Subaru 2001 Forester Manuale utente

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair of

SUBARU vehicles.

This manual includes the procedures for

maintenance, disassembling, reassem-

bling, inspection and adjustment of com-

ponents and diagnostics for guidance of

experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping their

vehicle in optimum condition. When

replacement of parts during repair work is

needed, be sure to use SUBARU genu-

ine parts.

All information, illustration and specifica-

tions contained in this manual are based

on the latest product information avail-

able at the time of publication approval.

FUJI HEAVY INDUSTRIES LTD.

2001 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G8050GE6

AIRBAG SYSTEM (DIAGNOSTICS) AB

Page

1. Basic Diagnostic Procedure........................................................................2

2. Check List for Interview...............................................................................3

3. General Description.....................................................................................4

4. Electrical Components Location................................................................16

5. A/B Control Module I/O Signal..................................................................18

6. Airbag Connector ......................................................................................24

7. Airbag Warning Light Illumination Pattern.................................................26

8. Read Diagnostic Trouble Code.................................................................27

9. Inspection Mode........................................................................................28

10. Clear Memory Mode..................................................................................29

11. Airbag Warning Light Failure ....................................................................30

12. List of Diagnostic Trouble Code................................................................36

13. Diagnostic Chart with Trouble Code.........................................................39

1. Basic Diagnostic Procedure

S002627

A: PROCEDURE S002501E45

No. Step Check Yes No

1 Read Diagnostic Trouble Code.

<Ref. to AB-27 Read Diagnostics Trouble

Code.>

Is the normal code being

detected? Finish the diagno-

sis. Go to step 2.

2 Read Diagnostic Trouble Code.

<Ref. to AB-27 Read Diagnostics Trouble

Code.>

Is the trouble code being

detected? Go to step 3.Goto“Airbag

Warning Light

Failure”. <Ref. to

AB-30 Airbag

Warning Light

Failure.>

3 Perform the diagnosis.

1) Judge the possible cause from “List of

Diagnostic Trouble Code”<Ref. to AB-36 List

of Diagnostic Trouble Code.>.

2) Inspect using “Diagnostic Chart with

Trouble Code”. (DTC)

3) Repair the cause of the trouble.

4) Perform the clear memory mode. <Ref. to

AB-29 Clear Memory Mode.>

5) Perform the inspection mode. <Ref. to

AB-28 Inspection Mode.>

6) Read diagnostic trouble code.

Is the trouble code being

detected? Perform the pro-

cedure 1) to 5) in

step 3.

Finish the diagno-

sis.

AB-2

BASIC DIAGNOSTIC PROCEDURE

Airbag System (Diagnostics)

2. Check List for Interview S002502

A: CHECK S002502A04

Customer’s Name Inspector’s Name

Date Vehicle Brought In / / Registration No.

Odometer Reading Km

Miles Vin No.

Date Problem Occurred / / Registration Year / /

Weather 쏔Fine 쏔Cloudy 쏔Rainy 쏔Snowy 쏔Other:

Temperature °C(°F)

Road Condition 쏔Level road 쏔Uphill 쏔Downhill 쏔Rough road 쏔Other:

Vehicle Operation 쏔Starting 쏔Idling

쏔Driving (쏔Constant Speed 쏔Acceleration 쏔Deceleration

쏔Steering wheel turn 쏔Other: )

Details of Problem

Check Airbag Warning Light 쏔Remains ON 쏔Remains OFF

Check DTC 쏔Normal Code 쏔Trouble Code: (Code: )

AB-3

CHECK LIST FOR INTERVIEW Airbag System (Diagnostics)

3. General Description S002001

A: CAUTION S002001A03

쐌When servicing a vehicle, be sure to turn the

ignition switch OFF, disconnect the ground cable

from the battery, and wait for more than 20 sec-

onds before starting work.

쐌The airbag system is fitted with a backup power

source. If the airbag system is serviced within 20

seconds after the ground cable is disconnected, it

may inflate.

G5M0292

쐌If sensors, airbag module, airbag control module

and harness are deformed or damaged, replace

them with new genuine parts.

쐌Do not use the airbag system on other vehicles.

When replacing parts, be sure to replace them with

new parts.

G5M0291

쐌When checking the system, be sure to use a

digital circuit tester.

Use of an analog circuit tester may cause the air-

bag to activate erroneously.

쐌When checking, use a test harness. Do not

directly apply the tester probe to any connector

terminal of the airbag.

G5M0293

G5M0294

쐌Do not check continuity of the airbag module

(driver, passenger, and side).

G5M0302

AB-4

GENERAL DESCRIPTION

Airbag System (Diagnostics)

쐌Do not allow water or oil to come in contact with

the connector terminals. Do not touch the connec-

tor terminals.

G5M0298

쐌The airbag module (driver, passenger, and side)

must not be disassembled.

쐌The airbag module cannot be used again once

inflated.

G5M0299

쐌Do not drop the airbag modulator parts, subject

them to high temperature over 93°C (199°F), or let

water, oil, or grease get on them; otherwise, the

internal parts may be damaged and reliability

greatly lowered.

G5M0295

쐌If any damage, opening or rust is found on the

airbag system wire harness, do not attempt to

repair using soldering equipment. Be sure to

replace the faulty harness with a new genuine part.

G5M0296

쐌Install the wire harness securely with the speci-

fied clips to avoid interference or tangled up with

other parts.

G5M0297

AB-5

GENERAL DESCRIPTION Airbag System (Diagnostics)

쐌When painting or performing sheet metal work

on the front part of the vehicle, including the front

wheel apron, front fender, and front side frame,

remove the front sub sensors and wire harness of

the airbag system.

쐌When painting or performing sheet metal work

on the side of the vehicle, including the side sill,

center pillar, and front and rear doors, remove the

side airbag sensors and wire harness of the airbag

system.

G5M0310

쐌The removed front seat with the airbag module

must be kept at least 200 mm (8 in) away from

walls and other objects.

B5M1072A

쐌When storing a removed airbag module, do not

place any objects on it or pile airbag modules on

top of each other. If the airbag inflates for some

reason when it is placed with its pad side facing

downward or under any object, a serious accident

may result.

AB-6

GENERAL DESCRIPTION

Airbag System (Diagnostics)

G5M0604

AB-7

GENERAL DESCRIPTION Airbag System (Diagnostics)

쐌Do not discard undeployed airbag modules.

They could easily cause a serious accident if acci-

dentally deployed.

B: INSPECTION S002001A10

Before diagnosing, check the following items that

might be related to the engine problem:

1. BATTERY S002001A1001

Measure battery voltage and specific gravity of

electrolyte.

Standard voltage: 12V

Specific gravity: Above 1.260

AB-8

GENERAL DESCRIPTION

Airbag System (Diagnostics)

C: PREPARATION TOOL S002001A17

CAUTION:

Be sure to use specified test harness A, F, G, H and I or I2 when measuring voltage, resistance, etc.

of AIRBAG system component parts.

1. TEST HARNESS A S002001A1701

B5M0112A

AB-9

GENERAL DESCRIPTION Airbag System (Diagnostics)

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