Stuart Turner BOOSTAMATIC 330 Manuale utente

BOOSTAMATIC PUMPS

OPERATING INSTRUCTIONS

Please leave this instruction booklet with the pump as it

contains maintenance and safety information.

IMPORTANT NOTES

Please read these instructions fully before starting the

installation:

The installation must comply with the relevant water supply,

electrical and building regulations and be installed by a

competent person.

If in doubt, consult Stuart Turner Ltd.

APPLICATION

The Boostamatic range is designed for pressure boosting applications in vented stored

*hot or cold, clean fresh water systems, where under gravity, no flow is available. Other

clean non aggressive, non explosive liquids with similar characteristics to water may be

pumped, consult Stuart Turner for such applications.

* Certain models only.

WARNING AGAINST MISUSE

This pump set must not be used for any other application without the

written consent of Stuart Turner Limited and, in particular, must not be

connected directly to the mains water supply or used outside the

conditions specified in the limits of application.

This appliance is not intended for use by persons (including children)

with reduced physical, sensory or mental capabilities, or lack of

experience and knowledge, unless they have been given supervision

or instruction concerning use of the appliance by a person responsible

for their safety.

Children should be supervised to ensure that they do not play with the

appliance.

-2-

BOOSTAMATIC MODELS

INDEX . . . . . . . . . . . . . . . . . . . . . . . .Page No

Application . . . . . . . . . . . . . . . . . . . . . . . . . .2

Product Description . . . . . . . . . . . . . . . . . . .3

Limits of Application . . . . . . . . . . . . . . . . . . .4

Technical Specification . . . . . . . . . . . . . . . .5

Pump Connections . . . . . . . . . . . . . . . . . . .5/20

Pre Installation Assembly . . . . . . . . . . . . . .6

Siting of the Pump/Pipework . . . . . . . . . . . .6

Release & Connection of Push-in Fittings . .11

INDEX . . . . . . . . . . . . . . . . . . . . . . . .Page No

Electrical Installation . . . . . . . . . . . . . . . . . .13

Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Commissioning . . . . . . . . . . . . . . . . . . . . . .20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . .23

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Trouble Shooting Guide . . . . . . . . . . . . . . . .25

Environment Protection . . . . . . . . . . . . . . . .26

Surface Models Submersible Models

330

500

600

Jet 40

Jet 90

Kennet KB6

Loddon LB5-4

Loddon LB6-4

Thame TB5-2

Thame TB7-2

Diver 3

Diver 4

-3-

PRODUCT DESCRIPTION

Electric motor driven pump complete with automatic control module consisting of flow

switch, pressure switch, pressure vessel and electronic control.

Motor

Diver Range: Class 'B' insulation, continuously rated and encapsulated with a (304)

stainless steel casing.

Jet Range: Class ‘B’ insulation, totally enclosed fan ventilated cooling, continuously

rated.

All Other Ranges: Class ‘F’ insulation, totally enclosed fan ventilated cooling,

continuously rated (except 600, see technical section).

General: All motors are induction type, permanent capacitor, fitted with integral auto

resetting thermal overload protection and comply with BS5000 or IEC 34-1. Enclosure

ratings are given in the technical specification section.

Pump

All models are close coupled to motor.

330, 500 and 600 are of single stage, end suction, peripheral design.

Diver 3 and 4 Submersible pumps are of three and four stage, centrifugal design.

Jet 40 and 90 are of centrifugal, end suction design.

Kennet KB6 is of single stage, end suction, centrifugal design.

Loddon LB5-4 and LB6-4 are of 4 stage, end suction, centrifugal design.

Thame TB5-2 and Thame TB7-2 are of two stage, end suction, centrifugal design.

Standard pump materials of construction of major wetted parts are as follows:-

Control Module

All models use the solid state IP65 rated pressure control module, mounted remotely in

the case of the Diver units. The wetted materials of construction are brass, rubber and

nylon 66. All control modules (except Diver) are factory fitted with a mains supply cord.

Model Body Impeller Shaft Mechanical

Seal

330, 500, 600 Brass Brass Stainless Steel Nitrile/Carbon

Ceramic/Stainless Steel

Jet 40 & 90 Polypropylene Noryl Stainless Steel Nitrile/Carbon

Ceramic/Stainless Steel

Kennet KB 6 Brass Acetal Stainless Steel Nitrile/Carbon

Ceramic/Stainless Steel

Loddon LB5-4,

LB6-4

Noryl

Stainless Steel Polycarbonate Stainless Steel Nitrile/Carbon

Sil Carbide/Stainless Steel

Thame TB5-2,

TB7-2

Noryl

Stainless Steel Polycarbonate Stainless Steel Nitrile/Carbon/Silicon

Carbide/Stainless Steel

Diver 3 & 4 Polypropylene Noryl Stainless Steel

& Ceramic Sleeve Lip Seal

-4-

Notes:

N/A Denotes not applicable.

Submersible pumps must be fully submerged.

Max. permitted viscosity: 9.5 centistokes (Redwood No 1 scale).

Max. permitted ambient air temp: 40°C.

* With footvalve fitted.

** Max working pressure is the maximum pressure that can be applied to the pump

internal casing under any installation conditions.

*** The supply voltage must not exceed ±10% of the above listed

voltage.

eg. 230 ±10% or 110 ±10%

Failure to adhere will damage the unit.

LIMITS OF APPLICATION

Model Supply

(Note***)

Max.

Liquid

Temp.

°C

Min.

Liquid

Temp.

°C

Max.

Suction

Lift (m)

(Note*)

Max.

Immersion

Depth

(m)

Max. No.

Starts/h

Cut In

Pressure

(bar)

Cut Out

Flow

(l/min)

Max.

Working

Pressure

kPa (bar)

(Note**)

Max.

Inlet

Head

(m)

Max.

Head

(m)

(pump

closed

valve)

330 230/1/50 65 4 4.6 N/A 60 1.4 0.5 600 (6) 14 27

330 110/1/50 65 4 4.6 N/A 60 1.4 0.5 600 (6) 14 30.5

500 230/1/50 65 4 4.6 N/A 60 1.4 0.5 600 (6) 14 39.1

500 110/1/50 65 4 4.6 N/A 60 1.4 0.5 600 (6) 14 40

500 110/1/60 65 4 4.6 N/A 60 1.4 0.5 600 (6) 14 40.5

600 230/1/50 65 4 4.6 N/A 60 1.4 0.5 700 (7) 14 49.9

Diver 3 230/1/50 35 4 N/A 7 30 1.4 0.5 600 (6) N/A 34.8

Diver 4 230/1/50 35 4 N/A 7 30 1.4 0.5 600 (6) N/A 42.2

Jet 40 230/1/50 35 4 7 N/A 30 1.4 0.5 600 (6) 5 36.5

Jet 90 230/1/50 35 4 7 N/A 30 1.4 0.5 600 (6) 5 51

KB6 230/1/50 65 4 1.0 N/A 60 0.8 0.5 600 (6) 8 13.5

LB5-4 230/1/50 65 4 4.6 N/A 60 1.4 0.5 700 (7) 14 47.5

LB6-4 230/1/50 65 4 4.6 N/A 60 1.4 0.5 700 (7) 14 49.3

TB5-2 230/1/50 65 4 4.6 N/A 60 1.4 0.5 400 (4) 10 30.4

TB7-2 230/1/50 65 4 4.6 N/A 60 1.4 0.5 400 (4) 7 33

-5-

TECHNICAL SPECIFICATION

Note: *Model 600 Boostamatic duty rating is only continuous (S1) at 7 litres/min and

above.

Note: For information on other voltages/frequencies which are not shown, consult any

supplementary instruction sheet supplied, or the rating label attached to the

pump.

Stuart Turner reserve the right to amend the specification in line with its policy of

continuous development of its products.

PUMP CONNECTIONS

Outlet

Inlet

Fig.1

Model Supply Max. Watts

consumed

Nominal

Watts

Output

(Motor)

Full

Load

Current

(AMPS)

Enc.

Rating

Duty

Rating

Dims (mm) Gross

Weight

(packed)

No of

Pump

Stages

L W H

330 230/1/50 340 180 1.6 IP44 Continuous (S1) 251 199 337 7.0 1

330 110/1/50 440 370 4.3 IP44 Continuous (S1) 280 199 337 7.0 1

500 230/1/50 540 370 2.4 IP44 Continuous (S1) 280 199 337 8.5 1

500 110/1/50 555 370 5.3 IP44 Continuous (S1) 280 199 337 8.5 1

500 110/1/60 664 370 5.9 IP44 Continuous (S1) 280 199 337 8.5 1

600 230/1/50 885 550 3.9 IP44 *291 199 337 10.4 1

Diver 3 230/1/50 810 565 3.7 IP68 Continuous (S1) 149 149 376 10.6 3

Diver 4 230/1/50 960 670 4.2 IP68 Continuous (S1) 149 149 396 10.8 4

Jet 40 230/1/50 490 340 2.4 IP44 Continuous (S1) 358 209 410 9.6 1

Jet 90 230/1/50 1195 834 5.2 IP44 Continuous (S1) 400 230 419 14.0 1

KB6 230/1/50 425 250 1.9 IP55 Continuous (S1) 305 244 348 8.3 1

LB5-4 230/1/50 920 600 4.1 IP55 Continuous (S1) 401 215 405 12.2 4

LB6-4 230/1/50 1105 760 5.1 IP55 Continuous (S1) 425 215 405 13.1 4

TB5-2 230/1/50 850 530 3.7 IP55 Continuous (S1) 326 227 402 10.4 2

TB7-2 230/1/50 1150 800 5.3 IP55 Continuous (S1) 350 227 402 11.6 2

Models Inlet

(Pump)

Outlet

(Control Module)

Loddon Range G1¼ Female G1 Male

Jet 40 G1 Male G1 Male

Surface Models G1 Female G1 Male

Submersible Models G1 Female G1 Male

-6-

PRE-INSTALLATION ASSEMBLY

Assembly of pressure control module to pump

Some models are despatched with the pressure control module detached from the

pump. To assemble, the brass pipe fitting attached to the control module must be inserted

into the pump outlet connector (Fig. 2). The control module and pipe fitting must be

pushed firmly down into the outlet connector a distance of 35 mm, until the end stop

resistance is felt (Fig. 3).

SITING OF THE PUMP/PIPEWORK (Surface Models)

WARNINGS:

Pump Location

If possible site the pump in a location where in the unlikely event of a

liquid leak, any spillage is contained or routed to avoid electrics or

areas sensitive to liquid damage.

Care should be taken to protect pump from frost and freezing.

Ensure pipework to and from pump is independently supported to

prevent forces being transferred to inlet and outlet branches of pump.

Do not introduce solder flux to pumps or pump parts manufactured

from plastics. All solder joints should be completed and flux residues

removed prior to pump connection.

Do not allow plastic pump parts to come into contact with oil or

cellulose based paints, paint thinners or strippers, acid based

descalents or aggressive cleaning agents.

The motor casing can become very hot under normal operating

conditions, care should be taken to ensure it cannot be touched during

operation.

Pressure Control

Module

Pump Outlet

Connector

Brass Pipe

Fitting

Fig. 2 Fig. 3

-7-

Cont....

Do not allow scale or debris to enter pump. Fit inline strainers to

eliminate the problem in systems at risk.

Always install isolating valves to both suction and delivery pipework.

Do not install a non-return valve, or devices

which contain non-return valves, in the

suction (inlet) pipework to the pump. The

pump must be free to vent to the supply

tanks at all time. Exceptions can be made in the case of

suction lift installations when a footvalve is required, although under

these conditions it is recommended a suitable pressure relief valve is

fitted in the discharge (outlet) pipework from the pump.

General

Locate the pump complete with pressure control module, in a frost free horizontal

position where it cannot be sprayed with water and as close to the liquid source as

possible.

The pump enclosure must be ventilated and there should be a minimum clearance of

80 mm between the pump and housing on all sides.

Care must be taken when mounting the pump that any noise is not amplified through

loose panels, pipework or other mounting medium. Noise transmission in pipework can

be reduced by fitting flexible hoses to pump inlet and outlet ports and by placing the pump

on anti-vibration mounting feet. Resilient mounting feet and flexible hoses are available

separately as optional extras, contact Stuart Turner for further details.

Ensure the liquid flow is in the direction of the arrows that are moulded onto the

pressure control module (vertically upwards).

The control module must be mounted in the vertical position in the discharge pipework

and must not be mounted in any other way (on its side for instance).

To prevent loss of pressure through pipework, use pipe size to match pump whenever

possible, minimising 90° bends.

It must be ensured that storage capacity of the liquid supply is adequate for the flow

rates required by the pump.

The pipework feeds to the storage tank should be of adequate size to ensure

replenishment rate of tanks is sufficient to meet the needs of the pump.

Isolating valves should be fitted in suction and delivery pipework to enable easy

isolation and access to the pump.

When the pump is to be installed in areas where there is a risk of debris or scale build

up within the system, it is recommended that the inlet pipework is fitted with an inline

strainer.

-8-

Pump Mounted Below Liquid Source (Flooded Suction Installation)

*Dimension ‘A’ (given above) is the

maximum distance the control module

can be repositioned when the static inlet

head is at the 1 metre minimum

requirement.

However dimension ‘A’ can be increased

to correspond with any increase in the

static inlet head eg:

Before deciding where to locate the unit, check to ensure the static inlet head (Fig. 4)

meets the minimum requirement of 1 metre and does not exceed the maximum given in

the limits of application section.

The static outlet head (Fig. 4) must also be within the maximum requirement of 8

metres for the KB6 model and 14 metres for all other models.

If the static outlet head exceeds the maximum permissible, the control module must be

re-located and consideration must be given to the maximum permitted distance the control

module can be moved (Fig. 5). No draw offs should be fitted between the control module

and the pump.

For details of removing the pressure control module from the pump and re-wiring,

consult the push-in fittings and electrical installation sections.

Diagram showing typical Boostamatic installation

with flooded suction and remote mounting of

pressure control module.

Fig. 5

Diagram showing typical Boostamatic installation

with flooded suction and pressure control module

mounted directly onto pump.

Fig. 4

Max. inlet head (consult limits of application section)

Min. inlet head 1m

Negative

head

Max. outlet head 14 m (except KB6)

Max. outlet head 8m (KB6 only)

Max. inlet head (consult limits of application section)

Min. inlet head 1m

Negative

head

Max. outlet head 14 m

(except KB6)

Max. outlet head 8m

(KB6 only)

*Dim. A

(see chart)

Model Dim. ‘A’

(m) Model Dim. ‘A’

(m)

KB6 3 Jet 40 18

330 8 Jet 90 32

500 20 Loddon 29

600 31 Thame 12

Model Inlet Head

(m)

Dim. ‘A’

(m)

500 1 20

500 5 24

-9-

Pump Mounted Above Liquid Source (Suction Lift Installation)

The pumps can be used in a suction lift installation providing the height of lift is within

the limits specified in the limits of application section and the liquid to be pumped is cold

water (for applications other than cold water contact Stuart Turner).

Before deciding where to locate the unit, check to ensure the static outlet head (Fig. 6)

does not exceed the maximum requirements of 8 metres for the KB6 model and 14

metres for all other models.

If the static outlet head does exceed the maximum permissible, the control module must

be re-located and consideration must be given to the maximum permitted distance the

control module can be moved (Fig. 7). No draw offs should be fitted between the control

module and the pump.

For details of removing the pressure control module from the pump and re-wiring,

consult the push-in fittings and electrical installation sections.

A footvalve and strainer must always be used and the suction pipework size must match

the pump.

Lay the suction piping over the shortest possible distance and ensure there is a

constant rise from the liquid source to the pump. Any high spots will cause air pockets to

form, reducing system efficiency.

Ensure all joints in suction pipework are completely airtight. Failure to comply will result

in loss of prime.

The intake of the footvalve/strainer should be positioned such that it cannot be blocked

with debris or silt that are frequently found in the bottom of sumps and wells.

When a footvalve is installed in the suction pipework, it is recommended that suitable

pressure relief valve be fitted in the discharge (outlet) pipework from the pump.

Diagram showing typical Boostamatic installation

with suction lift and pressure control module

mounted directly onto pump.

Fig. 6

Max. suctiion lift (consult limits of application section)

Max. outlet head 14 m

(except KB6)

Max. outlet head 8m

(KB6 only)

-10-

Jet 40/90 pumps

The Jet 40 and 90 pumps are self priming up to a suction lift of 7 metres. A discharge

hose elbow fitting and suction hose fitting, complete with hose and footvalve/strainer

suitable for this kind of installation are available as optional extras. Part Nos. as follows:-

Hose assy 7m inclusive footvalve/strainer . . . . . . . . . . 26880

G1 discharge hose elbow assy . . . . . . . . . . . . . . . . . . 26881

It is important that the optional suction hose assembly is always used on suction lift

installations.

When Jet pumps are used in a suction lift installation, delivery pipework should be a

minimum of 25 mm dia and any fittings connected directly to the pump should be plastic.

SITING OF THE PUMP/PIPEWORK (Submersible Models)

WARNINGS:

Ensure pipework from pump is independently supported to prevent

forces being transferred to outlet branch.

Do not under any circumstances use the cable fitted as a means to

carry or lower the pump into position on installation. Attach a rope

sling to the lifting eye.

Ensure the pump cannot be subjected to freezing conditions as

damage may result.

Never run pump whilst sucking air/liquid as the motor will overheat.

To prevent this from happening always install pump in the vertical

position and ensure fully submerged.

*Dimension ‘A’ (given above) is the

maximum distance the control module

can be re-positioned when the suction

lift distance is the maximum permissible

(see limits of application section).

However dimension ‘A’ can be increased

to correspond with any decrease in the

suction lift eg:

Diagram showing typical Boostamatic installation

with suction lift and remote mounting of pressure

control module.

Fig. 7

Max. suction lift (consult limits of application section)

Max. outlet head 14 m

(except KB6)

Max. outlet head 8m

(KB6 only)

*Dim. A

(see chart)

Model Suction Lift

(m)

Dim. ‘A’

(m)

500 4.6 14

500 2.6 16

Model Dim. ‘A’

(m) Model Dim. ‘A’

(m)

KB6 0 Jet 40 9

330 2 Jet 90 23

500 14 Loddon 22

600 25 Thame 5

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