Sunfire SF-150 Manuale utente

SERVICE MANUAL!
MODEL: SF-150!
Service'Manual'SF-150'V1-1

TABLE OF CONTENTS
TROUBLESHOOTING ............................................................................................. 1 - 4
HELPFUL IMAGES ................................................................................................. 5 - 10
SCHEMATICS AND PARTS BREAKDOWN ......................................................... 11 - 19
TOPIC PAGES

Symptom Possible-Cause Corrective-Action
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TROUBLESHOOTING
Page 1 of 19

Symptom Possible-Cause Corrective-Action
K"#C)).90)*#)(#<%,.#32)#5(.*#'()#
.*)+3&%*8#+#<&+9.#J#/(')T5
>,+'*<(,9.,;.&./),(5.*#'()#
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).,9%'+&#H!#)(#).,9%'+&#HK#('#)8.#
0,%9+,:#/('),(%)8#)8.#
<(&&(1%'A#0,(/.**"#G).0#!M#O((4#
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G).0#NM#>8.'#%99.5%+).&:#8((4#
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)(#,2'#+<).,#!#9%'2).?#BCD#/.&&#%*#
5.<./)%=.#+'5#'..5*#)(#3.#
,.0+&/.5"#WARNING:-THIS-IS-
FOR-TESTING-PURPOSES-ONLY.-
FOR-SAFETY,-DO-NOT-
CONTINTUE-TO-OPERATE-USING-
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Page 2 of 19

Symptom Possible-Cause Corrective-Action
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7)8.,
B(')+9%'+).5#<2.&#*200&:
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+'5#).*)#<&+9."#G..#+%,#3+'5#
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Page 3 of 19

Symptom Possible-Cause Corrective-Action
`"#R(#A,..'#&%A8)#/+&&%'A#<(,#8.+)#
18.'#2'%)#%*#)2,'.5#('
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),.+)9.')#,+)%(?#(,#5,+%'#+&&#<2.&#
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Page 4 of 19

Housing'Screw' Housing'Screw'
FIGURE'1-2'Burner'Pressure'Valves'
High'Pressure'Valve'
Low'Pressure'Valve'
FIGURE'1-3'Igniter'Assembly'
Retaining'clamps'
FIGURE'1-1
Burner'Housing/Control'Box
!
Note:'Turn'left'for'more'fuel'flow'and'right'for'less'fuel.'
Note:'Loosen'screws'and'turn'clamps'to'open'igniter'assembly.'
HELPFUL SERVICE MANUAL IMAGES
Page 5 of 19

FIGURE'2-1'CAD'Cell'
FIGURE'2-2'Inside'igniter'box'
CAD'Cell'
Electrode'Igniters'
Note:'If'there'is'excessive'dust'while'running'the'SunFire,'the'inside'
area'of'the'igniter'box'should'be'inspected'and'cleaned'periodically.'
Dust'can'build'and'causing'the'unit'to'turn'of'prematurely'from'dust'
build'up'on'the'CAD'cell,'which'will'shut'the'unit'off'for'safety'as'the'
flame'will'not'be'visible'and'the'electrodes'may'not'receive'a'proper'
spark'If'igniters'are'dirty.'If'dirty,'simply'clean'with'cloth.'
Page 6 of 19

FIGURE'3-1'Air'Band'
Note:'The'Air'band'should'be'set'to'approximately'1.25'-'1.5.'Reducing'the'
air'band'to'a'lower'level'will'reduce'the'amount'of'airflow'to'the'flame'
giving'a'higher'concentration'level'of'fuel'that'will'raise'the'temperature'of'
the'SunFire.'However,'if'reduced'too'low,'it'can'cause'whisking'–'see'Figures'
4-1&2'for'examples.'Reducing'too'low'can'become'dangerous.'This'can'
easily'be'solved'by'increasing'the'amount'of'air'within'the'flame'by'
increasing'the'level'of'the'air'band.'
'
If'the'air'band'level'is'set'too'low,'upon'start'up,'you'may'notice'some'
smoke'and'a'more'noticeable'smell'of'diesel.'
FIGURE'4-1'Primary'Control'
Self'Test'LED'
Note:'Will'blink'for'a'second'before'the'green'flame'sense'light'turns'
no.'This'simply'let’s'you'know'the'unit'has'been'turned'on'and'will'be'
calling'for'heat'to'produce'a'flame.'
Air'Band'Setting'
Page 7 of 19

FIGURE'4-2'Primary'Control'
Green'LED''
Red'LED'
FIGURE'4-3'Primary'Control'
Note:'If'there'are'suspected'issues'with'the'flame'because'the'unit'has'
intermittently'shut'off,'a'green'light'that'blinks'indicates'potential'issues'with'
the'flame'not'running'efficiently.'Check'symptoms'and'causes'on'previous'
pages.'If'green'light'remains'solid,'the'flame'is'running'correctly.'
Note:'If'red'“locked'out”'light'is'on,'the'control'has'failed'to'sense'a'flame'after'
two'attempts'to'fire'and'the'reset'button'must'be'pressed'before'attempting'to'
start'again.'When'unit'is'turned'on'and'does'not'fire'on'first'attempts,'this'light'
will'blink'for'45'seconds.'A'2nd'attempt'will'be'made'and'if'no'flame'is'sensed,'
the'light'will'turn'solid'until'the'reset'button'is'pushed.'
Page 8 of 19
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