Sumake SMT-C2 Manuale utente

OPERATION AND MAINTENANCE MANUAL

ITEM NO.: SMT-C2

SMART CONTROLLERS ARE

COMPATIBLE WITH SMT-Axx SERIES

TRANSDUCERIZED DC ELECTRIC TORQUE

AND ANGLE CONTROLLED

SMT-C2-I-2308C-K2

INDEX

1. Product specification introduction ----------------------------------------------------------------------------------- 02

2. Appearance -------------------------------------------------------------------------------------------------------------- 03

2.1 Panel ----------------------------------------------------------------------------------------------------------------- 03

2.2 Bottom --------------------------------------------------------------------------------------------------------------- 03

2.3 Upper cover --------------------------------------------------------------------------------------------------------- 03

3. First page ---------------------------------------------------------------------------------------------------------------- 04

4. Setting ------------------------------------------------------------------------------------------------------------------- 06

4.1 Login ----------------------------------------------------------------------------------------------------------------- 06

4.2 Normal --------------------------------------------------------------------------------------------------------------- 07

4.2.1 Tree View ---------------------------------------------------------------------------------------------------- 07

4.2.2 Edit job ------------------------------------------------------------------------------------------------------ 07

4.2.3 Sequence ----------------------------------------------------------------------------------------------------- 09

4.2.4 Torque -------------------------------------------------------------------------------------------------------- 11

4.2.5 Angle --------------------------------------------------------------------------------------------------------- 13

4.3 Advanced ------------------------------------------------------------------------------------------------------------ 15

4.3.1 Tree View ---------------------------------------------------------------------------------------------------- 15

4.3.2 Edit job ------------------------------------------------------------------------------------------------------ 15

4.3.3 Sequence ---------------------------------------------------------------------------------------------------- 17

4.3.4 Step ---------------------------------------------------------------------------------------------------------- 18

4.4 Tool ------------------------------------------------------------------------------------------------------------------ 21

4.5 Controller ----------------------------------------------------------------------------------------------------------- 22

4.6 Import --------------------------------------------------------------------------------------------------------------- 23

4.7 Export --------------------------------------------------------------------------------------------------------------- 24

4.8 System --------------------------------------------------------------------------------------------------------------- 25

4.8.1 Permissions ------------------------------------------------------------------------------------------------- 25

4.8.2 Date/time ---------------------------------------------------------------------------------------------------- 26

4.8.3 Screen Setting ---------------------------------------------------------------------------------------------- 26

4.8.4 System management -------------------------------------------------------------------------------------- 27

4.8.5 Firmware updating ---------------------------------------------------------------------------------------- 28

5. Edit job / Sequence ---------------------------------------------------------------------------------------------------- 29

6. Data ---------------------------------------------------------------------------------------------------------------------- 30

6.1 Historic data -------------------------------------------------------------------------------------------------------- 30

6.2 Data export --------------------------------------------------------------------------------------------------------- 31

6.3 Import/export configuration file --------------------------------------------------------------------------------- 32

6.4 Export Graph Data(USB) ----------------------------------------------------------------------------------------- 32

7. Chart -------------------------------------------------------------------------------------------------------------------- 33

8. Barcode ----------------------------------------------------------------------------------------------------------------- 34

9. Information ------------------------------------------------------------------------------------------------------------- 36

10. Description of external export control ----------------------------------------------------------------------------- 38

11. Description of external import control ----------------------------------------------------------------------------- 38

12. Description of display status code ---------------------------------------------------------------------------------- 39

12.1 Abnormal messages from controller/screwdriver/lock information --------------------------------------- 39

12.2 System messages ------------------------------------------------------------------------------------------------- 40

12.3 Fasten Status ------------------------------------------------------------------------------------------------------ 40

13. Modbus Instruction---------------------------------------------------------------------------------------------------- 41

1. Product specification introduction

Model

SMT-C2

Import Voltage

AC 115V / 230V

Import Frequency

50 - 60Hz

Import Current

6.3A

Import Voltage

DC 40V

Export Current

Max 9A

Export Power

360W

Size (mm)

266*180*145.1

Weight (g)

4080

DC screwdriver

model:

SMT-A10SI

SMT-A24SIH

SMT-A30SI

Working Time

1s ON / 3s OFF

SMT-A30I

SMT-A50I

SMT-A70I

1s ON / 3s OFF

2. Appearance

2.1 Panel

2.2 Bottom

Tool connection seat

Power cord socket and power

switch

Wired communication port

Please do not use the MINI USB slot, as it is a

reserved hole in the original design and

currently does not serve any function.

Export/configuration file

export/import/update software/scanner

for lock data, USB type-A

Protocol export port

Export/configuration file

export/import/update

software/scanner for lock data, USB

type-A

Export screwdriver signal port

Voltage changeover switch

10.

Import control screwdriver

signal port

2.3 Upper cover

1.DC fuse seat (incl. 15A fuse)

2. Grounding terminal seat (FG)

10.

3. First page

Main page

Description

1.Lock mode

Normal / Advanced.

2. Edit job name

Displays the name of the currently running edit job.

3. Edit job status

Enable: Tool is applicable.

Disable: Tool not applicable; the operation and screwdriver red

indicators flash.

4. System time

Display system time.

5. Number of Sequences

Current sequence / total number of sequences.

6. Sequence name

Display the name of the currently running sequence.

7. Number of locks

Current number/total number.

8. Steps

Display the run steps.

The current step displays a picture with black text on a white background; the step that

has been run display a picture with white text on a black background.

9. Torque unit

Set up torque display unit.

10. Torque value

Display the running/locking torque values.

11. Target Torque

Display the target torque setting.

12. High Torque

Display the upper limit of torque setting.

13. Low Torque

Display the lower limit of torque setting.

14. Step Angle

In process / Value of Step Angle.

15. Total Angle

In process / Value of Total Angle.

16. Target Angle

Display the target angle setting.

17. High Angle

Display the upper limit of angle setting.

18. Low Angle

Display the lower limit of angle setting.

19. Fastening state

Display fastening status (READY.OK.NG.NS.OK-SEQ.IOK-JOB… etc.).

20. Abnormal message

Display abnormal message of lock/controller.

21. System information

Display system judgment message.

22. Control function

Enabled: Tool is at runnable state.

Disabled: The tool is disabled from operation.

Confirm: Release status.

Clear: The screw number is counted from zero.

Sequence Clear: Return to the first sequence.

23.IO display

Display import / export setting indicator.

24. Barcode

Display the scanned barcode.

25. Barcode length

Display the total length of scanned barcode.

Function page icons

Description

First page

Display lock information, screwdriver status, barcode, import / export, and function buttons.

Setting

output setting, system setting, and calibration setting.

Edit job /Sequence

Select edit job and sequence to perform switching.

Data

Display historic lock data, export lock data, import/export configuration files.

Chart

Displays the locking result chart.

Barcode

Barcode setting.

Information

Display controller/tool information.

4. Setting

4-1. Login

Operation

1. No Login: The function icons are not selectable and appear in grey.

2. Login Password : Default password : 0000

3. choose Login

1. Login : The function icons selectable and appear in black.

2. Reboot : Requires re-login

Logout : Exit the parameter setting.

4-2. Normal

4-2-1.Tree View:

4-2-2.Edit job:

Normal Tree View

Description

Tree View

Display the set edit job name, sequence name, and screw number.

Edit job Setting

Description

After checking, select all the newly added jobs.

Delete the selected jobs; it can delete single or multiple jobs.

Copy the selected job together with the sequence and steps.

(Single selection only)

Job Count

Display the current total number of Edit jobs.

Edit job list

Display , No. button, Edit job name, and Sequence button.

 Check to select delete or copy function.

Click the Form No. button to modify the edit job parameters below.

Click the Form Sequence button to display the Sequence icon.

Be sure to click the Sequence button to enter the Sequence icon to avoid

confusion caused by data display.

Add /Edit job

Edit job parameter

Description

Job ID

Select Edit job ID. (Range: 1-99, default: 1)

Job Name

Support English (capital and small characters), numbers and symbols (Range: 1-

12 characters, default: JOB-1)

Job OK

OFF: No completion signal (OK-JOB) export.

ON: Export completion signal (OK-JOB).

Default: ON.

Stop Job on OK

OFF: The screwdriver won’t stop when the action is completed; nor will it affect

the next start of the screwdriver.

ON: When the lock is completed, the screwdriver will be locked immediately;

user needs to press the "Confirm" key to confirm that the forward rotation can be

released. (For the I/O part, it is an external confirmation signal).

Default: OFF.

Reverse Button

Set the rotation direction of the screwdriver counterclockwise (CCW)/Disable.

Default: Counterclockwise (CCW).

Reverse RPM

Set the rotation speed of the screwdriver when removing screws, default: 200

RPM.

(Range: 60~The maximum speed of the screwdrive, rdefault: 200 RPM. The

maximum speed of the screwdriver will be displayed next to it).

Reverse Force (%)

Set the force of the screwdriver to remove the screw.

(Range: 1%~110%, default: 50%)

Reverse Count

OFF: Disable screw removal counting.

ON: Enable screw removal counting.

Default: OFF.

Rev. Threshold Tor.

The main page will display the screw removal torque value after setting the

threshold torque value for screw removal touch.

Screw removal counting will only begin when the threshold torque has exceeded,

provided that the screw removal counting function is activated.

Default: 0.0 N.m, with the torque unit displayed beside it.

Save

Save the settings on this page.

4-2-3. Sequence

Sequence Setting

Description

Edit job name

Display the previous page and click Edit job name. (The example in the figure

shows JOB-1)

After checking, select all the newly added sequences.

Delete the selected sequence; it can delete single or multiple selections.

Copy the selected process and copy the steps together. (Only supports single

selection)

Total Count

Display the current total number of Sequences.

Sequence list

Display , No. button, Sequence name, turn on (  ), UP/DOWN sequence

button, Torque / Angle.

 Check to select delete or copy function.

Click No. button to modify the Sequence parameters below.

turn on  Check to run the sequence; the sequence won’t be run if not

checked.

move the sequence up and down.

Select Torque or Angle, it then will display the Torque or Angle icon.

Be sure to click the Torque button to enter the Torque icon to avoid confusion

caused by data display.

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