Subaru 2001 IMPREZA Manuale utente

FUJI HEAVY INDUSTRIES LTD. G1830GE6

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

HVAC SYSTEM

(HEATER, VENTILATOR AND A/C) AC

HVAC SYSTEM (AUTO A/C)

(DIAGNOSTICS) AC

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEMS WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

IMMOBILIZER (DIAGNOSTICS) IM

SUNROOF/T-TOP/CONVERTIBLE TOP

(SUNROOF) SR

EXTERIOR/INTERIOR TRIM EI

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G1830GE6

EXTERIOR BODY PANELS EB

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM

(DIAGNOSTICS) CC

EXTERIOR BODY PANELS EB

Page

1. General Description ....................................................................................2

2. Front Hood..................................................................................................9

3. Fender Panel.............................................................................................10

4. Front Door Panel.......................................................................................11

5. Front Sealing Cover..................................................................................13

6. Rear Door Panel .......................................................................................14

7. Rear Sealing Cover...................................................................................16

8. Trunk Lid Panel.........................................................................................17

9. Rear Gate Panel .......................................................................................18

EB-2

EXTERIOR BODY PANELS GENERAL DESCRIPTION

1. General Description

A: SPECIFICATIONS

Front hood

Front fender

Front fender Front door

SECTION A

SECTION D

SECTION C

SECTION B

SECTION E,F

Rear door

Door panel

Side sill

Rear door Rear quarter

Front door

BO0260

Section Part Specification

A Front hood to Front fender NA: 4.0 ± 1.0 (0.16 ± 0.04 in)

TURBO: 3.7 ± 1.0 (0.15 ± 0.04 in)

B Front fender to Front door 4.7 ± 1.0 (0.19 ± 0.04 in)

C Front door to Rear door 5.1 (0.20 in)

D Rear door to Rear quarter 4.6 (0.18 in)

E, F Door panel to Side sill 5.9 (0.23 in)

EB-3

EXTERIOR BODY PANELS

GENERAL DESCRIPTION

B: COMPONENT

1. FRONT HOOD

BO0248

(1) Front hood (5) Packing Tightening torque: N·m (kg-m, ft-lb)

(2) Seal (Front hood) (6) Clip T: 7.35 (0.75, 5.4)

(3) Hinge (7) Locking piece T1: 24.5 (2.5, 18.1)

(4) Hood grille

EB-4

EXTERIOR BODY PANELS GENERAL DESCRIPTION

2. FRONT DOOR PANEL

BO0249

(1) Gusset (7) Sealing cover Tightening torque: N·m (kg-m, ft-lb)

(2) Weatherstrip (Outer) (8) Checker T1: 7.35 (0.75, 5.4)

(3) Clip (Weatherstrip, outer) (9) Lower hinge T2: 18 (1.8, 13)

(4) Stabilizer (Lifter) (10) Upper hinge T3: 30 (3.1, 2.2)

(5) Stabilizer (Outer) (11) Door panel

(6) Stabilizer (Inner)

EB-5

EXTERIOR BODY PANELS

GENERAL DESCRIPTION

3. REAR DOOR PANEL

BO0250

(1) Weatherstrip (Outer) (7) Sealing cover Tightening torque: N·m (kg-m, ft-lb)

(2) Clip (Weatherstrip, outer) (8) Checker T1: 7.35 (0.75, 5.4)

(3) Stabilizer (Outer) (9) Lower hinge T2: 18 (1.8, 13)

(4) Stabilizer (Inner) (10) Upper hinge T3: 30 (3.1, 2.2)

(5) Door panel

(6) Bracket

EB-6

EXTERIOR BODY PANELS GENERAL DESCRIPTION

4. TRUNK LID PANEL

BO0251

(1) Torsion bar (4) Hinge ASSY Tightening torque: N·m (kg-m, ft-lb)

(2) Trunk lid (5) Cover T1: 7.5 (0.76, 5.5)

(3) Weatherstrip T2: 14 (1.8, 13)

EB-7

EXTERIOR BODY PANELS

GENERAL DESCRIPTION

5. REAR GATE PANEL

C: CAUTION

•Exterior body panels are heavy. Do not drop and

damage the panels. During removal and installa-

tion, do not damage the panel painting surface.

•While removing mounting bolts, using assistance

devices such as a support jack will help support the

panel.

•Be careful not to lose small parts.

BO0252

(1) Gas stay Tightening torque: N·m (kg-m, ft-lb)

(2) Hinge T: 25 (2.5, 18.1)

(3) Rear gate

EB-8

EXTERIOR BODY PANELS GENERAL DESCRIPTION

D: PREPARATION TOOL

1. SPECIAL TOOLS

2. GENERAL TOOL

ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS

925610000 WRENCH Used for removing and installing door hing.

927780000 REMOVER Used for removing and installing trunk torsion

bar.

B5M1117

B5M1118

TOOL NAME REMARKS

Support Jack Used for supporting door panel.

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