Subaru Forester Manuale utente

FUJI HEAVY INDUSTRIES LTD. G8080GE7

2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

HVAC SYSTEM

(HEATER, VENTILATOR AND A/C) AC

HVAC SYSTEM (AUTO A/C)

(DIAGNOSTIC) AC

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTIC) AB

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEM WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOW/MIRROR GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEAT SE

SECURITY AND LOCK SL

SUNROOF/T-TOP/CONVERTIBLE TOP

(SUNROOF) SR

EXTERIOR/INTERIOR TRIM EI

EXTERIOR BODY PANEL EB

2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G8080GE7

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM

(DIAGNOSTIC) CC(H4SO)

CRUISE CONTROL SYSTEM

(DIAGNOSTIC) CC(H4DOTC)

CRUISE CONTROL SYSTEM

(DIAGNOSTIC) CC(H4DOTC 2.5)

IMMOBILIZER (DIAGNOSTIC) IM

WIPER AND WASHER SYSTEM

Page

1. General Description ....................................................................................2

2. Wiper and Washer System .........................................................................6

3. Combination Switch (Wiper)........................................................................7

4. Wiper Blade.................................................................................................9

5. Washer Tank and Motor............................................................................11

6. Front Wiper Arm........................................................................................12

7. Front Wiper Motor and Link.......................................................................13

8. Front Washer Nozzle ................................................................................15

9. Rear Wiper Arm ........................................................................................16

10. Rear Wiper Motor......................................................................................17

11. Rear Washer .............................................................................................18

12. Wiper Control Relay ..................................................................................19

13. Headlight Washer......................................................................................20

WW-2

WIPER AND WASHER SYSTEM

General Description

1. General Description

A: SPECIFICATION

B: COMPONENT

1. FRONT WIPER

Front wiper motor Input 12 V — 72 W or less

Rear wiper motor Input 12 V — 42 W or less

Front washer motor Pump type Centrifugal

Input 12 V — 36 W or less

Rear washer motor Pump type Centrifugal

Input 12 V — 36 W or less

(1) Wiper rubber (4) Wiper rink Tightening torque: N·m (kgf-m, ft-lb)

(2) Wiper blade ASSY (5) Wiper motor T1: 6.0 (0.61, 4.4)

(3) Wiper arm T2: 20 (2.0, 14.5)

WW-00223

(4)

(5)

(3)

(2)

(1)

(3)

(2)

(1)

WW-3

WIPER AND WASHER SYSTEM

General Description

2. REAR WIPER

(1) Wiper rubber (7) Spacer B Tightening torque: N·m (kgf-m, ft-lb)

(2) Wiper blade ASSY (8) Nut T1: 6.0 (0.61, 4.4)

(3) Wiper arm (9) Cap T2: 7.5 (0.76, 5.5)

(4) Wiper motor (10) Wiper arm cover T3: 8.0 (0.82, 5.9)

(5) Spacer A

(6) Cushion

WW-00190

(5)

(1)

(2)

(6)

(7)

(9)

(3)

(8)

(4)

(10)

WW-4

WIPER AND WASHER SYSTEM

General Description

3. WASHER TANK

(1) Washer nozzle (7) Grommet (13) Valve

(2) Washer hose (8) Headlight washer motor

(3) Washer tank (9) Motor bracket Tightening torque: N·m (kgf-m, ft-lb)

(4) Washer tank cap (10) Headlight washer case T: 6.0 (0.61, 4.4)

(5) Front washer motor (11) Headlight washer upper nozzle

(6) Rear washer motor (12) Headlight washer lower nozzle

WW-00097

(1)

(2)

(10)

(11)

(12)

(13)

(2)

(8)

(7)

(6)

(5)

(9)

(3)

(4)

WW-5

WIPER AND WASHER SYSTEM

General Description

C: CAUTION

• Reconnect the connectors and hoses securely.

After reconnecting, confirm that each function oper-

ates normally.

• Be careful that wiring harnesses of airbag sys-

tem pass near electrical parts and switches.

• Wiring harnesses and connectors of all airbag

system are yellow color. Do not use a tester on

these circuits.

• Care must be taken when installing the piping

hose so that no bending, jamming, etc. are caused.

• If even a little oil or grease such as silicon oil gets

in the tank and washer passages, an oil film easily

forms on the glass, causing the wiper to chatter and

judder. Therefore, be careful not to let this happen.

WW-6

WIPER AND WASHER SYSTEM

Wiper and Washer System

2. Wiper and Washer System

A: WIRING DIAGRAM

1. WIPER AND WASHER (FRONT)

<Ref. to WI-264, WIRING DIAGRAM, Wiper and Washer System (Front).>

2. WIPER AND WASHER (REAR)

<Ref. to WI-265, WIRING DIAGRAM, Wiper and Washer System (Rear).>

B: INSPECTION

Symptom Repair order

Wiper and washers do not operate. (1) Wiper fuse (F/B No. 14, 15)

(2) Combination switch

(3) Wiper motor

(4) Wiring harness

Wipers do not operate in LO or HI. (1) Combination switch

(2) Wiper motor

(3) Wiring harness

Wipers do not operate in INT. (1) Combination switch

(2) Wiper motor

(3) Wiring harness

Washer motor does not operate. (1) Washer switch

(2) Washer motor

(3) Wiring harness

Wipers do not operate when washer switch is ON. (1) Washer motor

(2) Wiring harness

Washer fluid spray does not operate. (1) Washer motor

(2) Washer hose and nozzle

WW-7

WIPER AND WASHER SYSTEM

Combination Switch (Wiper)

3. Combination Switch (Wiper)

A: REMOVAL

1) Loosen the screw to remove the steering column

cover.

2) Disconnect the connectors from combination

switches.

3) Loosen the screw to remove combination switch.

B: INSTALLATION

Install in the reverse order of removal.

C: INSPECTION

1) Inspect the continuity between each connector

terminal.

LHD and RHD for Europe model:

WW-00004

WW-00045

Switch position Terminal No. Standard

FRONT

OFF 7 and 16 Less than 1 Ω

INT 7 and 16 Less than 1 Ω

LO 7 and 17 Less than 1 Ω

HI 8 and 17 Less than 1 Ω

Washer ON 2 and 11 Less than 1 Ω

REAR

Washer ON

2 and 10

10 and 12

2 and 12

Less than 1 Ω

OFF — More than 1 MΩ

INT 2 and 13 Less than 1 Ω

ON 2 and 10 Less than 1 Ω

Washer ON

2 and 10

10 and 12

2 and 12

Less than 1 Ω

WW-00046

876543219

17 16 15 14 13 12 11 1018

WW-8

WIPER AND WASHER SYSTEM

Combination Switch (Wiper)

RHD except for Europe model:

2) If continuity is not as specified, replace the switch.

• Intermittent operation inspection

(1) Turn the wiper switch to INT.

(2) Adjust the intermittent control switch to MAX.

(3) Apply battery voltage to switch terminals 16 and 2.

(4) Measure the voltage between combination switch terminal.

Terminals:

No. 7 — No. 2:

If operation is not as specified, replace the switch.

Switch position Terminal No. Standard

FRONT

OFF 3 and 12 Less than 1Ω

INT 3 and 12 Less than 1Ω

LO 3 and 11 Less than 1Ω

HI 2 and 11 Less than 1Ω

Washer ON 8 and 17 Less than 1Ω

REAR

Washer ON

8 and 18

18 and 16

8 and 16

Less than 1Ω

OFF — More than 1MΩ

INT 8 and 15 Less than 1Ω

ON 8 and 18 Less than 1Ω

Washer ON

8 and 18

18 and 16

8 and 16

Less than 1Ω

WW-00053

(A) (B)

(C)

(H)

(I)

(J)

(D)

(F)

(G)

(F)

(G)

(F)

(G)

(E)

(A) Switch position (E) Non variable type (I) 16±6 sec.

(B) Voltage (F) 12 V (J) 3±1 sec.

(D) MAX. (H) Approx. 2 sec.

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