.9.1.1 Tow-hook (hitch hook) and drawbar lug (hitch ring) ..........................................................99

5.9.1.2 Draw pin (Piton-Fix) and drawbar lug (hitch ring)..............................................................99

5.9.1.3 Ball-type coupling and shell.............................................................................................100

5.9.2 Disconnect hydraulic hose pipes .........................................................................................100

5.9.3 Disconnect brake system.....................................................................................................100

5.9.3.1 Disconnect dual-line service brake system......................................................................101

5.9.3.2 Disconnect hydraulic brake system.................................................................................101

5.9.3.3 Disconnect hydraulic brake system with emergency brake valve ...................................101

5.9.4 Uncouple propeller shaft......................................................................................................102

5.10 Manoeuvre unhitched machine by means of a manoeuvring vehicle......................................103

5.11 Mount/Set extension sections on cargo space ........................................................................104

5.11.1 Mount extensions in rigid position........................................................................................104

5.11.2 Mount extensions in folding position....................................................................................105

5.11.3 Retract and extend telescoping extensions.........................................................................105

5.12 Set tailgate ...............................................................................................................................106

5.13 Beaters.....................................................................................................................................108

5.13.1 Mount beaters......................................................................................................................108

5.13.2 Remove beaters...................................................................................................................109

5.14 Switch potato gate over............................................................................................................110

5.15 Insert inspection glasses..........................................................................................................110

6Operation.........................................................................................................111

6.1 Operation with direct control and forced steering axle system ................................................111

6.2 Operation via E-control ............................................................................................................112

6.2.1 Operation via E-control........................................................................................................112

6.2.2 Functions and their symbols................................................................................................113

6.2.2.1 Switch control set on/off/Switch road travel mode on......................................................113

6.2.2.2 Switch work lights on / off ................................................................................................113

6.2.2.3 Lift/Lower telescopic extension........................................................................................114

6.2.2.4 Open/Close cargo space cover .......................................................................................114

6.2.2.5 Open/Close front panel....................................................................................................115

6.2.2.6 Close/Open tailgate .........................................................................................................115

6.2.2.7 Power/Reverse transport floor in discharging direction...................................................116

6.2.2.8 Adjust transport floor speed.............................................................................................116

6.2.2.9 External operation for transport floor feed .......................................................................117

6.2.2.10 Lock/Unlock steering axle................................................................................................117

Contents

Aperion 2101, Aperion 2401, Aperion 3401 04.18

6.3 Steering................................................................................................................................... 118

6.3.1 Unlock passive steering axle with direct operation function................................................ 118

6.3.2 Lock passive steering axle with direct operation function................................................... 118

6.3.3 Operation of steering computer........................................................................................... 119

6.3.3.1 Access to steering computer........................................................................................... 119

6.3.3.2 Operating and display elements of steering computer ................................................... 120

6.4 Error log, forced steering axle system..................................................................................... 124

7Use of machine............................................................................................... 125

7.1 Transport journeys .................................................................................................................. 126

7.2 Charge machine...................................................................................................................... 127

7.3 Discharge machine.................................................................................................................. 127

7.3.1 Hydraulic transport floor drive / Without beaters................................................................. 127

7.3.2 Hydraulic transport floor drive / With beaters...................................................................... 128

8Service and maintenance of machine.......................................................... 131

8.1 Lock tailgate ............................................................................................................................ 132

8.2 Service and maintenance plan –Overview............................................................................. 133

8.3 Maintenance of axles .............................................................................................................. 136

8.3.1 Lubricate knuckle arm bearing............................................................................................ 137

8.3.2 Lubricate spherical bearings of locking / steering cylinders................................................ 137

8.3.3 Lubricate brake shaft bearing.............................................................................................. 138

8.3.4 Lubricate standard slack adjuster ....................................................................................... 138

8.3.5 Lubricate automatic slack adjuster...................................................................................... 139

8.3.6 Tighten wheel nuts.............................................................................................................. 139

8.3.7 Tightening torques of wheel nuts ........................................................................................ 140

8.3.8 Check clearance of wheel hub bearing............................................................................... 140

8.3.9 Check brake linings............................................................................................................. 140

8.3.10 Check brake........................................................................................................................ 141

8.3.11 Check and adjust standard slack adjuster.......................................................................... 141

8.3.12 Check automatic slack adjuster .......................................................................................... 142

8.4 Maintenance of hydraulic chassis ........................................................................................... 143

8.4.1 Lubricate bearing of dash pots............................................................................................ 144

8.4.2 Drain condensate................................................................................................................ 144

8.4.3 Check/Top up hydraulic oil of dash pots............................................................................. 146

8.4.4 Adjust travelling height via three-way cock......................................................................... 148

8.5 Cleaning work.......................................................................................................................... 150

8.5.1 Cleaning by means of pressure washer / steam blaster..................................................... 150

8.6 Lubrication work ...................................................................................................................... 151

8.6.1 Central lubrication ............................................................................................................... 151

8.6.2 Quantities when filled and change intervals........................................................................ 151

8.6.3 Lubrication plan of Aperion 2101 ........................................................................................ 152

8.6.4 Lubrication plan of Aperion 2401 / 3401 ............................................................................. 153

8.7 Check / Top up gear lubricant oil............................................................................................. 154

8.7.1 Feed gearing ....................................................................................................................... 154

8.7.2 Angular gear........................................................................................................................ 155

8.8 Transport floor......................................................................................................................... 156

8.8.1 Retighten transport floor...................................................................................................... 156

8.8.2 Adjust conveyor belt............................................................................................................ 157

8.8.3 Check/Clean brush roller..................................................................................................... 157

8.8.4 Adjust stripper ..................................................................................................................... 158

8.9 Beaters.................................................................................................................................... 159

8.9.1 Check/Retighten/Lubricate roller chain tension .................................................................. 159

8.10 Hydraulic system..................................................................................................................... 161

8.10.1 Depressurise hydraulic system ........................................................................................... 162

8.10.2 Marking of hydraulic hose pipes.......................................................................................... 162

8.10.3 Inspection criteria for hydraulic hose pipes......................................................................... 162

8.10.4 Replace hydraulic filter........................................................................................................ 163

8.11 Brake system........................................................................................................................... 164

Contents

Aperion 2101, Aperion 2401, Aperion 3401 04.18

8.11.1 Check/Clean in-line filters of compressed-air brake system................................................164

8.11.2 Drain compressed-air reservoir of compressed-air brake system.......................................166

9Remedy of malfunctions................................................................................167

9.1 List of malfunctions, hydraulic system .....................................................................................167

9.2 List of malfunctions, electrical system......................................................................................168

9.3 Emergency manual operation in case of failure of electrical system.......................................169

9.4 Emergency manual operation of electro-hydraulic forced steering axle system SES.............170

10 Disassembly / Disposal..................................................................................171

11 Circuit diagrams .............................................................................................172

11.1 Hydraulic circuit diagram –Tandem - Direct control................................................................172

11.2 Hydraulic circuit diagram –Tandem - Operation via control set..............................................174

11.3 Hydraulic circuit diagram –Tridem –Direct control.................................................................178

11.4 Hydraulic circuit diagram –Tridem - Operation via control set................................................180

11.5 Electronic circuit diagram - Control set ....................................................................................184

11.6 Electronic circuit diagram - Forced steering axle system ........................................................188

11.7 Connection, lighting..................................................................................................................192

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