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ENGLISH

SERVICE MANUAL

NEW CAR INFORMATION SECTION

SERVICE MANUAL

NEW CAR INFORMATION SECTION

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. foreword

2002 IMPREZA SERVICE MANUAL

NEW CAR INFORMATION SECTION

FOREWORD

This manual has been prepared to provide information

for the construction, operation and other technical de-

tails of SUBARU vehicles.

Read this manual thoroughly and make the most of it

to give better service to your customers and improve

your knowledge of vehicle maintenance.

QUICK REFERENCE INDEX

Emission Control

(Aux. Emission Control Devices) EC (TURBO)

Mechanical ME (TURBO)

Differentials DI

Manual Transmission

and Differential 6MT

Control System CS

Clutch CL

Front Suspension FS

Rear Suspension RS

Drive Shaft System DS

ABS ABS

Brakes BR

Instrumentation/Driver Info IDI

Fuel Injection (Fuel System) FU (TURBO)

Intake (Induction) IN (TURBO)

Specifications SPC

W1841GE

All information, illustration and specifications con-

tained in this manual are based on the latest product

information available at the time of publication ap-

proval.

FUJI HEAVY INDUSTRIES LTD.

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. foreword

FOREWORD

All right reserved. This book may not be reproduced or

copied, in whole or in part, without the written permis-

sion of FUJI HEAVY INDUSTRIES LTD., TOKYO JA-

PAN

SUBARU, and are trademarks of FUJI

HEAVY INDUSTRIES LTD.

Copyright 2001 FUJI HEAVY INDUSTRIES LTD.

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_00

Page

1. Impreza 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPC

SPECIFICATIONS SPC

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_01

IMPREZA

Specifications

SPC-2

1. Impreza

A: DIMENSIONS

Model Sedan Wagon OUTBACK STi

Overall length mm (in) 4,405 (173.4)

Overall width mm (in) 1,730 (68.1) 1,695 (66.7) 1,710 (67.3) 1,730 (68.1)

Overall height (at CW) mm (in) 1,440 (56.7) 1,465 (57.7),

1,485 (58.5)L4

1,475 (58.1),

1,495 (58.9)L41,440 (56.7)

Compartment Length mm (in) 1,890 (74.4) 1,845 (72.6) 1,890 (74.4)

Width mm (in) 1,380 (54.3)

Height mm (in) 1,180 (46.5),

1,125 (44.3)L5

1,200 (47.2),

1,150 (45.3)L5

1,200 (47.2),

1,150 (45.3)L51,180 (46.5)

Wheelbase mm (in) 2,525 (99.4)

Tread Front mm (in) 1,485 (58.5) 1,460 (57.5)L1,

1,465 (57.7) 1,460 (57.5) 1,490 (58.7)

Rear mm (in) 1,475 (58.1),

1,480 (58.3)L3

1,450 (57.1)L1,

1,455 (57.3) 1,455 (57.3) 1,480 (58.3)

Minimum road

clearance

Without catalytic

converter

mm (in) 150 (5.9),

155 (6.1)L2

150 (5.9),

155 (6.1)L2160 (6.3) —

With catalytic

converter

mm (in) 150 (5.9),

155 (6.1)L3

150 (5.9),

155 (6.1)L3160 (6.3) 155 (6.1)

L1:1.6 L

L2:2.0 L

L3:2.0 L Turbo

L4:With roof rail

L5:With sun roof

B: ENGINE

Model 1.6 L Non-Turbo

2.0 L Turbo 2.0 L 2.5 L STi

Engine type Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine

Valve arrangement Overhead camshaft type

Bore x Stroke mm (in) 87.9 x 65.8

(3.461 x

2.591)

92 x 75

(3.62 x 2.95)

99.5 x 79

(3.92 x 3.11)

92 x 75

(3.62 x 2.95)

Displacement cm3(cu in) 1,597 (97.45) 1,994 (121.67) 2,475

(151.02)

1,994

(121.67)

Compression ratio 10.0 ±0.2 8.0 ±0.2 10.0 ±0.2 8.0 ±0.2

Firing order 1 — 3 — 2 — 4

Idle speed at Park/Neutral

position

rpm 700 ±100 750 ±100 700 ±100 700 ±100

Maximum output kW (HP)/rpm 70 (94)/5,200 92

(123)/5,600

160

(215)/5,600

112

(150)/5,600

195

(261)/600

Maximum torque N.m (kgf-m, ft-lb)/rpm 143 (14.6,

105.5)/3,600

184 (18.8,

136.0)/3,600

292 (29.8,

215.4)/3,600

223 (22.7,

164.5)/3,600

343 (35.0,

253.0)/4,000

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_01

IMPREZA

Specifications

SPC-3

C: ELECTRICAL

Model 1.6 L Non-Turbo

2.0 L Turbo 2.0 L 2.5 L STi

Ignition timing at idling speed BTDC/rpm

5°±10°/700 10°±10°/700 12°±10°/750

MT: 10°±

10°/700

AT: 15°±

10°/700

12°±10°/700

Spark plug Type and

manufacturer

Without OBD NGK: BKR6E

(without cata-

lyst)

CHAMPION:

RC8YC4

(with catalyst)

NGK:

BKR6E-11

(with catalyst)

NGK: BKR6E

(without cata-

lyst)

CHAMPION:

RC10YC4

(with catalyst)

NGK:

BKR5E-11

(with catalyst)

—

NGK: BKR6E

(without cata-

lyst)

CHAMPION:

RC10YC4

(with catalyst)

NGK:

BKR5E-11

(with catalyst)

—

With OBD CHAMPION:

RC8YC4

CHAMPION:

RC10YC4

CHAMPION:

RC10YC4

Alternate

NGK:

BKR6E-11

Alternate

NGK:

BKR5E-11

NGK: PFR6G Alternate

NGK:

BKR6E-11

NGK: PFR6G

Generator 12V —75A

Battery Type and

capacity (5HR)

For Europe

and South

America 12V —48AH

(55D23L)

MT: 12V —48AH (55D23L)

AT: 12V —52AH (65D23L)

MT: 12V —

48AH

(55D23L)

AT: 12V —

52AH

(75D23L)

12V —48AH

(55D23L)

Others 12V —27AH (34B19L) —

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_01

IMPREZA

Specifications

SPC-4

D: TRANSMISSION

Model 1.6 L Non-Turbo

2.0 L Turbo 2.0 L 2.5 L STi

Transmission type 5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT 6MT

Clutch type DSPD TCC DSPD TCC DSPD TCC DSPD TCC DSPD

Gear ratio 1st 3.454 2.785 3.454 2.785 3.454,

3.166L12.785 3.454 2.785 3.636

2nd 2.062 1.545 2.062 1.545 1.947,

1.882L11.545 2.062 1.545 2.375

3rd 1.448 1.000 1.448 1.000 1.366,

1.296L11.000 1.448 1.000 1.761

4th 1.088 0.694 1.088 0.694 0.972 0.694 1.088 0.694 1.346

5th

0.825 —0.825 —0.738 —0.871,

0.780L1—

0.971,

1.062

L1

6th

— — — — — — — —

0.756,

0.842

L1

Reverse 3.333 2.272 3.333 2.272 3.333 2.272 3.333 2.272 3.545

Dual range 1.447 —1.447 — — — — — —

Reduction

gear (Front

dri e)

1st reduction Type of gear —Heli-

cal —Heli-

cal —Heli-

cal —Heli-

cal —

drive) Gear ratio —1.000 —1.000 —1.000 —1.000 —

Final

reduction

Type of gear Hypo-

id

Hypo-

id

Hypo-

id

Hypo-

id Hypoid Hypo-

id Hypoid Hypo-

id

Hypo-

id

Gear ratio 4.111 4.444 3.900 4.111 3.900,

4.444L14.111 3.700,

4.111L14.111 3.900

Reduction

gear (Rear

dri e)

Transfer

reduction

Type of gear Heli-

cal —Heli-

cal —Helical —Helical —Heli-

cal

drive) Gear ratio

1.000 —1.000 —1.100,

1.000L1—1.000 —

1.100,

1.000

L1

Final

reduction

Type of gear Hypo-

id

Hypo-

id

Hypo-

id

Hypo-

id Hypoid Hypo-

id Hypoid Hypo-

id

Hypo-

id

Gear ratio

4.111 4.444 3.900 4.111 3.545,

4.444L14.111 3.700,

4.111L14.111

3.545,

3.900

L1

5MT:5-forward speeds with synchromesh and 1-reverse

4AT:Electronically controlled fully-automatic, 4-forward speeds and 1-reverse

6MT:6-forward speeds with synchromesh and 1-reverse

DSPD:Dry Single Plate Diaphragm

TCC:Torque Converter Clutch

L1:Australia spec vehicle

E: STEERING

Model Turbo 2.0 L, 2.5 L OUTBACK OTHERS STi

Type Rack and Pinion

Turns, lock to lock RHD: 2.7

LHD: 3.0 3.0 3.2 2.7

Minimum turning

il

m (ft) Curb to curb 11.0 (36.1) 10.8 (35.4) 10.4 (34.1) 11.0

g

circle Wall to wall 12.0 (39.4) 11.6 (38.1) 11.2 (36.7) 12.0

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_01

IMPREZA

Specifications

SPC-5

F: SUSPENSION

Front Macpherson strut type, Independent, Coil spring

Rear Dual-link type, Independent, Coil spring

G: BRAKE

Model 1.6 L Non-Turbo 2.0 L, 2.5 L Turbo 2.0 L, STi

Service brake system Dual circuit hydraulic with vacuum suspended power unit

Front Ventilated disc brake

Rear Drum brake Disc brake Ventilated disc brake

Parking brake Mechanical on rear brakes

H: TIRE

Rim size 14 x 5 1/2JJ 15 x 6JJ 16 x 6 1/2JJ 17 x 7JJ 17 x 7 1/2JJ

Tire size 175/70R14 84T

185/70R14 88H

185/65R15 88H

195/60R15 88H

P205/55R16 89V

205/50R16 87V 215/45R17 87W 225/45R17 90W

215/45R17 87W

Type Steel belted radial, Tubeless

I: CAPACITY

Model 1.6 L Non-Turbo 2.0 L Turbo 2.0 L 2.5 L STi

5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT 6MT

Fuel

tank

ȏ(US gal, Imp gal) 50 (13.2, 11.0) 60 (15.9, 13.2)

Engine

oil

Total

capacity

ȏ(US qt,

Imp qt) 4.0 (4.2, 3.5) 4.5 (4.8, 4.0) 4.0 (4.2, 3.5) 4.5 (4.8,

4.0)

Engine oil

amount for refill

ȏ(US qt,

Imp qt) Approx. 4.0 (4.2, 3.5) Approx. 4.5

(4.8, 4.0)

Approx. 4.0

(4.2, 3.5)

Approx.

4.5

(4.8,

4.0)

Transmission gear oil ȏ(US qt,

Imp qt)

3.5 (3.7,

3.1),

4.0 (4.2,

3.5)L1

—

3.5 (3.7,

3.1),

4.0 (4.2,

3.5)L1

—3.5 (3.7,

3.1) —3.5 (3.7,

3.1) —4.1 (4.3,

3.6)

Automatic transmission

fluid

ȏ(US qt,

Imp qt) —8.4 (8.9,

7.4) —8.4 (8.9,

7.4) —9.3 (9.8,

8.2) —9.3 (9.8,

8.2) —

AT differential gear oil ȏ(US qt,

Imp qt) —1.2 (1.3,

1.1) —1.2 (1.3,

1.1) —1.2 (1.3,

1.1) —1.2 (1.3,

1.1) —

AWD rear differential

gear oil

ȏ(US qt,

Imp qt) 0.8 (0.8, 0.6) 1.0 (1.1,

0.9)

Power steering fluid ȏ(US qt,

Imp qt) 0.7 (0.7, 0.6)

Engine coolant ȏ(US qt,

Imp qt)

7.4 (7.8,

6.5)

7.3 (7.7,

6.4)

7.0 (7.4,

6.2)

6.9 (7.3,

6.1)

7.7 (8.1,

6.8)

7.7 (8.1,

6.8)

7.0 (7.4,

6.2)

6.9 (7.3,

6.1)

7.7 (8.1,

6.8)

L1:Dual range

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_01

IMPREZA

Specifications

SPC-6

J: WEIGHT

1. LHD VEHICLE

Sedan

Option codeL1 EC K4 K0 KS

Model 1.6 L

AWD

TS

5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT

Curb weight (C.W.) Front kgf (lb) 730

(1,609)

750

(1,654)

750

(1,654)

770

(1,698)

750

(1,654)

770

(1,698)

740

(1,631)

760

(1,676)

Rear kgf (lb) 520

(1,146)

520

(1,146)

520

(1,146)

520

(1,146)

520

(1,146)

520

(1,146)

535

(1,179)

535

(1,179)

Total kgf (lb) 1,250

(2,755)

1,270

(2,800)

1,270

(2,800)

1,290

(2,844)

1,270

(2,800)

1,290

(2,844)

1,275

(2,810)

1,295

(2,855)

Maximum permissible

axle weight (M.P.A.W.)

Front kgf (lb) 890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

Rear kgf (lb) 890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

890

(1,962)

Maximum permissible

weight (M.P.W.)

Total kgf (lb) 1,700

(3,748)

1,700

(3,748)

1,700

(3,748)

1,700

(3,748)

1,700

(3,748)

1,700

(3,748)

1,700

(3,748)

1,700

(3,748)

Option Air conditioner — — ffffff

Cruise control ————————

ABS ————————

Aluminium wheel ————————

Rear spoiler ————————

Spoiler pac ————————

L1:For option code, refer to ID section. <Ref. to ID-5, Option code.>

W1841GE 02 MY IMPREZA New Car Information 欧州 Gr. SPC_01

IMPREZA

Specifications

SPC-7

Option codeL1 EC K4 K0 KS

Model 2.0 L

AWD

GX

5MT 4AT 5MT 4AT 5MT 4AT 5MT 4AT

Curb weight (C.W.) Front kgf (lb) 745

(1,643)

770

(1,698)

765

(1,687)

790

(1,742)

760

(1,676)

795

(1,753)

750

(1,653)

780

(1,720)

Rear kgf (lb) 535

(1,179)

530

(1,168)

530

(1,168)

525

(1,157)

525

(1,157)

530

(1,168)

550

(1,213)

545

(1,202)

Total kgf (lb) 1,280

(2,822)

1,300

(2,866)

1,295

(2,855)

1,315

(2,899)

1,285

(2,833)

1,325

(2,921)

1,300

(2,866)

1,325

(2,921)

Maximum permissible

axle weight (M.P.A.W.)

Front kgf (lb) 920

(2,028)

920

(2,028)

920

(2,028)

920

(2,028)

920

(2,028)

920

(2,028)

920

(2,028)

920

(2,028)

Rear kgf (lb) 910

(2,006)

910

(2,006)

910

(2,006)

910

(2,006)

910

(2,006)

910

(2,006)

910

(2,006)

910

(2,006)

Maximum permissible

weight (M.P.W.)

Total kgf (lb) 1,760

(3,880)

1,760

(3,880)

1,760

(3,880)

1,760

(3,880)

1,760

(3,880)

1,760

(3,880)

1,760

(3,880)

1,760

(3,880)

Option Air conditioner — — f f f f f f

Cruise control ————————

ABS — — f f f f —f

Aluminium wheel — — f f — — f f

Rear spoiler ——————f f

Spoiler pac ————————

Option codeL1 EC

Model 2.5 L 2.0 L Turbo

AWD

RS WRX STi

5MT 4AT 5MT 6MT

Curb weight (C.W.) Front kgf (lb) 760 (1,676) 785 (1,731) 815 (1,797) 875 (1,929)

Rear kgf (lb) 535 (1,179) 530 (1,168) 550 (1,213) 575 (1,268)

Total kgf (lb) 1,295 (2,855) 1,315 (2,899) 1,365 (3,009) 1,450 (3,197)

Maximum permissible

axle weight (M P A W )

Front kgf (lb) 930 (2,050) 930 (2,050) 970 (2,138) 1,030 (2,271)

axle weight (M.P.A.W.) Rear kgf (lb) 910 (2,006) 910 (2,006) 920 (2,028) 920 (2,028)

Maximum permissible

weight (M.P.W.)

Total kgf (lb) 1,780 (3,924) 1,780 (3,924) 1,850 (4,079) 1,880 (4,145)

Option Air conditioner — — — —

Cruise control — — — —

ABS f f f f

Aluminium wheel — — — —

Rear spoiler — — — —

Spoiler pac — — — —

L1:For option code, refer to ID section. <Ref. to ID-5, Option code.>